Defoaming device for building concrete pouring

By designing a bubble removal device for building concrete pouring, the servo motor drives the shaft to rotate and drive the foam removal needle to pierce the bubbles in the concrete, the problem of manual vibration labor-intensive and negative impact of foam removal agent on the environment is solved, and the effect of efficient bubble removal, reducing labor intensity and avoiding environmental pollution is achieved.

CN223048455UActive Publication Date: 2025-07-01SHANDONG TAISHENGAN CONSTRUCTION ENGINEERING CO LTD
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Patent Information

Application Number
CN202421851276.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-01
Publication Date
2025-07-01
Estimated Expiration
2034-08-01

AI Technical Summary

Technical Problem

In the prior art, manual vibration and foam removal are labor-intensive, which can easily lead to fatigue and discomfort of operators, and the use of foam removal agents may increase construction costs and have negative impacts on the environment.

Method used

A defoaming device for pouring architectural concrete is designed, including two symmetrical support frames, processing tanks, servo motors, shafts, moving parts and defoaming needles. By driving the shaft to rotate by the servo motor, the horizontal rod and defoaming are driven to puncture and eliminate the bubbles in the concrete, reducing labor intensity and avoiding environmental pollution.

Benefits of technology

The device can efficiently remove air bubbles in concrete, reduce labor intensity, save manpower, avoid environmental pollution, and improve the compactness and strength of concrete.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a defoaming device for building concrete pouring, which relates to the technical field of building construction and comprises two symmetrically arranged support frames, a processing tank for defoaming concrete is mounted between the two support frames, and a servo motor is fixedly mounted at the bottom of the processing tank. And an output shaft of the servo motor extends into the inner cavity of the processing tank, a shaft rod is fixedly installed on the output shaft of the servo motor, vertical sliding grooves are symmetrically formed in the outer wall of the shaft rod, moving parts are slidably connected into the vertical sliding grooves, and the whole moving parts are in an E shape. The floating disc drives the two moving parts to move synchronously along with continuous increase of concrete, the servo motor is started after adding is completed, the servo motor drives the two horizontal rods to rotate horizontally, bubbles in the concrete are punctured and eliminated through the defoaming needles on the outer walls of the horizontal rods, the labor intensity is reduced, manpower is saved, and the working efficiency is improved. And pollution to the environment is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of building construction, in particular to a defoaming device for building concrete pouring. Background Technique

[0002] During the concrete pouring process, due to factors such as vibration, stirring, and flow, a large number of bubbles will be generated. If these bubbles are not removed in time, it will cause voids and pores inside the concrete, affecting the compactness and strength of the concrete. In addition, the bubbles may also cause problems such as unevenness and cracking on the concrete surface.

[0003] Common defoaming methods include manual vibration and the use of defoamers. Manual vibration refers to vibrating the concrete by holding a mechanical vibrator to make the bubbles escape. It requires continuous vibration work by the operator, which is a labor-intensive task and may cause fatigue and discomfort to the operator's body; while the defoamer is a chemical substance that can reduce the surface tension of the concrete and prompt the bubbles to escape quickly. It may increase the total construction cost, and the defoamer may contain chemical components, which will have a certain negative impact on the environment during the use process. Content of the Utility Model

[0004] In view of the problems existing in the above-mentioned prior art, the present utility model is proposed.

[0005] Therefore, the purpose of the present utility model is to provide a defoaming device for building concrete pouring, which solves the problems that manual vibration causes fatigue and discomfort to the operator's body, and the use of defoamers may have a certain negative impact on the environment.

[0006] In order to achieve the above purpose, the present utility model provides the following technical solutions:

[0007] A defoaming device for building concrete pouring, including two symmetrically arranged support frames. The support frames are in a vertical triangular shape, and the two support frames are welded together through a connecting plate. A processing tank for defoaming concrete is installed between the two support frames. A servo motor is fixedly installed at the bottom of the processing tank. The output shaft of the servo motor extends into the inner cavity of the processing tank, and a dynamic seal is provided at the connection between the output shaft of the servo motor and the processing tank. A shaft rod is fixedly installed on the output shaft of the servo motor. Vertical chutes are symmetrically opened on the outer wall of the shaft rod. Moving parts are slidably connected in the vertical chutes, and the moving parts are integrally in an "E" shape. A floating disk is movably sleeved outside the shaft rod, and the top surface of the floating disk is adhered to the bottom surfaces of the two moving parts;

[0008] A horizontal rod is integrally formed and connected to the outer wall of the moving member. A plurality of lengthening rods are linearly and arrayedly distributed at the bottom of the horizontal rod. A plurality of defoaming needles for piercing air bubbles in the concrete are installed on the outer wall of the lengthening rod.

[0009] Preferably, the two moving members are arranged oppositely, and through holes are formed at the joint where they are in contact with each other. A bolt is threadedly connected in the through hole, and the end of the bolt is fixed by a nut.

[0010] Preferably, a spiral bubble guiding member is arranged at the bottom of the floating disc. The spiral bubble guiding member is in an involute spiral shape, and the spiral angle is 0° to 30°. The outer wall of the spiral bubble guiding member is fixedly installed on the outer wall of the shaft rod through a connecting rod. The spiral bubble guiding member is used to uniformly guide the dispersed air bubbles in the concrete to the center of its top.

[0011] Preferably, the processing tank includes a tank body and a tank cover hermetically installed on the top of the tank body. A feed port is arranged on the top of the tank cover, and the feed port is located at the edge of the tank cover.

[0012] Preferably, a driving rod is rotatably connected to the top of the support frame, and both ends of the driving rod extend out of the side wall of the support frame. A runner is connected to the end of the driving rod far from the processing tank. The end of the driving rod close to the processing tank is fixedly installed on the outer wall of the processing tank. By manually rotating the runner on any side, the processing tank is rotated along the axis of the driving rod, and the concrete in the inner cavity of the processing tank is poured out from the feed port.

[0013] Preferably, a mounting block is bolted to the outer wall of the top of one side of the support frame. A plugging rod is slidably connected in the mounting block, and the plugging rod is integrally in the shape of a "dry" character. A reset member is connected between the outer wall of the plugging rod and the inner wall of the mounting block.

[0014] Furthermore, insertion holes are symmetrically formed on the upper and lower sides of the outer wall of the driving rod on this side, and the insertion holes are adapted to the bottom end of the plugging rod.

[0015] Preferably, a transparent viewing window is arranged on the outer wall of the processing tank.

[0016] In the above technical solution, the technical effects and advantages provided by the present utility model are as follows:

[0017] 1. In the present utility model, as the concrete continuously increases, the floating disc drives the two moving members to move synchronously. After the addition is completed, the servo motor is started, so that the servo motor drives the two horizontal rods to rotate horizontally. The defoaming needles on the outer wall of the horizontal rod are used to pierce and eliminate the air bubbles in the concrete, reducing the labor intensity and saving manpower, and avoiding environmental pollution; the moving members can move up and down within a certain range in the vertical sliding groove according to the liquid level of the concrete, and can adapt to the defoaming of concrete with different pouring amounts.

[0018] 2. In the present utility model, the air bubbles in the freshly poured concrete are irregularly dispersed. As the drive shaft of the servo motor rotates, the spiral bubble guide rotates under the connection of the connecting rod. Under the guiding action of the spiral bubble guide, the air bubbles in the concrete obtain sufficient kinetic energy and are guided to the center of the top of the spiral bubble guide, facilitating their aggregation and being punctured and eliminated by the defoaming needles.

[0019] 3. In the present utility model, when it is necessary to release the fixation of the entire processing tank, pull the insertion rod upward so that the bottom end of the insertion rod disengages from one of the insertion holes, and stretch the stretching and resetting member. As the processing tank rotates, release the pulling force on the insertion rod. The bottom end of the insertion rod abuts against the outer wall of the drive rod. When the processing tank is completely flipped by °, the bottom end of the insertion rod automatically inserts into the other insertion hole, re-completing the fixation of the entire processing tank. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings.

[0021] Figure 1 It is a three-dimensional structural schematic diagram of the present utility model;

[0022] Figure 2 It is a cross-sectional structural schematic diagram of the processing tank of the present utility model;

[0023] Figure 3 It is a schematic diagram of the air bubble guiding path of the present utility model;

[0024] Figure 4 It is a structural schematic diagram of the moving member of the present utility model;

[0025] Figure 5 It is of the present utility model Figure 1 A-part enlarged schematic diagram;

[0026] Figure 6 It is a cross-sectional structural schematic diagram of the mounting block of the present utility model.

[0027] Description of the reference numerals:

[0028] 1. Support frame; 2. Processing tank; 3. Servo motor; 4. Shaft rod; 5. Vertical sliding groove; 6. Moving member; 7. Floating disk; 8. Horizontal rod; 9. Defoaming needle; 10. Through hole; 11. Spiral bubble guide; 12. Feed inlet; 13. Drive rod; 14. Runner; 15. Mounting block; 16. Insertion rod; 17. Resetting member; 18. Insertion hole. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0029] To enable those skilled in the art to better understand the technical solution of the present utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0030] An embodiment of the present utility model discloses a defoaming device for building concrete pouring.

[0031] The present utility model provides a defoaming device for building concrete pouring as shown in Figures 1-6 Figure 8. The defoaming device for building concrete pouring includes two symmetrically arranged support frames 1. The support frame 1 is in a vertical triangular shape, and the two support frames 1 are welded together through a connecting plate to form a stable "U" - shaped frame. A processing tank 2 for defoaming concrete is installed between the two support frames 1. A servo - motor 3 is fixedly installed at the bottom of the processing tank 2. The output shaft of the servo - motor 3 extends into the inner cavity of the processing tank 2, and a dynamic seal is provided at the connection between the output shaft of the servo - motor 3 and the processing tank 2 to prevent the concrete in the processing tank 2 from leaking from the bottom. A shaft rod 4 is fixedly installed on the output shaft of the servo - motor 3. Vertical chutes 5 are symmetrically formed on the outer wall of the shaft rod 4. Moving members 6 are slidably connected in the vertical chutes 5 respectively, and the moving member 6 is integrally in an "E" shape. A floating disk 7 is movably sleeved outside the shaft rod 4, and the top surface of the floating disk 7 is adhered to the bottom surfaces of the two moving members 6;

[0032] A horizontal rod 8 is integrally formed on the outer wall of the moving member 6. A number of extension rods are linearly arrayed at the bottom of the horizontal rod 8. A number of defoaming needles 9 for piercing the air bubbles in the concrete are installed on the outer walls of the extension rods. Factors such as the water - cement ratio of the concrete, the type and dosage of admixtures, the mixing time and mixing method may affect the size and quantity of air bubbles in the concrete. Different densities of defoaming needles 9 can be set by the cooperation of the horizontal rod 8 and the extension rod array, that is, horizontal rods 8 with different specifications can be set to adapt to different types and proportions of concrete.

[0033] The concrete to be defoamed is added into the processing tank 2. As the concrete continuously increases, the concrete pushes the floating disk 7 to move upward, and the floating disk 7 drives the two moving members 6 to move synchronously. After the addition is completed, the servo - motor 3 is started, so that the servo - motor 3 drives the two horizontal rods 8 to rotate horizontally. The air bubbles in the concrete are pierced and eliminated by the defoaming needles 9 on the outer walls of the horizontal rods 8, reducing the labor intensity and saving manpower, and avoiding environmental pollution; the moving member 6 can move up and down within a certain range in the vertical chute 5 according to the liquid level of the concrete, and can adapt to the defoaming of concrete with different pouring amounts.

[0034] To improve the practicability of the device, as shown in Figures 2-4As shown, two moving parts 6 are arranged oppositely, and through holes 10 are provided at the joint where they are in contact with each other. Bolts are threadedly connected in the through holes 10, and the ends of the bolts are fixed by nuts. When it is necessary to replace a certain horizontal rod 8, just unscrew the two nuts, take out the bolts in the through holes 10, and then the moving parts 6 can be removed to replace the horizontal rods 8 of different specifications.

[0035] A spiral bubble guiding part 11 is arranged at the bottom of the floating disk 7. The spiral bubble guiding part 11 is in an involute spiral shape, and the spiral angle is 0° to 30°. The outer wall of the spiral bubble guiding part 11 is fixedly installed on the outer wall of the shaft rod 4 through a connecting rod. The spiral bubble guiding part 11 is used to guide the bubbles dispersed in the concrete uniformly to its top center.

[0036] The bubbles in the freshly poured concrete are in an irregularly dispersed state. As the servo motor 3 drives the shaft rod 4 to rotate, under the connection action of the connecting rod, the spiral bubble guiding part 11 rotates accordingly. Under the guiding action of the spiral bubble guiding part 11, the bubbles in the concrete obtain sufficient kinetic energy and are guided to the top center of the spiral bubble guiding part 11, which is convenient for aggregation and being pricked and eliminated by the defoaming needles 9.

[0037] And in order to improve the functionality of the device, as Figure 1 and Figure 5 shown, the processing tank 2 includes a tank body and a tank cover hermetically installed on the top of the tank body. A feed inlet 12 is arranged on the top of the tank cover, and the feed inlet 12 is located at the edge of the tank cover. A transparent window is arranged on the outer wall of the tank body of the processing tank 2; the top of the support frame 1 is rotatably connected with a driving rod 13, and both ends of the driving rod 13 extend out of the side wall of the support frame 1. A runner 14 is connected to the end of the driving rod 13 far from the processing tank 2, and the end of the driving rod 13 close to the processing tank 2 is fixedly installed on the outer wall of the processing tank 2. By manually rotating the runner 14 on any side, the processing tank 2 rotates along the axis of the driving rod 13, and the concrete in the inner cavity of the processing tank 2 is poured out from the feed inlet 12.

[0038] Through the transparent window, the capacity of the concrete in the processing tank 2 can be observed in real time, and the defoaming degree of the concrete can also be observed, and the feeding time and discharging time of the processing tank 2 can be standardized; when the concrete defoaming is completed and needs to be poured out, the operator rotates the runner 14 on any side, so that one runner 14 drives the driving rod 13 to rotate, that is, the processing tank 2 rotates along the axis of the driving rod 13, and the other runner 14 and the driving rod 13 rotate synchronously. The concrete in the inner cavity of the processing tank 2 slowly pours out from the feed inlet 12.

[0039] Finally, in order to improve the stability of the device, as Figure 5 and Figure 6As shown, a mounting block 15 is bolted to the outer wall of the top of one side support frame 1. A plugging rod 16 is slidably connected inside the mounting block 15, and the plugging rod 16 is integrally in the shape of the Chinese character 'gan'. A reset member 17 is connected between the outer wall of the plugging rod 16 and the inner wall of the mounting block 15. The reset member 17 is not specifically limited. To conform to the actual situation, the reset member 17 can be a spring. Symmetrically arranged up and down on the outer wall of the driving rod 13 on this side are insertion holes 18, and the insertion holes 18 are adapted to the bottom end of the plugging rod 16.

[0040] In order to prevent the processing tank 2 from shaking due to external factors during the feeding or discharging process, when it is necessary to release the fixation of the whole processing tank 2, pull up the plugging rod 16 so that the bottom end of the plugging rod 16 disengages from one of the insertion holes 18 and stretch the reset member 17. As the processing tank 2 rotates, release the pulling force on the plugging rod 16. The bottom end of the plugging rod 16 abuts against the outer wall of the driving rod 13. When the processing tank 2 is completely flipped 180°, the bottom end of the plugging rod 16 automatically inserts into the other insertion hole 18 to re-complete the fixation of the whole processing tank 2.

[0041] In summary, the working principle of the present utility model is as follows: The concrete to be defoamed is added into the processing tank 2 through the feeding port 12. As the concrete continuously increases, the concrete pushes the floating disk 7 upward, and the floating disk 7 drives the two moving members 6 to move synchronously. After the addition is completed, start the servo motor 3 so that the servo motor 3 drives the two horizontal rods 8 to rotate horizontally. The defoaming needles 9 on the outer wall of the horizontal rods 8 pierce and eliminate the bubbles in the concrete. When it is necessary to complete the defoaming work of the concrete in the processing tank 2, turn off the servo motor 3 and the shaft rod 4 stops rotating. Pull up the plugging rod 16 so that the bottom end of the plugging rod 16 disengages from one of the insertion holes 18 and stretch the reset member 17. As the runner 14 drives the rotation of the processing tank 2, release the pulling force on the plugging rod 16. The bottom end of the plugging rod 16 abuts against the outer wall of the driving rod 13. The concrete in the processing tank 2 slowly pours out from the feeding port 12. As the processing tank 2 and the driving rod 13 continue to rotate, the bottom end of the plugging rod 16 automatically inserts into the other insertion hole 18.

[0042] Only some exemplary embodiments of the present utility model have been described by way of illustration above. Without doubt, for those of ordinary skill in the art, the described embodiments can be modified in various different ways without departing from the spirit and scope of the present utility model. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the protection scope of the claims of the present utility model.

Claims

1. A defoaming device for pouring building concrete, comprising two symmetrically arranged support frames (1), a processing tank (2) for defoaming concrete is installed between the two support frames (1), a servo motor (3) is fixedly installed at the bottom of the processing tank (2), characterized in that: The output shaft of the servo motor (3) extends into the inner cavity of the processing tank (2). A shaft rod (4) is fixedly installed on the output shaft of the servo motor (3). Vertical sliding grooves (5) are symmetrically formed on the outer wall of the shaft rod (4). Moving members (6) are slidably connected in the vertical sliding grooves (5), and the moving members (6) are integrally in an "E" shape. A floating disk (7) is movably sleeved outside the shaft rod (4), and the top surface of the floating disk (7) is adhered to the bottom surfaces of the two moving members (6). A horizontal rod (8) is integrally formed and connected to the outer wall of the moving member (6). A number of extension rods are linearly arrayed at the bottom of the horizontal rod (8). A number of defoaming needles (9) for piercing air bubbles in the concrete are installed on the outer walls of the extension rods.

2. The defoaming device for pouring building concrete according to claim 1, characterized in that: The two moving members (6) are arranged oppositely, and a through hole (10) is formed at the joint where they are in contact. A bolt is threadedly connected in the through hole (10), and the end of the bolt is fixed by a nut.

3. The defoaming device for pouring building concrete according to claim 1, characterized in that: A spiral bubble guiding member (11) is arranged at the bottom of the floating disk (7). The spiral bubble guiding member (11) is in an involute spiral shape, and the spiral angle is 0° to 30°. The outer wall of the spiral bubble guiding member (11) is fixedly installed on the outer wall of the shaft rod (4) through a connecting rod. The spiral bubble guiding member (11) is used to guide the dispersed air bubbles in the concrete to the center of its top.

4. The defoaming device for pouring building concrete according to claim 1, characterized in that: The processing tank (2) includes a tank body and a tank cover hermetically installed on the top of the tank body. A feed inlet (12) is arranged on the top of the tank cover, and the feed inlet (12) is located at the edge of the tank cover.

5. The defoaming device for pouring building concrete according to claim 4, characterized in that: The top of the support frame (1) is rotatably connected with a driving rod (13). Both ends of the driving rod (13) extend out of the side wall of the support frame (1). A runner (14) is connected to the end of the driving rod (13) far from the processing tank (2). The end of the driving rod (13) close to the processing tank (2) is fixedly installed on the outer wall of the processing tank (2). By manually rotating the runner (14) on any side, the processing tank (2) rotates along the axis of the driving rod (13), and the concrete in the inner cavity of the processing tank (2) is poured out from the feed inlet (12).

6. The defoaming device for pouring building concrete according to claim 5, characterized in that: A mounting block (15) is bolted to the outer wall of the top of one side of the support frame (1). A plugging rod (16) is slidably connected in the mounting block (15), and the plugging rod (16) is integrally in a "dry" shape. A reset member (17) is connected between the outer wall of the plugging rod (16) and the inner wall of the mounting block (15).

7. The defoaming device for pouring building concrete according to claim 6, characterized in that: Jack holes (18) are symmetrically formed on the outer wall of the driving rod (13) on this side, and the jack holes (18) are adapted to the bottom end of the plugging rod (16).

8. The defoaming device for pouring building concrete according to claim 5, characterized in that: A transparent viewing window is arranged on the outer wall of the processing tank (2).