Continuous double-channel trimming slicer
By designing a continuous dual-channel trimming slicer, a motor-driven disc knife and a cross-cutting knife are used to achieve efficient and continuous cutting of meat slices, solving the problem of low trimming and cutting efficiency of meat slices, and achieving the effect of automated cutting.
Patent Information
- Application Number
- CN202422332669.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-09-24
AI Technical Summary
In the prior art, the trimming and cutting efficiency of meat slices is low and the continuity is poor, making it difficult to meet the demand for efficient production.
A continuous dual-channel trimming slicer is designed, using a motor-driven disc knife and cross-cutting knife combination, combining belt transmission and servo control to achieve automated cutting, and the cutting parameters are controlled through the electronic control box and touch screen to ensure cutting stability and consistency.
It realizes efficient and continuous cutting of meat slices, can replace 5-10 workers, process raw materials more than 2t, has strong cutting stability, good product consistency and smoothness, and is suitable for cutting a variety of fixed meats.
Smart Images
Figure CN223053783U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a slicing machine, in particular to a continuous double-channel trimming slicing machine. Background Art
[0002] Trimming and cutting of meat slices play an important role in the food processing and cooking processes. Through trimming and cutting, the edges of the meat slices can be trimmed more neatly, making the meat slices more visually appealing, enhancing the overall presentation effect of the dishes, and thus increasing appetite; trimming and cutting can ensure the consistency of the shape of the meat slices. Whether they are sliced, shredded or in other shapes, they can meet unified standards, making the dishes more delicate; whole or untrimmed meat slices may not be convenient to eat, are prone to scattering or difficult to chew. After trimming and cutting, the meat slices are of appropriate size and regular shape, making it more convenient for diners to pick up and chew.
[0003] Currently, shaped meats such as hamburger meat, leg chops, and various chicken chops need to be trimmed and cut into appropriate shapes and sizes. For example, if they need to be cut into thin strips, currently, they are generally cut by molds or manually. Not only is the cutting and shaping efficiency low, but also the continuity is poor, which is not conducive to improving production efficiency. Content of the Utility Model
[0004] In order to solve the above problems, the purpose of the utility model is to provide a continuous double-channel trimming slicing machine.
[0005] To achieve the above purpose, the technical solution of the utility model is: a continuous double-channel trimming slicing machine, including a frame body and a main conveyor belt running through the entire frame body. The main conveyor belt is provided with multiple spaced conveyor belts. A blanking conveyor belt located inside the frame body is arranged between the conveyor belts at the front end of the main conveyor belt. Multiple disk knives driven by motors to rotate are arranged between the blanking conveyor belt and the main conveyor belt. Above the position of the disk knives, there is a disk knife pressing belt driven by a motor to run. Moreover, the number of conveyor belts and the width of the disk knife pressing belt are opposite to those of the main conveyor belt and the blanking conveyor belt below it. A waste material conveyor belt that outputs to one side is arranged at the bottom of the frame body below the end of the blanking conveyor belt. A horizontal cross-cutting knife blade is arranged inside the frame body behind the waste material conveyor belt. The cutting edge of the cross-cutting knife blade faces the front end of the frame body, and the cross-cutting knife blade is located above the main conveyor belt. A horizontal cross-cutting knife pressing belt is also fixed to the frame body above the cross-cutting knife blade. The main conveyor belt, the blanking conveyor belt, the disk knife pressing belt, the waste material conveyor belt, and the cross-cutting knife pressing belt are respectively driven to run by their respective motors.
[0006] Furthermore, an electric control box for controlling the operation of each motor is arranged inside the bottom of the rear end of the frame body, and the touch control screen of the electric control box is located on one side of the frame body.
[0007] Furthermore, a horizontal support plate is arranged inside the frame body behind the waste material conveyor belt, and the main conveyor belt is located on the surface of the support plate.
[0008] Furthermore, the cross-cutting knife pressing belt is arranged inside the upper pressing belt platform, and an opening is provided at the bottom of the upper pressing belt platform. The bottom of the cross-cutting knife pressing belt penetrates through the bottom opening of the upper pressing belt platform.
[0009] Furthermore, moving pulleys are provided at the bottoms of the legs of the frame.
[0010] Furthermore, the disc knife pressing belt is arranged inside the pressing belt frame, and the pressing belt frame is supported and fixed above the frame by a plurality of adjusting threaded rods.
[0011] With the above settings, the utility model integrates a double-knife trimming machine and a slicing machine, and on this basis, a dual-channel is designed to improve efficiency. The utility model uses belt drive, and optimizes the position of the disc knife, that is, the knife shaft is below the main conveyor belt, and the blade extends out of the belt. The conveying PE panel can be quickly disassembled. There is a receiving tray and a knife grid below the disc knife group. The belt feeding can eliminate manual material picking. The servo motor drive is adopted to ensure the complete synchronization of the belt.
[0012] The continuous dual-channel trimming and slicing machine of the utility model is used for the continuous cutting of shaped meats such as hamburger meat, leg chops, and various chicken chops. The utility model can effectively replace manual labor. One machine can replace 5 - 10 people, and can process more than 2t of raw materials per hour. In addition, users can choose a dual-channel or a single-channel according to production capacity requirements. The replacement of vulnerable parts such as blades and belts is convenient and can be quickly disassembled for replacement. It can be connected to a two-knife trimming machine to produce strip or block products with consistent sizes. Moreover, the utility model performs pressing and cutting through a pressing structure, with strong cutting stability and good effect, and the flatness and consistency of the cut products are better. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The present utility model will be further described in conjunction with the accompanying drawings.
[0014] Figure 1 is the front view structural schematic diagram of the present utility model;
[0015] Figure 2 is the three-dimensional structural schematic diagram of the present utility model. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0016] Such as Figure 1 、 2As shown in the figure, a continuous two-channel trimming and slicing machine includes a frame body 1 and a main conveyor belt 2 passing through the entire frame body 1. The main conveyor belt 2 is provided with multiple spaced conveyor belts. A blanking conveyor belt 3 located inside the frame body 1 is arranged between the conveyor belts at the front end of the main conveyor belt 2. Multiple rotary disk knives 4 driven by motors are arranged between the blanking conveyor belt 3 and the main conveyor belt 2. Above the position of the rotary disk knives 4, a rotary disk knife pressing belt 5 driven by a motor is arranged. The number of conveyor belts and the width of the rotary disk knife pressing belt 5 correspond to those of the main conveyor belt 2 and the blanking conveyor belt 3 below it. A waste material conveyor belt 6 that outputs to one side is arranged at the bottom of the frame body 1 below the end of the blanking conveyor belt 3. Inside the frame body 1 behind the waste material conveyor belt 6, a horizontal cross-cutting knife blade 7 is arranged. The cross-cutting knife blade 7 is a prior art. The cross-cutting knife blade 7 is fixed at the tool rest. The tool rest is connected to a cam box through a slider and the motor drives the cross-cutting knife blade 7 to perform a reciprocating sawing motion. The cutting edge of the cross-cutting knife blade 7 faces the front end of the frame body 1, and the cross-cutting knife blade 7 is located above the main conveyor belt 2. A horizontal cross-cutting knife pressing belt 8 is also fixed to the frame body 1 above the cross-cutting knife blade 7. The main conveyor belt 2, the blanking conveyor belt 3, the rotary disk knife pressing belt 5, the waste material conveyor belt 6, and the cross-cutting knife pressing belt 8 are respectively driven to operate by their respective motors.
[0017] For easy operation, an electric control box 9 for controlling the operation of each motor is arranged inside the bottom of the rear end of the frame body 1. The touch control screen 10 of the electric control box 9 is located on one side of the frame body 1. A horizontal support plate 11 is arranged inside the frame body 1 behind the waste material conveyor belt 6. The main conveyor belt 2 is located on the surface of the support plate 11.
[0018] The cross-cutting knife pressing belt 8 is arranged inside an upper pressing belt platform 12, and an opening is arranged at the bottom of the upper pressing belt platform 12. The bottom of the cross-cutting knife pressing belt 8 penetrates through the bottom opening of the upper pressing belt platform 12. Moving pulleys 13 are arranged at the bottom of the legs of the frame body 1. The rotary disk knife pressing belt 5 is arranged inside a pressing belt frame 14, and the pressing belt frame 14 is supported and fixed above the frame body 1 through multiple adjusting threaded rods 15.
[0019] All parts of the frame body 1 of the present utility model are made of 304 stainless steel, and the support plate 11 is made of food-grade PE board, which is durable, clean and hygienic. The whole machine is designed with waterproof, easy to clean, hygienic and beautiful in appearance, convenient and fast to use. The touch control screen 10 and the electric control box 9 are prior arts. The touch control screen 10 is a 7-inch Inovance touch control screen, equipped with a servo controller, which is flexible to operate, power-saving, time-saving and labor-saving.
[0020] Working principle of the utility model: The working principle of the continuous trimming and slicing machine is to drive the belt drive by the motor drive. First, under the action of the sharp circular knife 4, the meat is trimmed into a regular shape according to the customized width, and then under the action of the cross-cutting knife blade 7, the product is cut into slices again. That is, the motor provides power to drive the circular knife 4 to rotate at high speed to perform bilateral trimming on the meat product. The trimmed surplus material is conveyed away through the surplus material conveyor belt 6. The trimmed product continues to be transversely sliced and cut by the customized cross-cutting knife blade 7 under the conveyance of the main conveyor belt 2. During the cutting process, due to the pressing action of the circular knife pressing belt 5 and the cross-cutting knife pressing belt 8, the meat will be pressed to ensure the accuracy of cutting. At the same time, the servo control device set on the touch control screen 10 and the electric control box 9 is used to adjust cutting parameters such as cutting speed, etc., to ensure that the circular knife pressing belt 5, the cross-cutting knife pressing belt 8 and the main conveyor belt 2 are synchronized in speed.
[0021] The above are only the schematic specific embodiments of the utility model and are not intended to limit the scope of the utility model. Any equivalent changes and modifications made by those skilled in the art without departing from the concept and principle of the utility model shall fall within the scope of protection of the utility model.
Claims
1. A continuous two-channel trimming and slicing machine, comprising a frame body (1) and a main conveyor belt (2) passing through the entire frame body (1), characterized in that: A plurality of spaced conveyor belts are provided on the main conveyor belt (2). A blanking conveyor belt (3) located inside the frame (1) is provided between the conveyor belts at the front end of the main conveyor belt (2). A plurality of disk knives (4) driven by a motor to rotate are provided between the blanking conveyor belt (3) and the main conveyor belt (2). Above the position of the disk knives (4), a disk knife pressing belt (5) driven by a motor to operate is provided. Moreover, the number of conveyor belt strips and the width of the disk knife pressing belt (5) are opposite to those of the main conveyor belt (2) and the blanking conveyor belt (3) below it. A surplus material conveyor belt (6) that outputs to one side is provided at the bottom of the frame (1) below the end of the blanking conveyor belt (3). Inside the frame (1) behind the surplus material conveyor belt (6), a horizontal cross-cutting knife blade (7) is provided. The cutting edge of the cross-cutting knife blade (7) faces the front end of the frame (1), and the cross-cutting knife blade (7) is located above the main conveyor belt (2). A horizontal cross-cutting knife pressing belt (8) is also fixed to the frame (1) above the cross-cutting knife blade (7). The main conveyor belt (2), the blanking conveyor belt (3), the disk knife pressing belt (5), the surplus material conveyor belt (6), and the cross-cutting knife pressing belt (8) are respectively driven to operate by their respective motors.
2. The continuous two-channel trimming and slicing machine according to claim 1, wherein: An electric control box (9) for controlling the operation of each motor is provided inside the bottom of the rear end of the frame (1). The touch control screen (10) of the electric control box (9) is located on one side of the frame (1).
3. A continuous two-channel trimming and slicing machine according to claim 1, characterized in that: A horizontal support plate (11) is provided inside the frame (1) behind the surplus material conveyor belt (6). The main conveyor belt (2) is located on the surface of the support plate (11).
4. A continuous two-channel trimming and slicing machine according to claim 1, characterized in that: The cross-cutting knife pressing belt (8) is provided inside the upper pressing belt platform (12), and an opening is provided at the bottom of the upper pressing belt platform (12). The bottom of the cross-cutting knife pressing belt (8) penetrates through the bottom opening of the upper pressing belt platform (12).
5. A continuous two-channel trimming and slicing machine according to claim 1, characterized in that: Moving pulleys (13) are provided at the bottoms of the legs of the frame (1).
6. The continuous two-channel trimming and slicing machine according to claim 1, wherein: The disk knife pressing belt (5) is provided inside the pressing belt frame (14), and the pressing belt frame (14) is supported and fixed above the frame (1) by a plurality of adjusting screw rods (15).