Construction device of long spiral drilling pressure grouting pile
By designing a construction device for long auger drilling and press-cast piles, the drilling process is automated using the cooperation of power devices and stroke switches, and the problem of operators in the existing technology needs to monitor the drilling height in real time, which improves the degree of construction intelligence.
Patent Information
- Application Number
- CN202422078456.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-08-27
AI Technical Summary
In the prior art, the operator needs to watch the display screen in real time during the drilling process to ensure the height of the drilling, resulting in a high concentration of personnel's attention and low intelligence.
A construction device for long auger drilling and press-filled piles was designed, including ground fixing devices and frames. The power device drives the long-arm threaded drill rod to rotate and drill. During the drilling process, the drilling distance is automatically controlled through the coordination of the stroke switch and the barrier rod to avoid real-time observation by operators.
The automation of the drilling process is achieved, which avoids the operators' need to concentrate heavily, improves the degree of construction intelligence, and ensures that the construction process of drilling and pouring concrete is carried out effectively.
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Figure CN223048030U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of long - helix drilling and grouting piles, in particular to a construction device for long - helix drilling and grouting piles. Background Art
[0002] As is well - known, whether it is industrial or civil construction, or bridge and tunnel engineering, etc., it often cannot do without foundation and sub - foundation treatment. For foundations and sub - foundations, pile foundations are sometimes used. There are many common forms of pile foundations. Among them, long - helix grouting cast - in - place concrete piles under different geological conditions and current grouting piles using concrete instead of mixture (abbreviated as CFG piles) are more commonly used; long - helix grouting cast - in - place concrete piles and concrete grouting piles are widely used in high - rise buildings or railway high - speed bridge piers due to advantages such as fast operation progress and high pile - forming quality. At present, after the above - mentioned two types of piles are drilled to the design elevation, the construction link is to lift the drill and pour concrete.
[0003] In the prior art, such as a pumping - type concrete grouting pile drill - lifting display device in Chinese Patent CN204456082U, the power device (13) is suspended on one side of the long - arm auger drill rig frame (1) through the other end of the steel wire rope (2). The power device is slidably connected to the slide rail (6). A camera (3) corresponding to the height scale (19) is arranged on one side of the power device; a pressure sensor (14) is arranged on the concrete delivery pump (15) of the hydraulic pump truck (16). The concrete delivery pump is connected to the inner hole of the long - arm auger (10) at the lower part of the power device through a concrete delivery pump hose (5); the camera and the pressure sensor are respectively connected to the sensor display screen and the camera display (7) in the drill operation cabin (8) through a camera data line (4) and a sensor data line; the utility model is convenient for accurately mastering the drill - lifting height of the long - arm auger through the camera, and obtaining the depth of the grouting pile filled with concrete by the pressure sensor to avoid waste.
[0004] In the above - mentioned patent, during drill - lifting, the operator collects the size of the height scale through the camera, so that the staff in the drill operation cabin can accurately master the drill - lifting height of the long - arm auger, effectively overcoming the disadvantages of the prior art that it is impossible to accurately master the drill - lifting height and the depth of the grouting pile filled with concrete. However, during the drill - lifting process, the operator needs to watch the display screen in real time to ensure the drill - lifting height, resulting in the need for highly concentrated attention of the personnel and low intelligence. Therefore, a new construction device for long - helix drilling and grouting piles needs to be proposed. Summary of the Utility Model
[0005] The utility model mainly provides a construction device for long - helix drilling and grouting piles, which is convenient for the operator to lift the drill and grout, avoiding the need for the operator to watch the display screen in real time to ensure the drill - lifting height, resulting in the need for highly concentrated attention of the personnel.
[0006] To achieve the above object, the utility model adopts the following technical solutions: A construction device for long spiral drilled and pressure grouted piles, comprising a ground fixing device and a frame. A power device is arranged on the front surface of the frame. A mounting plate is fixedly connected to the outer surface of one side of the power device, and a travel switch is arranged on the front surface of the mounting plate; A moving component is fixedly connected to the outer surface of the frame. The moving component includes a fixed frame. A fixing plate is fixedly connected to the front surface of the fixed frame. An electric telescopic rod is fixedly connected to the rear surface of the fixing plate. The telescopic end of the electric telescopic rod is fixedly connected to a moving plate. A plurality of stop rods are fixedly connected to the front surface of the moving plate at equal intervals.
[0007] Preferably, the fixed frame is fixedly connected to the outer surface of one side of the frame, and the frame is fixedly connected to the top of the ground fixing and ground fixing device. By fixedly connecting the frame with the ground fixing device, a supporting effect is achieved.
[0008] Preferably, a long-arm screw drill rod is arranged at the bottom of the power device, and the long-arm screw drill rod is communicated with the power device, which is convenient for driving the long-arm screw drill rod to rotate and drill holes under the action of the power device. During the process of lifting the drill, concrete is injected downward through the hollow interior of the long-arm screw drill rod.
[0009] Preferably, a pressure grouting pipe is arranged on the front surface of the power device, and the pressure grouting pipe is communicated with the power device, which is convenient for the concrete in the pump truck to enter the long-arm screw drill rod through the pressure grouting pipe when the pressure grouting pipe is connected to an external pump truck.
[0010] Preferably, slide rails are symmetrically and fixedly connected to the front surface of the frame, and sliding grooves are symmetrically formed on the rear surface of the power device. The sliding grooves are arranged in a matching manner with the slide rails, which is convenient for the power device to move up and down under the drive of external power, and the sliding grooves formed on its surface slide synchronously on the outer surface of the slide rails, playing a limiting role.
[0011] Preferably, the telescopic end of the electric telescopic rod slidably penetrates through the outer surface of the fixing plate, and the outer surfaces of the plurality of stop rods all slidably penetrate through the outer surface of the fixed frame, which is convenient for the plurality of stop rods to slide synchronously between the inner walls of the fixed frame under the telescopic action of the electric telescopic rod.
[0012] Preferably, a plurality of guide rods are fixedly connected to the rear surface of the moving plate at equal intervals, and the outer surfaces of the plurality of guide rods all slidably penetrate through the outer surface of the fixing plate. When the moving plate moves back and forth, the plurality of guide rods fixedly connected to its rear surface slide synchronously in the inner wall of the fixing plate, playing a guiding role.
[0013] Compared with the prior art, the advantages and positive effects of the utility model are as follows.
[0014] 1. In the present utility model, during the process of lifting the drill rod and pressure grouting, an external power drives the power device to move upward, causing the lever of the travel switch to be successively triggered by multiple stop bars from bottom to top, so that the distance of each drill rod lift is fixed, ensuring the effective progress of the construction process of lifting the drill rod and pouring concrete, avoiding the need for operators to observe the drill rod lift distance in real time, with a high degree of automation, and solving the problem in the background technology that during the drill rod lifting process, operators need to watch the display screen in real time to ensure the drill rod lifting height, resulting in a high degree of concentration of personnel attention and low intelligence.
[0015] 2. In the present utility model, during drilling, an external power drives the power device to move downward. The power device slides along the surfaces of two slide rails through the symmetrically arranged chutes on its rear surface, playing a role in limiting the position and preventing the drilling position from shifting during drilling, achieving high precision. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a three-dimensional view of a construction device for long - auger drilled cast - in - place piles proposed by the present utility model;
[0017] Figure 2 is a partial structural schematic diagram of a construction device for long - auger drilled cast - in - place piles proposed by the present utility model;
[0018] Figure 3 For the present utility model Figure 2 is an enlarged view of part A;
[0019] Figure 4 is a structural schematic diagram of the moving component of a construction device for long - auger drilled cast - in - place piles proposed by the present utility model;
[0020] Figure 5 is a structural schematic diagram of the frame of a construction device for long - auger drilled cast - in - place piles proposed by the present utility model.
[0021] Legend: 1. Ground fixing device; 2. Frame; 3. Moving component; 301. Fixed frame; 302. Fixed plate; 303. Electric telescopic rod; 304. Moving plate; 305. Stop bar; 306. Guide rod; 4. Slide rail; 5. Power device; 6. Chute; 7. Installation plate; 8. Travel switch; 9. Long - arm screw drill rod; 10. Pressure grouting pipe. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0022] In order to more clearly understand the above - mentioned objects, features, and advantages of the present utility model, the following further describes the present utility model with reference to the drawings and embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.
[0023] In the following description, many specific details are set forth in order to provide a thorough understanding of the present utility model. However, the present utility model may also be implemented in other ways different from those described herein. Therefore, the present utility model is not limited by the specific embodiments disclosed in the following specification.
[0024] Please refer to Figures 1-4 , the present utility model provides a technical solution: a construction device for long spiral drilled cast-in-place piles, including a ground fixing device 1 and a frame 2. A power device 5 is provided on the front surface of the frame 2. An installation plate 7 is fixedly connected to the outer surface of one side of the power device 5, and a travel switch 8 is provided on the front surface of the installation plate 7; a moving assembly 3 is fixedly connected to the outer surface of the frame 2. The moving assembly 3 includes a fixing frame 301. A fixing plate 302 is fixedly connected to the front surface of the fixing frame 301. An electric telescopic rod 303 is fixedly connected to the rear surface of the fixing plate 302. The telescopic end of the electric telescopic rod 303 is fixedly connected to a moving plate 304. A plurality of blocking rods 305 are equidistantly and fixedly connected to the front surface of the moving plate 304.
[0025] As Figure 1 shown, the fixing frame 301 is fixedly connected to the outer surface of one side of the frame 2. The frame 2 is fixedly connected to the top of the ground fixing and ground fixing device 1. By fixedly connecting the frame 2 with the ground fixing device 1, a supporting effect is achieved.
[0026] As Figures 1-3 shown, a long-arm screw drill rod 9 is provided at the bottom of the power device 5. The long-arm screw drill rod 9 is in communication with the power device 5, which facilitates driving the long-arm screw drill rod 9 to rotate and drill holes under the action of the power device 5. During the process of lifting the drill, concrete is injected downward through the hollow interior of the long-arm screw drill rod 9.
[0027] As Figures 1-2 shown, a grouting pipe 10 is provided on the front surface of the power device 5. The grouting pipe 10 is in communication with the power device 5, which facilitates the concrete in the pump truck to enter the long-arm screw drill rod 9 through the grouting pipe 10 when the grouting pipe 10 is connected to an external pump truck.
[0028] As Figures 2-3 and Figure 5 shown, slide rails 4 are symmetrically and fixedly connected to the front surface of the frame 2. Chute grooves 6 are symmetrically formed on the rear surface of the power device 5. The chute grooves 6 are in a matching setting with the slide rails 4, which facilitates the power device 5 to slide synchronously on the outer surface of the slide rails 4 through the chute grooves 6 formed on its surface during the up and down movement of the power device 5 driven by an external power, playing a role of limiting.
[0029] As Figure 4As shown, the telescopic end of the electric telescopic rod 303 slides through the outer surface of the fixed plate 302, and the outer surfaces of multiple blocking rods 305 all slide through the outer surface of the fixed frame 301, facilitating the synchronous sliding of the multiple blocking rods 305 between the inner walls of the fixed frame 301 under the telescopic action of the electric telescopic rod 303.
[0030] As Figure 4 shown, a plurality of guide rods 306 are fixedly connected to the rear surface of the moving plate 304 at equal intervals, and the outer surfaces of the plurality of guide rods 306 all slide through the outer surface of the fixed plate 302. When the moving plate 304 moves back and forth, the plurality of guide rods 306 fixedly connected to its rear surface slide synchronously in the inner wall of the fixed plate 302, playing a guiding role.
[0031] Usage method and working principle of this device: During the pressure grouting pile, the external power drives the power device 5 to descend, and the power device 5 drives the long-arm screw drill rod 9 to descend to drill the working site. The chutes 6 symmetrically arranged on the rear surface of the power device 5 slide synchronously along the outer surfaces of the two slide rails 4 arranged on the front surface of the frame 2, playing a limiting role. After the drilling is completed, the electric telescopic rod 303 extends, and the telescopic end of the electric telescopic rod 303 slides forward in the inner wall of the fixed plate 302, pushing the moving plate 304 forward. The plurality of guide rods 306 fixedly connected to the rear surface of the moving plate 304 slide synchronously in the inner wall of the fixed plate 302, playing a limiting role, keeping the moving plate 304 moving forward smoothly, and further enabling the plurality of blocking rods 305 to slide through the outer surface of the fixed frame 301 and extend outward. The power device 5 drives the long-arm screw drill rod 9 to move upward for the drill lifting action. The toggle lever of the travel switch 8 fixed to the power device 5 through the mounting plate 7 will first be toggled and triggered by the blocking rod 305 in the lowermost position. After the travel switch 8 is triggered and reset, it will send an instruction to the external driving device to stop lifting the power device 5. At this time, the external pump truck starts to work, and conveys the concrete to the hollow long-arm screw drill rod 9 through the pressure grouting pipe 10. Under the action of pressure, the concrete breaks through the one-way switch at the bottom of the long-arm screw drill rod 9 and starts to inject the concrete into the drilled hole. Repeat the above pressure grouting steps. When the travel switch 8 rises, the toggle lever of the travel switch 8 will be sequentially toggled and triggered by the plurality of blocking rods 305 from bottom to top, making the lifting distance of each drill fixed, ensuring the effective progress of the construction link of lifting the drill and pouring concrete, avoiding the need for operators to observe the lifting distance of the drill in real time, and having a high degree of automation.
[0032] The above are only the preferred embodiments of the present utility model, and are not intended to limit the present utility model in other forms. Any person skilled in the art may use the technical content disclosed above to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the content of the technical solution of the present utility model still fall within the protection scope of the technical solution of the present utility model.
Claims
1. A construction device for long spiral bored piles, comprising a ground fixing device (1) and a frame (2), characterized in that: A power device (5) is arranged on the front surface of the frame (2); a mounting plate (7) is fixedly connected to an outer surface of one side of the power device (5); and a travel switch (8) is arranged on the front surface of the mounting plate (7); A moving assembly (3), the moving assembly (3) being fixedly connected to the outer surface of the frame (2), the moving assembly (3) comprising a fixed frame (301), the front surface of the fixed frame (301) being fixedly connected to a fixed plate (302), the rear surface of the fixed plate (302) being fixedly connected to an electric telescopic rod (303), the telescopic end of the electric telescopic rod (303) being fixedly connected to a moving plate (304), and the front surface of the moving plate (304) being fixedly connected to a plurality of blocking rods (305) at equal intervals.
2. The construction device for long spiral bored piles according to claim 1 is characterized in that: The fixing frame (301) is fixedly connected to an outer surface of one side of the frame (2), and the frame (2) is fixedly connected to the ground fixing and the top of the ground fixing device (1).
3. The construction device for long spiral bored piles according to claim 2 is characterized in that: A long-arm threaded drill rod (9) is arranged at the bottom of the power device (5), and the long-arm threaded drill rod (9) is connected to the power device (5).
4. The construction device for long spiral bored piles according to claim 3 is characterized in that: A pressure irrigation pipe (10) is arranged on the front surface of the power device (5), and the pressure irrigation pipe (10) is connected to the power device (5).
5. The construction device for long spiral bored piles according to claim 4 is characterized in that: The front surface of the frame (2) is symmetrically fixedly connected with a slide rail (4), and the rear surface of the power device (5) is symmetrically provided with a slide groove (6), and the slide groove (6) and the slide rail (4) are arranged in a matching manner.
6. The construction device for long spiral bored piles according to claim 5, characterized in that: The telescopic end of the electric telescopic rod (303) slides through the outer surface of the fixing plate (302), and the outer surfaces of the plurality of blocking rods (305) slide through the outer surface of the fixing frame (301).
7. The construction device for long spiral bored piles according to claim 6 is characterized in that: A plurality of guide rods (306) are fixedly connected to the rear surface of the movable plate (304) at equal intervals, and the outer surfaces of the plurality of guide rods (306) all slide through the outer surface of the fixed plate (302).
Citation Information
Patent Citations
Pumping type concrete grouted pile drilling lifting display device
CN204456082U