Device for collecting and packaging substrate cullet in centralized mode

Abstract

The utility model discloses a device for collecting and packaging substrate cullet in a centralized mode, and relates to the technical field of glass substrate production, the device comprises a supporting frame, a collecting module and a ton bag, the collecting module is installed on the top of the supporting frame, can collect the substrate cullet and is provided with a multi-stage blanking anti-blocking structure, and the ton bag is installed on the supporting frame. The ton bag is connected to the bottom of the collecting module in a hung mode, and the base plate cullet collected by the collecting module can fall into the ton bag. According to the device for collecting and packaging the substrate cullet intensively, firstly, all the technological processes are safe and reliable, operation is easy, and personal safety cannot be damaged in the operation process; secondly, blockage caused by accumulation and caking is avoided, and the bagging requirement of the broken glass scattered raw materials is met; and finally, the structure is compact and reliable, and no pollution is caused to personnel and the environment in the production process.

Description

Technical Field

[0001] The utility model relates to the technical field of glass substrate production, and particularly relates to a device for centrally collecting and packing broken glass of a substrate. Background Technique

[0002] In the glass substrate manufacturing industry, the production process involves multiple complex and delicate processes, and a certain amount of broken glass waste will be generated in each process. These broken glasses are usually scattered in different positions of the production line in the form of material boxes. With the expansion of production scale and the increasingly strict environmental protection requirements, how to efficiently and safely handle these broken glass wastes has become an important problem faced by glass substrate production enterprises.

[0003] Traditionally, the handling of broken glass on the production line mostly adopts the methods of manual collection, handling and packing. This method not only has low efficiency, increases labor costs, but also has great safety hazards. For example, workers may be injured due to direct contact with sharp broken glass. In addition, manual operation is also prone to cause the scattered of broken glass, resulting in environmental pollution of the production environment, which is not conducive to the sustainable development of enterprises.

[0004] In order to overcome the deficiencies of the above traditional methods, there is an urgent need in the industry for a device that can automatically, efficiently and safely collect and pack broken glass. Content of the Utility Model

[0005] Aiming at the deficiencies of the prior art, the utility model provides a device for centrally collecting and packing broken glass of a substrate, which solves the problems raised in the above background technique.

[0006] To achieve the above purposes, the utility model is realized through the following technical solutions: A device for centrally collecting and packing broken glass of a substrate, including a support frame, and further including:

[0007] A collection module, which is installed on the top of the support frame, and the collection module can collect the broken glass of the substrate and is provided with a multi-stage blanking anti-blocking structure;

[0008] A ton bag, which is hung at the bottom of the collection module, and the broken glass of the substrate collected by the collection module will fall into the inside of the ton bag.

[0009] Further, the device for centrally collecting and packing broken glass of a substrate further includes:

[0010] A step ladder, which is installed on one side of the support frame, the upper part of the step ladder is provided with a working position, and a safety guardrail is arranged around the working position.

[0011] Further, the device for centrally collecting and packing broken glass of a substrate further includes:

[0012] Steel drill rod, and the staff can hold the steel drill rod to break large substrate glass.

[0013] Furthermore, the collection module includes a collection bin installed at the top of the support frame, and the collection bin is arranged in a funnel-shaped structure with the size gradually decreasing from the top inlet to the bottom outlet.

[0014] Furthermore, the multi-stage feeding anti-blocking structure includes:

[0015] A grille, which is installed at the inlet of the top of the collection bin and can intercept sundries and large substrate glass;

[0016] An anti-accumulation plate, which is fixed on the inner wall of the collection bin, and the middle part of the anti-accumulation plate is hollowed out;

[0017] A vibration motor, which is installed outside the collection bin and can drive the collection bin and the substrate glass inside the collection bin to vibrate synchronously.

[0018] Furthermore, a plurality of hook rods are connected to the periphery of the bottom outlet of the collection bin, and the bottom end of each hook rod extends obliquely downward, and the bottom end forms a hook structure after being bent.

[0019] Furthermore, a plurality of hanging ear belts are connected to the periphery of the ton bag inlet, and the hanging ear belts are inclined outward and then hung on the hook rods.

[0020] Furthermore, when the ton bag is filled with broken substrate glass, it is located above the bracket, and when the broken substrate glass is not collected, it is filled inside the broken glass bin.

[0021] The utility model provides a device for centralized packing of broken substrate glass. Compared with the prior art, it has the following beneficial effects:

[0022] For the device for centralized packing of broken substrate glass, firstly, all technological processes are safe and reliable, the operation is simple, and the operation process will not harm personal safety; secondly, the device will not accumulate and agglomerate to cause blockage, ensuring the need for bagging of scattered raw materials of broken glass; finally, the structure is compact and reliable, and it will not cause pollution to personnel and the environment during the production process. Description of the Drawings

[0023] Figure 1 is a schematic structural diagram of the utility model;

[0024] Figure 2 is a split schematic diagram of the collection module in the utility model;

[0025] Figure 3 is an assembly schematic diagram of the collection module in the utility model;

[0026] Figure 4It is a cross-sectional view of the collection module after assembly in the utility model;

[0027] Figure 5 It is a front view of the utility model.

[0028] In the figure: 1. Support frame; 2. Collection module; 21. Collection bin; 22. Grille; 23. Anti-accumulation plate; 24. Vibration motor; 25. Hook rod; 3. Ton bag; 31. Ear strap; 32. Bracket; 4. Ladder; 41. Work station; 42. Safety guardrail; 5. Steel chisel rod; 6. Broken glass box. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] See also Figures 1-5 The utility model provides a technical solution: a device for collecting and packaging substrate broken glass, mainly comprising a supporting frame 1, a collecting module 2, a ton bag 3, a step ladder 4, a steel drill rod 5 and a broken glass material box 6, wherein the collecting module 2 is welded and fixed on the top of the supporting frame 1, the collecting module 2 is based on a bucket-shaped collecting bin 21, the ton bag 3 is located below the discharge port at the bottom of the collecting bin 21, and the ton bag 3 is placed on a bracket 32, and the bracket 32 ​​can be carried by a forklift. When the substrate broken glass inside the ton bag 3 is collected and saturated, the ton bag 3 is transported away by a forklift, and the ton bag 3 and the collecting bin 21 are connected by a A plurality of hook rods 25 are connected to a plurality of hanging ear straps 31 of the ton bag 3. The hanging ear straps 31 are hung on the hook rods 25. On the one hand, the ton bag 3 can be fixed. On the other hand, the feeding port of the ton bag 3 can be opened and expanded. The step ladder 4 is welded and fixed to the side of the support frame 1. The staff can reach the top of the collection bin 21 through the step ladder 4. When there are large pieces of substrate glass, the staff can stand on the work station 41 and smash the large pieces of substrate glass with the steel chisel rod 5. A safety guardrail 42 is welded around the work station 41 to ensure that the staff will not encounter danger when working at heights.

[0031] To prevent the substrate glass from clogging in the collection bin 21, a grille 22 is installed at the inlet of the top of the collection bin 21. The grille 22 can intercept sundries and large pieces of substrate glass. The grille 22 is a primary anti-clogging structure. An anti-accumulation plate 23 is welded and fixed to the inner wall of the collection bin 21. The anti-accumulation plate 23 is a hollow structure in the shape of a "mouth". When the substrate glass falls from the grille 22 into the interior of the collection bin 21, the substrate glass that falls along the inner wall of the collection bin 21 will be blocked by the anti-accumulation plate 23, while the substrate glass that falls along the middle of the collection bin 21 will not be blocked. There is a priority process, which can prevent all the substrate glass from surging into the discharge port of the collection bin 21 at once, causing anti-clogging problems. The anti-accumulation plate 23 is a secondary anti-clogging structure. A vibration motor 24 is installed on the outside of the collection bin 21. After the vibration motor 24 works, it can drive the collection bin 21 and the broken substrate glass inside the collection bin 21 to vibrate together, so as to achieve the purpose of anti-clogging. The vibration motor 24 is a tertiary anti-clogging structure. Through the above three levels of anti-clogging structures, the problem of blockage of broken substrate glass inside the collection bin 21 can be effectively alleviated and even solved.

[0032] When the device for centralized collection and packaging of broken substrate glass is in use, the scattered substrate glass collected from each process is located in the broken glass bin 6. A rotary clamping forklift (not shown in the figure) is used to fork the broken glass bin 6 to the inlet of the collection bin 21 for feeding. The broken glass inside the broken glass bin 6 is rotated by the bin and shaken into the collection bin 21. The grille 22 isolates sundries and large pieces of substrate glass, and the small broken substrate glass falls into the collection bin 21. The four sides in the middle of the collection bin 21 are inclined inward. The anti-accumulation plate 23 can effectively prevent the raw materials from falling centrally, causing blockage problems at the lower discharge port of the collection bin 21. A vibration motor 24 is installed on the inclined surface of the outer wall of the collection bin 21, which can also prevent the blockage of raw materials when it is energized and running; the operator can climb up to the collection bin 21 through the ladder 4 to clean the sundries on the grille 22. For the large broken glass isolated on the grille 22, the staff can use the steel bar 5 placed on the platform to manually break the large broken glass and shake off the remaining raw materials. The collection bin 21 has the same volume as the lower bulk bag 3. The receiving port of the bulk bag 3 is larger than the discharge port of the collection bin 21 to ensure that the bulk bag does not overflow. After the bulk bag 3 is filled, it can be transported for centralized storage.

Claims

1. A device for collecting and packaging substrate broken glass, comprising a support frame (1), characterized in that: Also includes: A collecting module (2), the collecting module (2) being installed on the top of the supporting frame (1), and the collecting module (2) being capable of collecting substrate broken glass and being provided with a multi-stage unloading anti-blocking structure; The ton bag (3) is hung on the bottom of the collection module (2), and the substrate broken glass collected by the collection module (2) will fall into the ton bag (3).

2. The device for collecting and packaging substrate cullet according to claim 1, characterized in that: Also includes: A step ladder (4) is installed on one side of the support frame (1), a working position (41) is arranged on the upper part of the step ladder (4), and a safety guardrail (42) is arranged around the working position (41).

3. The device for collecting and packaging substrate cullet according to claim 1, characterized in that: Also includes: A steel chisel rod (5) can be held by a worker to break a large piece of substrate glass.

4. The device for collecting and packaging substrate cullet according to claim 1, characterized in that: The collecting module (2) comprises a collecting bin (21) mounted on the top of the supporting frame (1); the collecting bin (21) is configured as a bucket-shaped structure with a size gradually decreasing from a top inlet to a bottom outlet.

5. The device for collecting and packaging substrate cullet according to claim 4, characterized in that: The multi-stage material unloading and anti-blocking structure comprises: A grid (22), wherein the grid (22) is installed at the inlet of the top of the collecting bin (21) and is capable of intercepting debris and large pieces of substrate glass; an anti-material accumulation plate (23), wherein the anti-material accumulation plate (23) is fixed to the inner wall of the collecting bin (21), and the middle portion of the anti-material accumulation plate (23) is hollowed out; A vibration motor (24), wherein the vibration motor (24) is installed outside the collection bin (21) and can drive the collection bin (21) and the substrate glass located inside the collection bin (21) to vibrate synchronously.

6. The device for collecting and packaging substrate cullet according to claim 4, characterized in that: A plurality of hook rods (25) are connected around the bottom discharge port of the collecting bin (21), and the bottom end of each hook rod (25) extends obliquely downward, and the bottom end is bent to form a hook structure.

7. The device for collecting and packaging substrate cullet according to claim 6, characterized in that: A plurality of lug straps (31) are connected around the feeding port of the ton bag (3), and the lug straps (31) are tilted toward the outside and then hung on the hook rod (25).

8. The device for collecting and packaging substrate cullet according to claim 1, characterized in that: The ton bag (3) is located on the upper part of the bracket (32) when containing substrate cullets, and the substrate cullets are contained in the interior of the cullets box (6) when not collected.

Images