Automatic annealing equipment for blank roller machining
By designing automatic annealing equipment, the rolling rolls can be effectively uniformly cooled by using push plate plates and barrier blocks, solving the problems of long annealing time and uneven cooling in the prior art, and improving the overall annealing efficiency.
Patent Information
- Application Number
- CN202421605164.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-07-08
AI Technical Summary
When existing blank rolls annealed, natural cooling or fan-assisted cooling time is long, and the cooling is uneven, affecting the overall efficiency.
An automatic annealing device is designed. After conveying the rolls into the heating box by pushing the plate plate and heating it, the rolls are hovered in the adjustment wall with a barrier block, and enter the cooling water tank for uniform cooling, so as to achieve synchronous cooling of multiple rolls.
The cooling efficiency of roll annealing is improved, so that multiple rolls can complete the cooling at the same time, thereby improving the overall annealing efficiency.
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Figure CN223047564U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of blank roll processing, in particular to an automatic annealing device for blank roll processing. Background Technique
[0002] A roll is the main working component and tool on a rolling mill that causes continuous plastic deformation of metal. It mainly consists of a roll body, roll necks, and shaft heads. Annealing is a metal heat treatment process, which means heating the metal slowly to a certain temperature, maintaining for a sufficient time, and then cooling at an appropriate speed. The purpose is to reduce hardness, improve machinability, eliminate residual stress, stabilize dimensions, reduce the tendency of deformation and cracks, refine grains, adjust the structure, and eliminate tissue defects. By performing the annealing process on the roll necks, the overall performance of the roll can be enhanced, which is beneficial to the stable use of the roll.
[0003] Currently, when annealing a blank roll, due to the high temperature during annealing, after the heating is completed, the common method is to let it cool naturally by leaving the heating chamber or to assist in cooling by means of a fan. Although the annealing cooling does not require a high speed, when using multiple fans for cooling, the time is still relatively long. Moreover, when annealing multiple rolls simultaneously, the fans cannot cool them evenly, resulting in uneven cooling of the inner and outer sides, thus affecting the overall cooling efficiency.
[0004] Therefore, we propose an automatic annealing device for blank roll processing to solve the above problems. Content of the Utility Model
[0005] The purpose of the utility model is to provide an automatic annealing device for blank roll processing. When using this automatic annealing device, first, it is placed on the table to be processed and transported to the heating box by a push plate for high-temperature heating. After the heating is completed, when the push plate reaches the limiting wall, the moving push plate is blocked by the built-in blocking block, and the heated roll is suspended in the adjusting wall. Then, it enters the pre-prepared cooling water tank through lifting for uniform cooling to ensure the synchronous cooling of multiple rolls, thereby improving the overall cooling efficiency, enabling multiple rolls to complete cooling simultaneously, and thus completing annealing, so as to solve the problems raised in the above background technique.
[0006] To achieve the above purpose, the utility model provides the following technical solutions:
[0007] An automatic annealing device for blank roll processing, including a heating box, an electric sealing door is arranged at the upper end of the heating box, and a limiting wall and a workbench to be processed are successively installed at the front end of the heating box. A push plate is installed in the inner wall of the workbench to be processed, and an electric screw rod is installed at the rear end of the push plate. An inner sliding groove is arranged on the outer side of the electric screw rod, and an outer groove is arranged on the outer side of the inner sliding groove. An adjusting wall is arranged at the middle end of the outer groove, and a cooling water tank is arranged on the inner side of the adjusting wall. A placing plate is arranged at the upper end of the workbench to be processed.
[0008] In a further embodiment, the push plate is arranged in a U shape, and the outer walls on both sides are slidably arranged in the outer groove.
[0009] In a further embodiment, the bottom end of the placing plate is a hollow plate, and the blank roll is placed on the placing plate, and the placing plate is arranged between the two outer walls of the push plate.
[0010] In a further embodiment, the inner sliding groove and the outer groove have the same length and are simultaneously arranged in the side walls of the heating box, the limiting wall and the workbench to be processed.
[0011] In a further embodiment, a blocking block is arranged in the inner wall at the upper end of the limiting wall, and an electric push rod is installed at the upper end of the blocking block.
[0012] In a further embodiment, an electric lifting rod is arranged at the lower end of the adjusting wall, and the electric lifting rod is installed on both sides of the cooling water tank.
[0013] In a further embodiment, threaded lifting sliders are arranged on both sides of the electric sealing door, and the electric sealing door is slidably embedded at the opening of the heating box through the threaded lifting sliders.
[0014] Compared with the prior art, the beneficial effects of the present utility model are:
[0015] In the present utility model, when using the automatic annealing device, when using the automatic annealing device, first place it on the workbench to be processed, and convey it into the heating box through the push plate for high-temperature heating. After the heating is completed, when the push plate reaches the limiting wall, the moving push plate is blocked by the built-in blocking block, and the heated roll is suspended in the adjusting wall, and then enters the pre-prepared cooling water tank through lifting for uniform cooling to ensure the synchronous cooling of multiple rolls, thereby improving the overall cooling efficiency, enabling multiple rolls to complete cooling simultaneously, and thus completing annealing. Description of the Drawings
[0016] Figure 1 It is a schematic diagram of the overall structure of an automatic annealing device for blank roll processing;
[0017] Figure 2It is a detailed structural schematic diagram of the processing table of an automatic annealing device for blank roll processing;
[0018] Figure 3 It is a side view structural schematic diagram of the processing table of an automatic annealing device for blank roll processing;
[0019] Figure 4 It is a front view structural schematic diagram of the limiting wall of an automatic annealing device for blank roll processing;
[0020] Figure 5 It is a structural schematic diagram of the electric sealing door of an automatic annealing device for blank roll processing;
[0021] Figure 6 It is an automatic annealing device for blank roll processing Figure 4 The enlarged structural schematic diagram of part A in it;
[0022] Figure 7 It is a structural schematic diagram of the push plate of an automatic annealing device for blank roll processing.
[0023] In the figure: 1. Heating box; 2. Electric sealing door; 3. Limiting wall; 4. Processing table; 5. Push plate; 6. Electric screw; 7. Inner chute; 8. Outer groove; 9. Adjusting wall; 10. Cooling water tank; 11. Electric lifting rod; 12. Blocking block; 13. Electric push rod; 14. Placing plate. Specific embodiments
[0024] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "up", "down", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, so it cannot be understood as a limitation to the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first", "second", etc. may explicitly or implicitly include one or more of such features. In the description of the present invention, unless otherwise specified, the meaning of "a plurality" is two or more.
[0025] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.
[0027] Please refer to Figure 1-7 , an automatic annealing device for blank roll processing, including a heating box 1, which is an existing heating chamber. During heating, the internal temperature can be manually controlled at 50 - 100 °C. When in use, first place the rolls on the placing plate 14 in sequence and then put them into the notch of the workpiece table 4. The placing plate 14 is divided into upper and lower layers. The upper layer is for fixing the rolls, and the two sides of the lower layer are relatively prominent, and the width is exactly the length of the two outer grooves 8, so that it can be inserted into the outer grooves 8 and slide. The width of the placing plate 14 is determined by the length of the roll, but all widths are the same;
[0028] After placing the placing plate 14, start the electric screw rod 6 to drive the push plate 5 to move at this time. The placing plate 14 is placed in the middle of the U-shaped push plate 5. Therefore, when the push plate 5 moves, it can push the placing plate 14 to move. When moving, the connection between the push plate 5 and the electric screw rod 6 slides on the inner chute 7, and the front end slides in the outer groove 8. When the placing plate 14 slides into the heating box 1, it descends through the sliding threaded blocks arranged on both sides of the electric sealing door 2 to seal the front end, and then heating can start;
[0029] During the process, it is necessary to push the blocking block 12 to descend by the electric push rod 13 installed in the limiting wall 3. Then, after heating is completed, the push plate 5 will push the placing plate 14 to move in the reverse direction. When it moves to the position of the descended blocking block 12, it will be blocked and unable to move. At this time, after the electric lifting rod 11 arranged at the lower end of the adjusting wall 9, the placing plate 14 stopped here will follow the adjusting wall 9 to descend, so as to enter the cooling water tank 10 to be cooled evenly. When the cooling is over, raise the adjusting wall 9 and the blocking block 12, and then the push plate 5 can continue to drive the placing plate 14 to move forward to reach the position of the workpiece table 4.
[0030] The working principle of the present utility model is as follows: As shown in the figure, it includes a heating box 1, which is an existing heating chamber. During heating, the internal temperature can be manually controlled at 50 - 100 °C. When in use, first place the rollers on the placing plate 14 in sequence and then put them into the notch of the workpiece table 4. The placing plate 14 is divided into upper and lower layers. The upper layer is for fixing the rollers, and the two sides of the lower layer are relatively prominent, and the width is exactly the length of the two outer grooves 8, so that it can be embedded in the outer grooves 8 and slide. The width of the placing plate 14 is determined by the length of the rollers, but all widths are the same. After placing the placing plate 14, start the electric screw rod 6 to drive the pushing plate 5 to move. The placing plate 14 is placed in the middle of the U-shaped pushing plate 5. Therefore, when the pushing plate 5 moves, it can push the placing plate 14 to move. When moving, the connection between the pushing plate 5 and the electric screw rod 6 slides on the inner chute 7, and the front end slides in the outer groove 8. When the placing plate 14 slides into the heating box 1, it drops through the sliding threaded blocks arranged on both sides of the electric sealing door 2 to seal the front end, and then heating can start. During the process, it is necessary to push the blocking block 12 to descend by the electric push rod 13 installed in the limiting wall 3. Then, after heating is completed, the pushing plate 5 will push the placing plate 14 to move in the reverse direction. When it moves to the position of the dropped blocking block 12, it will be blocked and unable to move. At this time, after the electric lifting rod 11 arranged at the lower end of the adjusting wall 9, the placing plate 14 stopped here will follow the adjusting wall 9 to descend, so as to enter the cooling water tank 10 for uniform cooling. When the cooling is over, raise the adjusting wall 9 and the blocking block 12, and then continue to drive the placing plate 14 to move forward by the pushing plate 5 to reach the workpiece table 4.
[0031] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-mentioned exemplary embodiments, and without departing from the spirit or basic characteristics of the present utility model, the present utility model can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.
[0032] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. An automatic annealing equipment for blank roll processing, characterized in that: The invention comprises a heating box (1), wherein an electric sealing door (2) is arranged at the upper end of the heating box (1), and a limiting wall (3) and a table to be processed (4) are sequentially installed at the front end of the heating box (1), and a pushing plate (5) is installed in the inner wall of the table to be processed (4), and an electric screw (6) is installed at the rear end of the pushing plate (5), an inner slide groove (7) is arranged on the outer side of the electric screw (6), and an outer groove (8) is arranged on the outer side of the inner slide groove (7), an adjusting wall (9) is arranged at the middle end of the outer groove (8), and a cooling water tank (10) is arranged on the inner side of the adjusting wall (9), and a placing plate (14) is arranged at the upper end of the table to be processed (4).
2. The automatic annealing equipment for blank roll processing according to claim 1, characterized in that: The push plate (5) is arranged in a U shape, and the outer walls on both sides are slidably arranged in the outer groove (8).
3. The automatic annealing equipment for blank roll processing according to claim 1, characterized in that: The bottom end of the placement plate (14) is a hollow plate, and the blank roll is placed on the placement plate (14), and the placement plate (14) is arranged in the two outer walls of the pushing plate (5).
4. The automatic annealing equipment for blank roll processing according to claim 1, characterized in that: The inner slide groove (7) and the outer groove (8) have the same length and are simultaneously arranged in the heating box (1), the limiting wall (3) and the side wall of the processing table (4).
5. The automatic annealing equipment for blank roll processing according to claim 1, characterized in that: A blocking block (12) is arranged in the inner wall of the upper end of the limiting wall (3), and an electric push rod (13) is installed on the upper end of the blocking block (12).
6. The automatic annealing equipment for blank roll processing according to claim 1, characterized in that: An electric lifting rod (11) is provided at the lower end of the adjustment wall (9), and the electric lifting rod (11) is installed on both sides of the cooling water tank (10).
7. The automatic annealing equipment for blank roll processing according to claim 1, characterized in that: Threaded lifting sliders are provided on both sides of the electric sealing door (2), and the electric sealing door (2) is slidably embedded in the opening of the heating box (1) through the threaded lifting sliders.