Tensioning mechanism of bunching machine

By designing an adjustment mechanism in the wire-beaming machine, the precise clamping force adjustment and friction reduction of the cable are achieved, which solves the problem that the tensioning mechanism in the prior art is difficult to adapt to wires of different materials, improves the winding quality and efficiency, and extends the service life of the equipment.

CN223051921UActive Publication Date: 2025-07-01SHENYANG POWER CABLE CO LTD
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Patent Information

Application Number
CN202421669592.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-15
Publication Date
2025-07-01
Estimated Expiration
2034-07-15

AI Technical Summary

Technical Problem

The tensioning mechanism of existing wire-beaming machines is difficult to achieve precise tension control of wire threads of different materials or thicknesses, which affects the winding efficiency.

Method used

An adjustment mechanism including a support frame, winding machine, gear, cable, fixing sleeve, clamping mechanism, pushing block, thread disc, lateral sleeve, pushing spring and intermediate sleeve is designed. The follower rod drives the thread disc to rotate, change the position and force of the compression spring on the slide, realize the precise clamping force adjustment of the cable, and reduce the friction force through the limit sleeve and rounded corners.

Benefits of technology

It realizes stable winding of cables of different materials and specifications, improves winding quality and efficiency, reduces cable damage and equipment wear, extends service life and reduces maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a tensioning mechanism of a bunching machine, which comprises a support frame, the support frame is arranged on external equipment, an adjusting mechanism is arranged on the support frame, the adjusting mechanism comprises a winding machine, a gear, a cable, a fixing sleeve, a clamping mechanism, a push block, a thread disc, a lateral sleeve, a push spring and a middle sleeve, the winding machine is arranged on the support frame, and the gear is arranged on the support frame. The gear is installed on the winding machine, the cable is slidably connected into the gear, the fixing strength of the cable can be flexibly adjusted according to the winding requirement through the design of the adjusting mechanism, the threaded disc is driven to rotate by rotating the follow-up rod, the push block is pushed to move through the interaction of the push spring and the middle sleeve, and therefore the position and strength of the compression spring on the sliding plate are changed, and the cable is fixed. When in use, the clamping force of the cable can be accurately controlled, the device is suitable for cables of different materials and specifications, the stability of the winding process and the uniformity of the tension of the cable are ensured, and the winding quality and efficiency are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of the tensioning mechanism of a bunching machine, and specifically, to a tensioning mechanism of a bunching machine. Background Art

[0002] A bunching machine is a device for stranding copper soft or other soft wire cores, which can strand multiple single wire cores together according to specified models, facilitating the coating of plastic or rubber during wire production. In the prior art, when the tensioning mechanism of a bunching machine is actually used, since it is inconvenient to adjust the clamping force of winding, it is difficult to achieve precise tension control when different materials or different thicknesses of silk threads need to be operated, thus affecting the winding efficiency. Content of the Utility Model

[0003] Aiming at the problems existing in the prior art, the utility model provides a tensioning mechanism of a bunching machine to solve the technical problems mentioned in the background art.

[0004] To achieve the above purpose, the utility model provides the following technical solution: A tensioning mechanism of a bunching machine, including a support frame installed on an external device, an adjusting mechanism is arranged on the support frame, the adjusting mechanism includes a winding machine, a gear, a cable, a fixed sleeve, a clamping mechanism, a push block, a threaded disc, a lateral sleeve, a push spring and an intermediate sleeve. The winding machine is installed on the support frame, the gear is installed on the winding machine, the cable is slidably connected in the gear, the fixed sleeve is installed on the gear, the clamping mechanism is cooperatively connected to the fixed sleeve, the threaded disc is threadedly connected to the fixed sleeve, two ends of the push spring are respectively connected to the lateral sleeve and the intermediate sleeve, the threaded disc is attached to the lateral sleeve, and the intermediate sleeve is attached to the push block.

[0005] The utility model is further arranged such that there are two of the lateral sleeve, the push spring and the intermediate sleeve, and the two lateral sleeves, push springs and intermediate sleeves are respectively symmetrically installed on the fixed sleeve, and the two intermediate sleeves are respectively attached to both sides of the slider.

[0006] The utility model is further arranged such that a plurality of follower rods are provided between the two threaded discs, and the plurality of follower rods are respectively arranged equidistantly along the circumference. The design of the plurality of follower rods ensures the synchronous rotation of the two threaded discs.

[0007] The utility model is further arranged such that the clamping mechanism includes a slider, a slide plate and a limiting mechanism. The slider is installed on the slide plate, the push block is installed on the slide plate, a lateral groove is formed on the side wall of the fixed sleeve, the push block is slidably connected in the lateral groove, and the limiting mechanism is installed on the fixed sleeve. The design of the clamping mechanism ensures the convenience of clamping.

[0008] The present utility model is further configured such that a telescopic sleeve is provided inside the fixed sleeve, a telescopic groove is formed on the side wall of the telescopic sleeve, a sliding plate is slidably connected inside the telescopic groove, and the design of the telescopic sleeve ensures the convenience of clamping.

[0009] The present utility model is further configured such that a plurality of compression springs are provided on each of the sliders, ejector rods are respectively provided on the plurality of compression springs, and a top plate abuts against the cable. The design of the compression springs ensures the elastic supply for clamping.

[0010] The present utility model is further configured such that the limiting mechanism includes a limiting sleeve, the limiting sleeve is installed on the fixed sleeve, rounded corners are respectively formed on the limiting sleeve and the fixed sleeve, and the cable is slidably connected to the rounded corners. The design of the limiting mechanism ensures the limitation of the cable.

[0011] The present utility model is further configured such that a motor is provided on the support frame, a belt is meshed with the extending end of the motor, and the belt is connected to the winding machine.

[0012] Compared with the prior art, the present utility model has the following beneficial effects:

[0013] 1. The adjusting mechanism is designed to enable the fixing force of the cable to be flexibly adjusted according to the winding requirements. By rotating the follower rod, the rotation of the threaded disc is driven, and then through the interaction of the push spring and the intermediate sleeve, the push block is pushed to move, thereby changing the position and force of the compression spring on the sliding plate, so as to accurately control the clamping force of the cable, adapt to cables of different materials and specifications, ensure the stability of the winding process and the uniformity of the cable tension, and improve the winding quality and efficiency.

[0014] 2. The clamping mechanism realizes the firm fixing and convenient release of the cable through the structural design of the slider, sliding plate and compression spring. The configuration of a plurality of compression springs and ejector rods can evenly disperse the force on the cable and avoid damage caused by excessive compression; at the same time, the sliding connection design enables the cable to be clamped or released quickly and easily, which not only improves the efficiency but also helps to extend the service life of the cable.

[0015] 3. Through the design of the limiting sleeve and the rounded corners, it is ensured that the cable slides smoothly in the limiting mechanism during the winding process, reducing the friction between the cable and the equipment, and reducing the damage to the cable and the wear of the equipment during the winding process; the limiting sleeve is designed in a rounded corner shape, enabling the cable to have a smooth transition during movement, which not only improves the continuity and stability of winding but also reduces the damage to the cable surface, ensuring the appearance and quality of the wound product, and having a significant effect on improving the service life of the equipment and reducing the maintenance cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of a tensioning mechanism of a wire bunching machine in the present utility model;

[0017] Figure 2 This is a schematic structural diagram of the adjustment mechanism in the present utility model;

[0018] Figure 3 In the present utility model Figure 2 The sectional structural schematic diagram;

[0019] Figure 4 This is a schematic structural diagram of the fixed sleeve in the present utility model;

[0020] Figure 5 This is a schematic structural diagram of the follower rod in the present utility model.

[0021] In the figure: 1, support frame; 2, winding machine; 3, gear; 4, cable; 5, fixed sleeve; 6, push block; 7, threaded disc; 8, lateral sleeve; 9, push spring; 10, intermediate sleeve; 11, follower rod; 12, slider; 13, slide plate; 14, lateral groove; 15, telescopic sleeve; 16, telescopic groove; 17, compression spring; 18, ejector rod; 19, limit sleeve; 20, fillet; 21, motor; 22, belt. Detailed implementation manners

[0022] It should be noted that, without conflict, the embodiments in the present application and the features in the embodiments may be combined with each other. The present utility model will be described in detail below with reference to the drawings and in combination with the embodiments.

[0023] It should be pointed out that, unless otherwise specified, all the technical and scientific terms used in the present application have the same meanings as those commonly understood by those of ordinary skill in the technical field to which the present application belongs.

[0024] In the present utility model, unless otherwise stated, the orientations such as "upper, lower" are usually in the directions shown in the drawings, or in the vertical, perpendicular or gravitational directions; similarly, for the sake of easy understanding and description, "left, right" are usually in the left and right shown in the drawings; "inner, outer" refer to the inner and outer relative to the contours of the respective components, but the above orientation terms are not used to limit the present utility model.

[0025] Please refer to Figures 1-5, A tensioning mechanism for a bunching machine, comprising a support frame 1, the support frame 1 is installed on an external device, an adjusting mechanism is provided on the support frame 1, the adjusting mechanism includes a winding machine 2, a gear 3, a cable 4, a fixing sleeve 5, a clamping mechanism, a push block 6, a threaded disc 7, a lateral sleeve 8, a push spring 9 and an intermediate sleeve 10. The winding machine 2 is installed on the support frame 1, the gear 3 is installed on the winding machine 2, the cable 4 is slidably connected inside the gear 3, the fixing sleeve 5 is installed on the gear 3, the clamping mechanism is cooperatively connected to the fixing sleeve 5, the threaded disc 7 is threadedly connected to the fixing sleeve 5, both ends of the push spring 9 are respectively connected to the lateral sleeve 8 and the intermediate sleeve 10, the threaded disc 7 is in contact with the lateral sleeve 8, the intermediate sleeve 10 is in contact with the push block 6. There are two lateral sleeves 8, push springs 9 and intermediate sleeves 10, and the two lateral sleeves 8, push springs 9 and intermediate sleeves 10 are respectively symmetrically installed on the fixing sleeve 5, and the two intermediate sleeves 10 are respectively in contact with both sides of the slider 12. There are multiple follower rods 11 between the two threaded discs 7, and the multiple follower rods 11 are respectively arranged equidistantly along the circumference. The clamping mechanism includes a slider 12, a slide plate 13 and a limiting mechanism. The slider 12 is installed on the slide plate 13, the push block 6 is installed on the slide plate 13. A lateral groove 14 is formed on the side wall of the fixing sleeve 5, and the push block 6 is slidably connected in the lateral groove 14. The limiting mechanism is installed on the fixing sleeve 5. An expansion sleeve 15 is provided inside the fixing sleeve 5, and an expansion groove 16 is formed on the side wall of the expansion sleeve 15. The slide plate 13 is slidably connected in the expansion groove 16. Each slider 12 is provided with multiple compression springs 17, and multiple ejector rods 18 are respectively provided on the multiple compression springs 17. The top plate abuts against the cable 4. The limiting mechanism includes a limiting sleeve 19, the limiting sleeve 19 is installed on the fixing sleeve 5, rounded corners 20 are respectively formed on the limiting sleeve 19 and the fixing sleeve 5, and the cable 4 is slidably connected on the rounded corners 20. A motor 21 is provided on the support frame 1, and a belt 22 is meshed on the extending end of the motor 21, and the belt 22 is connected to the winding machine 2.

[0026] In this embodiment, when it is necessary to adjust the fixing force of the cable 4 for different situations, first, the rotation of the follower rods 11 drives the rotation of the two threaded discs 7. Since the two threaded discs 7 are respectively threadedly connected to the side wall of the fixing sleeve 5, and the two lateral sleeves 8 respectively abut against the threaded discs 7, the two intermediate sleeves 10 and the push block 6 will be driven to move correspondingly through the push spring 9. Since the push block 6 is installed on the slide plate 13, the slide plate 13 will be driven to slide along the expansion groove 16, thereby changing the positions between the multiple top plates, and thus changing the clamping force of the compression springs 17, and thus changing the fixing force between the top plate and the cable 4. Then, the tensioning force of the cable 4 can be adjusted to meet the requirements of winding and bunching the wire harness. Then, the cable 4 is conveyed into the winding machine 2 for the winding process.

[0027] More specifically, the motor 21 can drive the wire winding machine 2 to rotate and then carry out the process of bundling wires. Since round corners 20 are provided on both the fixed sleeve 5 and the limiting sleeve 19, when the wire cable 4 slides through the round corners 20, the friction can be reduced, thus ensuring the continuity of wire winding.

[0028] Working process: When it is necessary to adjust the fixing force of the wire cable 4 for different situations, first, the rotation of the follower rod 11 drives the rotation of the two threaded discs 7. Since the two threaded discs 7 are respectively threadedly connected to the side wall of the fixed sleeve 5, and the two lateral sleeves 8 respectively abut against the threaded discs 7, the push spring 9 will drive the two intermediate sleeves 10 and the push block 6 to move accordingly. Since the push block 6 is installed on the sliding plate 13, the sliding plate 13 will be driven to slide along the telescopic groove 16, thereby changing the positions between the multiple top plates. Therefore, the clamping force of the compression spring 17 will be changed, and thus the fixing force between the top plate and the wire cable 4 will be changed. Then, the tension force of the wire cable 4 can be adjusted to meet the requirements of wire winding and wire bunching. Then, the wire cable 4 is conveyed into the wire winding machine 2 for the wire winding process.

[0029] The motor 21 can drive the wire winding machine 2 to rotate and then carry out the process of bundling wires. Since round corners 20 are provided on both the fixed sleeve 5 and the limiting sleeve 19, when the wire cable 4 slides through the round corners 20, the friction can be reduced, thus ensuring the continuity of wire winding.

[0030] In all the solutions mentioned above, for the connection between two components, welding, the cooperation connection of bolts and nuts, bolt or screw connection, or other well-known connection methods can be selected according to the actual situation, which will not be elaborated one by one here. For those mentioned above that involve fixed connection, welding is preferably considered. Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A tensioning mechanism for a wire bundling machine, comprising a support frame (1), characterized in that: The support frame (1) is installed on an external device. The support frame (1) is provided with an adjustment mechanism. The adjustment mechanism comprises a winding machine (2), a gear (3), a cable (4), a fixing sleeve (5), a clamping mechanism, a push block (6), a threaded disc (7), a lateral sleeve (8), a push spring (9) and an intermediate sleeve (10). The winding machine (2) is installed on the support frame (1), the gear (3) is installed on the winding machine (2), the cable (4) is slidably connected in the gear (3), the fixing sleeve (5) is installed on the gear (3), the clamping mechanism is cooperatively connected to the fixing sleeve (5), the threaded disc (7) is threadedly connected to the fixing sleeve (5), two ends of the push spring (9) are respectively connected to the lateral sleeve (8) and the intermediate sleeve (10), the threaded disc (7) is fitted on the lateral sleeve (8), and the intermediate sleeve (10) is fitted on the push block (6).

2. The tensioning mechanism of a wire bundling machine according to claim 1, characterized in that: The lateral sleeve (8), the push spring (9) and the intermediate sleeve (10) are provided with two, and the two lateral sleeves (8), the push spring (9) and the intermediate sleeve (10) are symmetrically installed on the fixed sleeve (5), and the two intermediate sleeves (10) are respectively attached to the two sides of the slider (12).

3. The tensioning mechanism of a wire bundling machine according to claim 2, characterized in that: A plurality of follower rods (11) are arranged between the two threaded discs (7), and the plurality of follower rods (11) are arranged at equal distances along the circumference.

4. The tensioning mechanism of a wire bundling machine according to claim 3 is characterized in that: The clamping mechanism comprises a slider (12), a slide plate (13) and a limiting mechanism, the slider (12) is mounted on the slide plate (13), the push block (6) is mounted on the slide plate (13), a lateral groove (14) is provided on the side wall of the fixed sleeve (5), the push block (6) is slidably connected in the lateral groove (14), and the limiting mechanism is mounted on the fixed sleeve (5).

5. The tensioning mechanism of a wire bundling machine according to claim 4, characterized in that: A telescopic sleeve (15) is arranged inside the fixed sleeve (5), a telescopic groove (16) is provided on the side wall of the telescopic sleeve (15), and the slide plate (13) is slidably connected in the telescopic groove (16).

6. A tensioning mechanism for a wire bundling machine according to claim 5, characterized in that: A plurality of compression springs (17) are provided on each of the slide blocks (12), and a push rod (18) is provided on each of the plurality of compression springs (17), and the push plate contacts the cable (4).

7. A tensioning mechanism for a wire bundling machine according to claim 6, characterized in that: The limiting mechanism comprises a limiting sleeve (19), the limiting sleeve (19) is mounted on the fixing sleeve (5), the limiting sleeve (19) and the fixing sleeve (5) are respectively provided with rounded corners (20), and the cable (4) is slidably connected to the rounded corners (20).

8. The tensioning mechanism of a wire bundling machine according to claim 1, characterized in that: The support frame (1) is provided with a motor (21), and a belt (22) is meshedly provided on the protruding end of the motor (21), and the belt (22) is connected to the winding machine (2).