Large-core-diameter optical fiber patch cord production device
By designing an optical fiber jumper production device including a production platform, spool, positioning assembly and cutting mechanism, automatic quantitative cutting and synchronous processing of optical fiber jumper is realized, solving the problems of high equipment costs and low efficiency in the prior art, and improving processing efficiency.
Patent Information
- Application Number
- CN202422210523.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-09-10
AI Technical Summary
The existing fiber optic jumper production device requires additional quantitative equipment during processing, resulting in increased equipment costs and low processing efficiency. The cut fiber optic jumper needs to be transported in sequence, which is cumbersome.
A large-core optical fiber jumper production device is designed, including a production platform, a spool, a positioning assembly and a cutting mechanism. Automatic quantification and cutting are achieved through the rotation of the positioning assembly. The cutting mechanism does not move, and multiple processing processes are carried out simultaneously.
It realizes automatic quantitative cutting of fiber optic jumpers, and the synchronization of multiple processing processes is carried out, which improves processing efficiency, facilitates subsequent inspection and processing, and reduces equipment costs.
Smart Images

Figure CN223046966U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of optical fiber production and processing, in particular to a production device for large-core optical fiber jumpers. Background Technique
[0002] In the production and processing process of optical fiber jumpers, it is necessary to cut the coiled optical fiber wire and then perform subsequent processing on both ends. According to the prior art, such as a finishing device for producing optical fiber jumpers described in the Chinese patent document CN221165356U, the disclosed technical solution is that the output shaft of the first motor drives the lead screw to rotate. When the lead screw rotates, it drives the nut on its surface to move. When the nut moves, it drives the moving plate to slide on the two limit rods, and then the moving plate drives the connecting frame at the top to move. Specifically, the position where the connecting frame moves is adjusted according to the position where the winding drum winds the optical fiber jumper, so as to improve the space utilization rate of the outer surface of the winding drum and make it more convenient for personnel to disassemble the optical fiber jumper subsequently.
[0003] According to the disclosed technical solution, the processing device for optical fiber jumpers in the prior art can only provide the functions of winding and unwinding and storing the optical fiber wire. When processing the optical fiber jumper, the length is fixed. Therefore, the conventional solution still requires additional quantitative equipment when unwinding the optical fiber wire, increasing the equipment cost. And after each quantitative operation, it is necessary to cut it in sequence, and it can only convey the cut jumper after cutting. The whole process needs to be carried out strictly in sequence, resulting in low processing efficiency. Content of the Utility Model
[0004] Aiming at the deficiencies of the prior art, the purpose of the utility model is to provide a production device for large-core optical fiber jumpers to solve the problems put forward in the above background technique. Multiple processing processes of the utility model are carried out synchronously, the whole processing process has high efficiency, realizes the automatic quantitative function and the cutting function, and both ends of the jumper after processing at this stage are directly in a suspended state, which is convenient for subsequent detection and processing implementation.
[0005] In order to achieve the above purpose, the utility model is realized by the following technical scheme: A production device for large-core optical fiber jumpers includes a production device body. The production device body includes a production platform, a winding shaft, a positioning component and a cutting mechanism. One end of the winding shaft is connected with a first motor, and the outer shell part of the first motor is fixed on the surface of the production platform. The end of the winding shaft is installed above the production platform through a bearing. A limiting baffle is welded on the surface of the winding shaft. The first vertical plate and the second vertical plate are screwed on the surface of the production platform, and the positioning component is installed above the first vertical plate.
[0006] Further, the positioning component includes a rotating disk and a second motor. The output end of the second motor is inserted with a driving shaft, and the rotating disk is welded to the surface of the driving shaft. A support collar is installed at the top of the first vertical plate, and the rotating disk passes through the inside of the support collar.
[0007] Further, the bottom of the housing of the second motor is integrally formed with a first vertical plate. A ball is embedded on the side of the rotating disk, and the rotating disk is attached to the inner wall of the support collar through the balls on its surface.
[0008] Further, threading holes are formed on the surface of the rotating disk. A guiding rod is welded to the side of the top of the first vertical plate, and a sliding plate is sleeved on the surface of the guiding rod.
[0009] Further, a touch switch is screwed on one side of the sliding plate, and there is a gap between the surface of the touch switch and the end of the threading hole.
[0010] Further, the number of the threading holes is two. After the two threading holes rotate synchronously with the rotating disk, they are sequentially aligned with the center point of the touch switch, and the touch switch slides along the guiding rod through the sliding plate.
[0011] Further, the cutting mechanism includes an extended support plate and a cutter. A cross bar is sleeved at the bottom of the cutter. One end of the cross bar is integrally formed with a bracket, and the bottom of the bracket is screwed on the surface of the production platform. A support plate is welded to the side of the cross bar.
[0012] Further, a cutting groove is formed on the surface of the extended support plate, and the inner wall of the extended support plate is aligned with the inner wall of the threading hole. The cutter passes through the inside of the cutting groove.
[0013] The beneficial effects of the present utility model:
[0014] 1. The large-core optical fiber jumper production device is provided with two threading holes on the positioning component. With the help of the winding shaft part, the coiled optical fiber wire is pushed into the inside of the threading hole until it abuts against the touch switch at the end, and then the pushing process can be stopped. At this time, directly start the rotation of the positioning component, and the cutting mechanism on one side can be used to cut this section of the optical fiber wire to form a shorter jumper, realizing the automatic quantitative function and the cutting function.
[0015] 2. After the large-core optical fiber jumper production device completes the quantification and cutting, the cut optical fiber wire is still inside the positioning component. Subsequently, controlling the positioning component to continue rotating can drive the quantitatively cut optical fiber jumper to be transferred to the processing station on the other side. And at this time, after passing through the above processing process, both ends of the jumper will always be exposed outside the threading hole for a certain distance, so it is convenient for subsequent processing of both ends of the jumper.
[0016] 3. In the cutting mechanism of this large-core-diameter fiber optic jumper production device, since the cutting blade part does not move, but the cutting process is achieved by the rotation of the positioning component, the cutting and the jumper after cutting are synchronized. At the same time, after the quantitative completion, the first motor can be triggered to stop pushing the fiber optic line, and the rotation and cutting process of the above-mentioned positioning component can be triggered simultaneously. Multiple processing procedures are carried out synchronously, and the entire processing procedure has high efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a schematic structural diagram of the external shape of a large-core-diameter fiber optic jumper production device of the present invention;
[0018] Figure 2 is a schematic structural diagram of the positioning component part of the present invention;
[0019] Figure 3 is Figure 1 an enlarged view of area A in
[0020] Figure 4 is a cross-sectional view of the inside of the positioning component of the present utility model;
[0021] In the figure: 1, production platform; 2, wire reel; 3, first motor; 4, limit baffle; 5, positioning component; 6, cutting mechanism; 7, first vertical plate; 8, support collar; 9, rotating disk; 10, second motor; 11, second vertical plate; 12, drive shaft; 13, threading hole; 14, extension support plate; 15, cutting groove; 16, bracket; 17, cross bar; 18, cutting blade; 19, guide rod; 20, sliding plate; 21, touch switch; 22, support plate. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0022] In order to make the technical means, creative features, achieved purposes and effects of the present invention easy to understand, the present invention will be further described below in conjunction with specific embodiments.
[0023] Please refer to Figures 1 to 4 , the present invention provides the following technical solutions: A large-core-diameter fiber optic jumper production device includes a production device body, and the production device body includes a production platform 1, a wire reel 2, a positioning component 5 and a cutting mechanism 6. One end of the wire reel 2 is connected to a first motor 3, the outer shell part of the first motor 3 is fixed on the surface of the production platform 1, the end of the wire reel 2 is installed above the production platform 1 through a bearing, a limit baffle 4 is welded on the surface of the wire reel 2, the first vertical plate 7 and the second vertical plate 11 are screwed on the surface of the production platform 1, and the positioning component 5 is installed above the first vertical plate 7. This large-core-diameter fiber optic jumper production device is used for quantitatively cutting and conveying the coiled long fiber optic line to form a shorter jumper for subsequent end processing.
[0024] When the utility model is in use, the optical fiber wire after the previous processing is wound around the surface of the winding shaft 2 in a roll. After starting the first motor 3, the optical fiber wire is inserted into the interior of one of the wire passing holes 13 until it abuts against the touch switch 21 at the end. Then, the first motor 3 can be turned off and the second motor 10 can be started to drive the positioning assembly 5 to rotate. At this time, the cutting mechanism 6 can be used to cut the optical fiber wire from one end of the wire passing hole 13 to form a shorter jumper wire. After rotating to the other side, the subsequent processing process can be carried out.
[0025] In this embodiment, the positioning assembly 5 includes a rotating disk 9 and a second motor 10. The output end of the second motor 10 is inserted with a driving shaft 12. The rotating disk 9 is welded to the surface of the driving shaft 12. A support collar 8 is installed at the top of the first vertical plate 7. The rotating disk 9 passes through the interior of the support collar 8. The bottom of the housing of the second motor 10 is integrally formed with the first vertical plate 7. A ball is embedded on the side of the rotating disk 9, and the rotating disk 9 is in contact with the inner wall of the support collar 8 through the balls on its surface. In the cutting mechanism 6, since the cutter 18 does not move, but the cutting process is realized by the rotation of the positioning assembly 5, the cutting and the jumper wire after the cutting process are carried out synchronously. At the same time, after the quantitative completion, the first motor 3 can be triggered to stop pushing the optical fiber wire, and the rotation and cutting process of the above positioning assembly 5 can be triggered. Multiple processing processes are carried out synchronously, and the entire processing process has high efficiency.
[0026] Specifically, after starting the second motor 10, the driving shaft 12 drives the rotating disk 9 to rotate. After the rotating disk 9 rotates, the optical fiber wire that has completed the quantification can be directly controlled to rotate. During this process, the edge of the optical fiber wire can be butted against the cutting mechanism 6 to realize the cutting process, and continue to be transported after cutting until it is pushed to the processing station on the other side.
[0027] In this embodiment, threading holes 13 are formed on the surface of the rotating disk 9. A guiding rod 19 is welded to the top side of the first vertical plate 7, and a sliding plate 20 is sleeved on the surface of the guiding rod 19. A touch switch 21 is screwed on one side of the sliding plate 20, and there is a gap between the surface of the touch switch 21 and the end of the threading hole 13. The number of the threading holes 13 is two, and after the two threading holes 13 rotate synchronously with the rotating disk 9, they are sequentially aligned with the center point of the touch switch 21. The touch switch 21 slides along the guiding rod 19 through the sliding plate 20. Two threading holes 13 are formed in the positioning assembly 5. With the help of the coiling shaft 2, the coiled optical fiber cable is pushed into the interior of the threading hole 13 until it abuts against the touch switch 21 at the end, and then the pushing process can be stopped. At this time, directly start the rotation of the positioning assembly 5, and the cutting mechanism 6 on one side can be used to cut the optical fiber cable to form a shorter jumper wire, realizing the automatic quantitative function and the cutting function. Specifically, by rotating the first motor 3, after controlling the coiling shaft to rotate, the optical fiber cable can be pushed into the interior of the threading hole 13. At this time, the optical fiber cable is supported by the support plate 22 at the front end of the threading hole 13, and the rear end will move along the interior of the threading hole 13 until it abuts against the surface of the touch switch 21 outside the other end of the threading hole 13. After starting the switch, the driving of the first motor 3 can be stopped to facilitate the subsequent cutting process.
[0028] In this embodiment, the cutting mechanism 6 includes an extended supporting plate 14 and a cutting knife 18. A cross bar 17 is sleeved at the bottom of the cutting knife 18. One end of the cross bar 17 is integrally formed with a bracket 16, and the bottom of the bracket 16 is screwed on the surface of the production platform 1. A supporting plate 22 is welded to the side of the cross bar 17. A cutting groove 15 is formed on the surface of the extended supporting plate 14, and the inner wall of the extended supporting plate 14 is aligned with the inner wall of the threading hole 13. The cutting knife 18 passes through the interior of the cutting groove 15. After the quantitative measurement and cutting are completed, at this time, the cut optical fiber cable is still inside the positioning assembly 5. Subsequently, by controlling the continuous rotation of the positioning assembly 5, the quantitatively cut optical fiber jumper wire can be driven to the processing station on the other side. And after passing through the above processing process, both ends of the jumper wire will always be exposed outside the threading hole 13 for a certain distance, so that it is convenient to process both ends of the jumper wire subsequently. Specifically, when performing the cutting process, start the second motor 10. The rotating disk 9 drives the optical fiber cable inside the threading hole 13 to rotate. At the moment of starting, the extended supporting plate 14 above one end of the threading hole 13 can be pressed down to press the optical fiber cable against the cutting knife 18. Finally, the cutting knife 18 passes through the cutting groove 15 to complete the cutting process of the optical fiber cable.
[0029] The foregoing has shown and described the basic principles, main features and advantages of the present utility model. For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-mentioned exemplary embodiments, and without departing from the spirit or basic features of the present utility model, the present utility model can be implemented in other specific forms.
[0030] In addition, it should be understood that although this specification is described in terms of embodiments, not every embodiment contains only one independent technical solution. This narrative manner of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A large core diameter optical fiber jumper production device, comprising a production device body, characterized in that: The production device body comprises a production platform (1), a winding shaft (2), a positioning assembly (5) and a cutting mechanism (6); one end of the winding shaft (2) is connected to a first motor (3); a housing of the first motor (3) is fixed to the surface of the production platform (1); the end of the winding shaft (2) is mounted above the production platform (1) via a bearing; a limit baffle (4) is welded to the surface of the winding shaft (2); a first vertical plate (7) and a second vertical plate (11) are screwed to the surface of the production platform (1); and the positioning assembly (5) is mounted above the first vertical plate (7).
2. The large core diameter optical fiber jumper production device according to claim 1, characterized in that: The positioning assembly (5) comprises a rotating disk (9) and a second motor (10), the output end of the second motor (10) is inserted with a driving shaft (12), the rotating disk (9) is welded to the surface of the driving shaft (12), and a supporting collar (8) is installed on the top of the first vertical plate (7), and the rotating disk (9) passes through the inside of the supporting collar (8).
3. The large core diameter optical fiber jumper production device according to claim 2, characterized in that: The bottom of the housing of the second motor (10) is integrally formed with a first vertical plate (7), the side of the rotating disk (9) is embedded with balls, and the rotating disk (9) fits with the inner wall of the supporting sleeve (8) through the balls on the surface.
4. The large core diameter optical fiber jumper production device according to claim 2, characterized in that: A threading hole (13) is provided on the surface of the rotating disk (9), a guide rod (19) is welded to the top side of the first vertical plate (7), and a sliding plate (20) is sleeved on the surface of the guide rod (19).
5. The large core diameter optical fiber jumper production device according to claim 4, characterized in that: A touch-pressure switch (21) is screwed to one side of the sliding plate (20), and a gap is provided between the surface of the touch-pressure switch (21) and the end of the threading hole (13).
6. The large core diameter optical fiber jumper production device according to claim 5, characterized in that: The number of the threading holes (13) is two, and the two threading holes (13) are aligned with the center points of the touch-pressure switch (21) in sequence after synchronous rotation with the rotating disk (9), and the touch-pressure switch (21) slides along the guide rod (19) through the sliding plate (20).
7. The large core diameter optical fiber jumper production device according to claim 4, characterized in that: The cutting mechanism (6) comprises an extended support plate (14) and a cutter (18); a crossbar (17) is sleeved on the bottom of the cutter (18); a bracket (16) is integrally formed at one end of the crossbar (17); the bottom of the bracket (16) is screwed to the surface of the production platform (1); and a support plate (22) is welded to the side of the crossbar (17).
8. The large core diameter optical fiber jumper production device according to claim 7, characterized in that: A cutting groove (15) is provided on the surface of the extension support plate (14), and the inner wall of the extension support plate (14) is aligned with the inner wall of the threading hole (13), and the cutting knife (18) passes through the inside of the cutting groove (15).
Citation Information
Patent Citations
Arrangement device for optical fiber patch cord production
CN221165356U