Municipal construction pile driver

By designing the support structure of support rods, support seats and support plates on municipal construction pile drivers, the shaking problem of pile drivers during mounting and use is solved, and higher stability and safety are achieved, ensuring the reliability and accuracy of pile driving operations.

CN223048037UActive Publication Date: 2025-07-01SHANDONG TANRUN INTELLIGENT ENG CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421718013.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-19
Publication Date
2025-07-01
Estimated Expiration
2034-07-19

AI Technical Summary

Technical Problem

The existing municipal construction pile driver lacks a support structure during mounting and use, which leads to easy shaking during pile driving, affecting stability and accuracy.

Method used

A support structure including a support rod, a support seat and a support plate is designed, and the vibration box is stabilized through a limit frame and an elastic member. It is directly connected to the crane robot arm in combination with the second fixing frame, a hinged seat and a connecting frame, and locks with a pin. The second fixing seat is linked to the fixed sleeve block. The cylinder limiting plate adjusts the pile position to enhance stability and safety.

Benefits of technology

Effectively prevent the pile driver from shaking under external force or vibration, improve the safety and efficiency of operations, and ensure the stability and accuracy of pile driving.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223048037U_ABST
    Figure CN223048037U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of municipal engineering construction equipment, in particular to a municipal construction pile driver which comprises a vibration box, and a motor is installed on the front side of the vibration box through a first installation frame. Symmetrically distributed transmission rollers are rotationally arranged in the vibration box, and one of the transmission rollers is connected with the output of the motor so as to drive the transmission roller to rotate; and different numbers of side weights are assembled on the two transmission rollers respectively. The supporting rod, the supporting base and the supporting plate are combined to provide a stable supporting structure for the pile driver, the pile driver is prevented from shaking due to external force or vibration in the pile driving process, and the safety and efficiency of operation are guaranteed.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of municipal engineering construction equipment, in particular to a pile driver for municipal construction. Background Technique

[0002] In urban construction, in order to reinforce the foundation and support buildings or other engineering structures, pile foundation projects are often required. By driving piles vertically or obliquely into the foundation according to specific requirements and standards, the load can be supported or transmitted to achieve the purpose of reinforcing the engineering structure or improving the foundation conditions.

[0003] A patent with the patent authorization announcement number CN212316922U discloses a vibration pile driver. This patent realizes the mounting connection with a variety of equipment through a rotary mounting mechanism, improves compatibility and the flexibility of the pile driver operation, and effectively solves the problems of the traditional pile driver such as large volume, heavy power device, and inconvenient movement. However, there are still some deficiencies in the actual use of this patent. Especially when mounted and used, the pile driver itself lacks necessary support structures, resulting in easy shaking during the pile driving process, affecting the stability and accuracy of pile driving.

[0004] Therefore, there is an urgent need to provide a pile driver for municipal construction with a support structure to solve the problem of insufficient support in the prior art and ensure the high efficiency and reliability of pile driving operations. Content of the Utility Model

[0005] In order to overcome the shortcomings that in the existing patent, when the pile driver is mounted and used, it lacks a support structure, resulting in easy shaking during the pile driving process and affecting the stability and accuracy of pile driving, the utility model provides a pile driver for municipal construction with a support structure.

[0006] To achieve the above problems, the utility model adopts the following technical solutions: A pile driver for municipal construction, including a vibration box, a motor is installed on the front side of the vibration box through a first mounting frame; symmetrically distributed driving rollers are rotatably arranged in the vibration box, and one of the driving rollers is connected to the output of the motor to drive its rotation; different numbers of weight blocks are respectively assembled on the two driving rollers; a gear set is jointly arranged at the rear ends of the two driving rollers; first fixing frames are arranged around the vibration box; a limiting frame is jointly and slidably arranged between two adjacent front and rear first fixing frames; an elastic member is sleeved on the limiting frame to stabilize the vibration box; a lifting ring is arranged at the top of the limiting frame; its characteristics are: a sliding frame is fixedly connected to the limiting frame, a support rod for providing additional support for the pile driver is slidably arranged on the sliding frame; a support seat is arranged at the lower end of the support rod; symmetrically distributed support plates are slidably arranged on the support seat.

[0007] In addition, it is particularly preferred that a second fixing frame is fixedly connected to the upper part of the limiting frame; a connecting frame is hinged to the second fixing frame through a hinge seat; a first fixing seat is rotatably connected to the connecting frame, and the first fixing seat can be directly connected to the robotic arm of the crane; a bolt is arranged on the first fixing seat, and the bolt is used to lock the first fixing seat and the robotic arm of the crane.

[0008] In addition, it is particularly preferred that a second fixing seat is fixedly connected to the top of the first fixing frame, and an annular groove is arranged on the second fixing seat; symmetrically distributed fixing sleeves are arranged on the limiting frame, and the fixing sleeves are located above the second fixing seat; a plurality of clamping blocks are rotatably installed on the side surface of each fixing sleeve, and after the second fixing seat moves upward into the fixing sleeve, the clamping blocks can be clamped into the annular groove to fix it; a torsion spring is sleeved at the rotational connection of the clamping block and the fixing sleeve.

[0009] In addition, it is particularly preferred that a second mounting frame is fixedly connected to the side surface of the vibration box; a cylinder is installed at the lower part of the second mounting frame; a limiting plate for restricting the position of the pile body is connected to the movable rod of the cylinder.

[0010] In addition, it is particularly preferred that a plurality of convex strips are distributed on the surface of the limiting plate in contact with the pile body.

[0011] In addition, it is particularly preferred that a protective fence is arranged at the rear side of the vibration box.

[0012] Compared with the prior art, the present utility model has the following technical effects: 1. The device provides a stable support structure for the pile driver through the combination of the support rod, the support seat and the support plate, preventing the pile driver from shaking due to external force or vibration during the piling process, and ensuring the safety and efficiency of the operation.

[0013] 2. Through the arrangement of the second fixing frame, the hinge seat, the connecting frame, the first fixing seat and the bolt, a set of connection structure is formed, which can directly connect the pile driver with the robotic arm of the crane, increasing the connection stability between the pile driver and the lifting equipment, and ensuring the safety and stability during the lifting and construction process.

[0014] 3. Through the linkage design of the second fixing seat, the fixing sleeve, the clamping block and the torsion spring, the vibration box can be automatically locked when the pile driver rebounds due to a large vibration force, significantly improving the stability and safety of the equipment. Description of the Drawings

[0015] Figure 1 It is a three-dimensional structural schematic diagram of the present utility model.

[0016] Figure 2 It is a three-dimensional sectional structural schematic diagram of the transmission roller, the counterweight block and the gear set of the present utility model.

[0017] Figure 3 This is a schematic perspective sectional view of the first fixing frame, limiting frame and elastic member of the present utility model.

[0018] Figure 4 This is a schematic perspective sectional view of the support rod, support seat and support plate of the present utility model.

[0019] Figure 5 This is a schematic perspective sectional view of the hinge seat, connecting frame and first fixing seat of the present utility model.

[0020] Figure 6 This is a schematic perspective sectional view of the second fixing seat and fixing sleeve of the present utility model.

[0021] Figure 7 This is a schematic perspective sectional view of the fixing sleeve, clamping block and torsion spring of the present utility model.

[0022] Figure 8 This is a schematic perspective view of the second mounting frame, cylinder and limiting plate of the present utility model.

[0023] Figure 9 This is a schematic perspective view of the cylinder, limiting plate and rib of the present utility model.

[0024] Among them, the above-mentioned drawings include the following reference numerals: 1, vibration box; 2, first mounting frame; 3, motor; 4, driving roller; 5, counterweight; 6, gear set; 7, first fixing frame; 8, limiting frame; 9, elastic member; 10, hanging ring; 11, sliding frame; 12, support rod; 13, support seat; 14, support plate; 15, second fixing frame; 16, hinge seat; 17, connecting frame; 18, first fixing seat; 19, bolt; 20, second fixing seat; 21, fixing sleeve; 22, clamping block; 23, torsion spring; 24, second mounting frame; 25, cylinder; 26, limiting plate; 27, rib; 28, guardrail. Detailed implementation manners

[0025] To make the purpose, technical solutions and advantages of the present utility model clearer and more understandable, the present utility model will be further described in detail below in conjunction with the specific implementation manners and with reference to the drawings. It should be understood that these descriptions are only exemplary and are not intended to limit the scope of the present utility model. In addition, in the following descriptions, the descriptions of well-known structures and technologies are omitted to avoid unnecessarily confusing the concepts of the present utility model.

[0026] Embodiment 1

[0027] Please refer to Figures 1-4, A municipal construction pile driver, including a vibration box 1, in front of which a motor 3 is installed through a first mounting frame 2; Rotating rollers 4 symmetrically distributed left and right are rotatably arranged in the vibration box 1, and one of the rotating rollers 4 is connected to the output of the motor 3 to drive its rotation; Different numbers of weight blocks 5 are respectively assembled on the two rotating rollers 4. Two weight blocks 5 are assembled on the left rotating roller 4, while only one weight block 5 is on the right rotating roller 4. When the two rotating rollers 4 rotate, vibration effects are generated by the mutual collision of the three weight blocks 5; A gear set 6 is jointly arranged at the rear ends of the two rotating rollers 4, and the function of the gear set 6 is to synchronously adjust the rotation speeds of the two rotating rollers 4 to ensure the stability of the vibration effect; A protective fence 28 is arranged at the rear side of the vibration box 1 to protect the gear set 6; First fixing frames 7 are arranged around the vibration box 1; A limiting frame 8 is slidably arranged jointly by two adjacent front and rear first fixing frames 7; An elastic member 9 is sleeved on the limiting frame 8, and the two ends of the elastic member 9 are respectively connected to the limiting frame 8 and the first fixing frame 7. The elastic member 9 stabilizes the vibration box 1 to ensure that the vibration box 1 remains in the center position during operation and reduces lateral swing; A lifting ring 10 is arranged at the top of the limiting frame 8, and the arrangement of the lifting ring 10 facilitates the connection between the pile driver and the equipment for hanging; A sliding frame 11 is fixedly connected to the limiting frame 8, and a support rod 12 for providing additional support to the pile driver is slidably arranged on the sliding frame 11 to enhance its stability; A support seat 13 is arranged at the lower end of the support rod 12; Support plates 14 symmetrically distributed front and rear are slidably arranged on the support seat 13, and the support plates 14 can expand outwards to expand the support area of the support seat 13 and further improve the overall stability of the pile driver.

[0028] First, connect the pile driver with a crane using the lifting ring 10. Then, the crane lifts the pile driver to the predetermined working height to prepare for pile driving operations. Once at the designated position, the operator adjusts the support rod 12 so that it touches the ground, providing stable support for the pile driver to prevent it from shaking due to external forces or vibrations during pile driving, ensuring the safety and efficiency of the operation. After preparation, start the motor 3. The power of the motor 3 is transmitted through the gear set 6 to drive the two rotating rollers 4 to rotate in opposite directions, and collisions occur between the weight blocks 5, forming a strong vibration effect. This vibration energy is transmitted downward, pushing the pile head towards the soil and forcing the pile to gradually penetrate into the soil, finally completing the pile driving operation.

[0029] Embodiment 2

[0030] On the basis of Embodiment 1, please refer to Figure 5, a second fixing frame 15 is fixedly connected to the upper part of the limiting frame 8; a connecting frame 17 is hinged to the second fixing frame 15 through a hinge seat 16, and the hinge seat 16 allows the connecting frame 17 to freely rotate within a certain angle range to adapt to different hoisting and construction requirements; a first fixing seat 18 is rotatably connected to the connecting frame 17, and the first fixing seat 18 can be directly connected to the robotic arm of the crane, increasing the connection stability between the pile driver and the hoisting equipment and ensuring safety and stability during hoisting and construction; a plug pin 19 is arranged on the first fixing seat 18, and the plug pin 19 is used to lock the first fixing seat 18 and the robotic arm of the crane to prevent accidental loosening or detachment during hoisting and construction.

[0031] First, remove the plug pin 19 from the first fixing seat 18. Then, directly align and connect the first fixing seat 18 with the robotic arm of the crane. After the connection is completed, reinsert the plug pin 19 to lock the connection between the first fixing seat 18 and the robotic arm of the crane in this way. In this way, the connection stability between the pile driver and the hoisting equipment can be significantly increased, ensuring safety and stability during hoisting and construction.

[0032] Please refer to Figure 6 and Figure 7 , a second fixing seat 20 is fixedly connected to the top of the first fixing frame 7, and an annular groove is provided on the second fixing seat 20; fixing sleeves 21 are symmetrically distributed front and back on the limiting frame 8, and the fixing sleeves 21 are located above the second fixing seat 20; three evenly distributed clamping blocks 22 are rotatably installed on the side of each fixing sleeve 21. After the second fixing seat 20 moves upward into the fixing sleeve 21, the clamping blocks 22 can be clamped into the annular groove to lock and fix it; a torsion spring 23 is sleeved at the rotating connection of the clamping block 22 and the fixing sleeve 21, and the torsion spring 23 can keep the clamping block 22 in the locked position when not affected by external forces.

[0033] When the pile driver is performing pile driving operations, if it encounters a large vibration force rebound that causes the machine to move upward, the second fixing seat 20 also rises and enters the fixing sleeve 21. Under the elastic force of the torsion spring 23, the clamping block 22 rotates and is clamped into the annular groove of the second fixing seat 20, forming a stable locking state, thereby locking the vibration box 1 and ensuring the stability of the vibration box 1 during pile driving to prevent damage caused by excessive vibration.

[0034] Please refer to Figure 8 and Figure 9, both left and right sides of the vibration box 1 are fixedly connected with second mounting frames 24; a cylinder 25 is installed at the lower part of the second mounting frame 24; a limiting plate 26 for restricting the position of the pile body is connected to the movable rod of the cylinder 25. The limiting plate 26 can be adjusted in position according to the size of the pile body and the pile driving requirements. A number of convex strips 27 are distributed on the surface of the limiting plate 26 in contact with the pile body. The convex strips 27 can increase the friction force and play an anti-slip role when the limiting plate 26 performs the limiting work.

[0035] Before or during the pile driving operation, the operator can adjust the distance between the two limiting plates 26 and the pile body by controlling the telescopic movement of the movable rod of the cylinder 25. When it is necessary to restrict the position of the pile body, the operator controls the cylinder 25 to extend its movable rod, so that the two limiting plates 26 clamp the pile body, preventing the pile body from shaking during the pile driving process, thereby ensuring the accuracy of the pile driving operation and the stability of the structure.

[0036] The above is only the specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention can easily think of changes or substitutions, which should all be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.

Claims

1. A municipal construction pile driver, comprising a vibration box (1), wherein a motor (3) is installed on the front side of the vibration box (1) through a first mounting frame (2); symmetrically distributed transmission rollers (4) are rotatably arranged in the vibration box (1), wherein one of the transmission rollers (4) is connected to the output of the motor (3) to drive it to rotate; two transmission rollers (4) are respectively equipped with different numbers of side weights (5); a gear set (6) is commonly arranged at the rear ends of the two transmission rollers (4); first fixed frames (7) are arranged around the vibration box (1); two adjacent front and rear first fixed frames (7) are commonly slidably arranged with a limit frame (8); an elastic member (9) is sleeved on the limit frame (8) to stabilize the vibration box (1); a lifting ring (10) is arranged on the top of the limit frame (8); the characteristics are: The limiting frame (8) is fixedly connected to a sliding frame (11), and a support rod (12) is slidably arranged on the sliding frame (11) for providing additional support to the pile driver; a support seat (13) is arranged at the lower end of the support rod (12); The support seat (13) is slidably provided with symmetrically distributed support plates (14).

2. A municipal construction pile driver according to claim 1, characterized in that: The upper part of the limiting frame (8) is fixedly connected to a second fixing frame (15); the second fixing frame (15) is hingedly connected to a connecting frame (17) via a hinge seat (16); the connecting frame (17) is rotatably connected to a first fixing seat (18), and can be directly connected to a mechanical arm of a crane via the first fixing seat (18); the first fixing seat (18) is provided with a latch (19), and the latch (19) is used to lock the first fixing seat (18) and the mechanical arm of the crane.

3. A municipal construction pile driver according to claim 1, characterized in that: The top of the first fixing frame (7) is fixedly connected to a second fixing seat (20), and an annular groove is provided on the second fixing seat (20); the limiting frame (8) is provided with symmetrically distributed fixing sleeves (21), and the fixing sleeves (21) are located above the second fixing seat (20); a plurality of clamping blocks (22) are rotatably mounted on the side of each fixing sleeve (21), and after the second fixing seat (20) moves upward and enters the fixing sleeve (21), the clamping block (22) can be clamped into the annular groove to clamp and fix it; a torsion spring (23) is sleeved at the rotational connection between the clamping block (22) and the fixing sleeve (21).

4. A municipal construction pile driver according to claim 1, characterized in that: A second mounting frame (24) is fixedly connected to the side of the vibration box (1); a cylinder (25) is installed at the bottom of the second mounting frame (24); and a limit plate (26) for limiting the position of the pile body is connected to the movable rod of the cylinder (25).

5. A municipal construction pile driver according to claim 4, characterized in that: A plurality of convex strips (27) are distributed on the side of the limiting plate (26) contacting the pile body.

6. A municipal construction pile driver according to claim 1, characterized in that: A guardrail (28) is provided on the rear side of the vibration box (1).

Citation Information

Patent Citations

  • Vibration pile driver

    CN212316922U