Agricultural compaction equipment for tea making

Abstract

The utility model relates to the technical field of tea making, in particular to agricultural compaction equipment for tea making, which comprises a base, a fixing rod is fixedly mounted on the surface of the base, a mold is fixedly mounted at the top of the fixing rod, through holes are uniformly formed in the surface of the mold, and a hydraulic cylinder is fixedly mounted on the surface of the base. And a fixing disc is fixedly mounted at the port of the output end of the hydraulic cylinder and is in sliding connection with the fixing rod. The mold is arranged, the through holes are formed in the mold, the supporting blocks are arranged in the through holes, tea leaves enter the through holes, the through holes are filled with the tea leaves, then compaction operation is carried out, the tea leaves in the through holes are vibrated through the vibration mechanism in the process that the tea leaves enter the through holes, and therefore cavities in the through holes are fully filled with the tea leaves; and gaps between the tea leaves are reduced, so that the manufactured tea cakes are approximately the same in size, operation and use are convenient, and redundant tea leaves and the manufactured tea cakes can be directly treated conveniently.

Description

Technical Field

[0001] The utility model relates to the technical field of tea production, in particular to a compaction device for tea production in agriculture. Background Technique

[0002] The tea compaction process includes multiple steps such as material selection, weighing and placement, pressing, drying, packaging, and storage. First, the tea-making master will select the tea suitable for pressing according to the quality and characteristics of the tea. These teas need to have a certain tenderness, moisture content, and fermentation degree. Then, according to the weight requirement of the tea cake, the selected tea is weighed and placed in the tea pressing mold. When placing, it is necessary to ensure that the tea is evenly distributed to avoid uneven thickness. Next, a special tea pressing machine is used to press the placed tea. This process requires controlling the pressure and time to ensure that the tea is evenly compacted to form a tight tea cake. After pressing, the tea cake needs to be dried. Usually, the natural drying method is adopted to let the tea cake gradually lose the excess moisture in a ventilated and dry environment. During the drying process, the tea-making master needs to regularly check the humidity and shape of the tea cake to ensure its stable quality. Finally, the dried tea cake is packaged to prevent moisture, insects, and peculiar smells. The packaging material generally uses cotton paper or bamboo leaves with good air permeability. When storing, the tea cake needs to be placed in a cool, ventilated, and dry environment to avoid direct sunlight and high temperature.

[0003] When compacting tea, generally, the tea is placed in the mold cavity, and then a pressing plate is used to extrude it. After a certain time, it is taken out, and then the made tea cake is taken out. When putting the tea into the mold cavity, it is necessary to strictly control the amount of tea first, so that the size and weight of the made tea cake are the same. In the prior art, the tea is first divided according to weight or portion, and then poured into the mold cavity. This operation method is cumbersome, reduces labor efficiency, and it is not easy to control the determination of the portion. Content of the Utility Model

[0004] The purpose of the utility model is to provide a compaction device for tea production in agriculture, which solves the problems that the portion of tea poured into the mold cavity in the prior art is not easy to control, the operation method is complex and cumbersome, and the labor efficiency is reduced.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0006] A compacting device for making tea used in agriculture, including a base. A fixing rod is fixedly installed on the surface of the base. A mold is fixedly installed at the top of the fixing rod. Through holes are evenly formed on the surface of the mold. A hydraulic cylinder is fixedly installed on the surface of the base. A fixing plate is fixedly installed at the output end port of the hydraulic cylinder. The fixing plate is slidably connected to the fixing rod. A supporting plate is arranged on the surface of the fixing plate. A supporting block adapted to the diameter of the through hole is arranged on the surface of the supporting plate. A vibrating mechanism for fixing tea leaves inside the through holes is arranged on the surface of the fixing plate. A connecting rod is fixedly installed on the surface of the mold. A cylinder is fixedly installed on the surface of the connecting rod. A pressing plate is fixedly installed at the output end port of the cylinder. Pressing blocks corresponding to the through holes one by one are fixedly installed on the surface of the pressing plate.

[0007] Preferably, the vibrating mechanism includes a first motor fixedly installed on the surface of the fixing plate. An eccentric wheel is fixedly installed at the output end port of the first motor. A supporting rod is fixedly installed on the surface of the fixing plate. The supporting rod is movably connected to the supporting plate.

[0008] Preferably, a connecting frame is fixedly installed on the surface of the mold. A circular groove adapted to the size of the mold is formed on the surface of the connecting frame. The surface of the connecting frame is flush with the surface of the mold. A scraping plate is slidably connected to the surface of the connecting frame. A driving mechanism for driving the scraping plate to slide is arranged on the surface of the mold.

[0009] Preferably, a conveyor belt is fixedly installed at the end of the connecting frame.

[0010] Preferably, an inclined discharge port is arranged at one end of the connecting frame away from the conveyor belt.

[0011] Preferably, the driving mechanism includes a second motor fixedly installed on the side wall of the connecting frame. A sliding groove is formed on the side wall of the connecting frame. The scraping plate is slidably connected to the sliding groove. A screw rod is rotatably connected inside the sliding groove. The output end port of the second motor is fixedly connected to the screw rod. The screw rod is threadedly connected to the scraping plate.

[0012] The utility model has at least the following beneficial effects:

[0013] By setting the mold, through holes are formed in the mold, and supporting blocks are arranged in the through holes. Tea leaves enter the through holes and fill the through holes. Then, a compacting operation is carried out. During the process of the tea leaves entering the through holes, a vibrating mechanism vibrates the tea leaves inside each through hole, so that the tea leaves fully fill the cavity inside the through holes, reducing the gaps between the tea leaves, making the volumes of the tea cakes produced roughly the same, facilitating operation and use, and facilitating the direct treatment of the excess tea leaves and the completed tea cakes. Description of the Drawings

[0014] To more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the drawings in the following description are some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0015] Figure 1 Structural schematic diagram of the present utility model;

[0016] Figure 2 Structural schematic diagram of the connection frame of the present utility model;

[0017] Figure 3 Structural schematic diagram of the mold of the present utility model;

[0018] Figure 4 Structural schematic diagram of the support block of the present utility model.

[0019] In the figure: 1, base; 2, fixed rod; 3, mold; 4, connecting rod; 5, hydraulic cylinder; 6, fixed disk; 7, first motor; 8, eccentric wheel; 9, support rod; 10, supporting plate; 11, support block; 12, through hole; 13, connection frame; 14, conveyor belt; 15, screw; 16, second motor; 17, scraper; 18, cylinder; 19, pressing plate; 20, pressing block. Detailed implementation manners

[0020] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. Generally, the components of the embodiments of the present utility model described and illustrated in the accompanying drawings here can be arranged and designed in various different configurations.

[0021] Therefore, the following detailed description of the embodiments of the present utility model provided in the drawings is not intended to limit the scope of the claimed present utility model, but merely represents the selected embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts fall within the scope of protection of the present utility model.

[0022] It should be noted that: similar reference numerals and letters denote similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings. In addition, the terms "first", "second", etc. are only used for distinguishing descriptions and cannot be understood as indicating or implying relative importance.

[0023] All the electrical components mentioned in this article are electrically connected to the external main controller and the 220V mains power supply, and the main controller can be a conventional known device such as a computer for control purposes.

[0024] In the description of the embodiments of the present invention, it should be noted that the orientation or positional relationship indicated by terms such as "inner", "outer", "upper", etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the product of the present invention is habitually placed during use. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.

[0025] Refer to Figures 1-4 , a compaction device for agricultural tea production, including a base 1. A fixed rod 2 is fixedly installed on the surface of the base 1. A mold 3 is fixedly installed at the top of the fixed rod 2. Through holes 12 are evenly formed on the surface of the mold 3. A hydraulic cylinder 5 is fixedly installed on the surface of the base 1. A fixed disk 6 is fixedly installed at the output end port of the hydraulic cylinder 5. The fixed disk 6 is slidably connected to the fixed rod 2. A supporting plate 10 is arranged on the surface of the fixed disk 6. A supporting block 11 adapted to the diameter of the through hole 12 is arranged on the surface of the supporting plate 10. A vibration mechanism for assisting the tea leaves to evenly fall into the through hole 12 is arranged on the surface of the fixed disk 6. A connecting rod 4 is fixedly installed on the surface of the mold 3. An air cylinder 18 is fixedly installed on the surface of the connecting rod 4. A pressing plate 19 is fixedly installed at the output end port of the air cylinder 18. Pressing blocks 20 corresponding to the through holes 12 one by one are fixedly installed on the surface of the pressing plate 19. During use, directly pour more tea leaves on the top of the mold 3. Use the connecting frame 13 to prevent the tea leaves from falling out. Then manually dial the tea leaves into the through holes 12 of the mold 3. At the same time, start the vibration mechanism. The vibration mechanism will cause the supporting block 11 to vibrate, so that the tea leaves inside the through hole 12 can be evenly and fully filled under vibration. Then start the air cylinder 18. The air cylinder 18 drives the pressing plate 19 to move downward. The pressing plate 19 drives the pressing blocks 20 to move downward. The pressing blocks 20 enter the through hole 12 to squeeze the tea leaves, so that the tea leaves are squeezed tightly into a round cake shape. Then the air cylinder 18 drives the pressing plate 19 and the pressing blocks 20 to move upward. Start the hydraulic cylinder 5. The hydraulic cylinder 5 drives the fixed disk 6 to move upward. The fixed disk 6 drives the supporting plate 10 to move upward. The supporting plate 10 drives the supporting block 11 to move upward, so that the supporting block 11 drives the tea cake to move upward to expose the mold 3, which is convenient for the next treatment of the tea cake and is convenient for actual use.

[0026] Further, the vibration mechanism includes a first motor 7 fixedly installed on the surface of the fixed disk 6. The output end of the first motor 7 is fixedly installed with an eccentric wheel 8. A support rod 9 is fixedly installed on the surface of the fixed disk 6. The support rod 9 is movably connected to the support plate 10. When the vibration mechanism is in use, the first motor 7 is started. The first motor 7 drives the eccentric wheel 8 to rotate, so that the support plate 10 reciprocates up and down. The support plate 10 drives the support block 11 to vibrate up and down inside the through hole 12, so that the tea leaves can fall into the through hole 12 more evenly, making the amount of tea leaves entering the through hole 12 basically the same, facilitating the compaction of the tea leaves and making the weight of the tea cakes produced basically the same. By setting the support rod 9, it is convenient to support the support plate 10 and at the same time provides space for the eccentric wheel 8 to rotate.

[0027] Further, a connection frame 13 is fixedly installed on the surface of the mold 3. A circular groove adapted to the size of the mold 3 is provided on the surface of the connection frame 13. The surface of the connection frame 13 is flush with the surface of the mold 3. A scraper 17 is slidably connected to the surface of the connection frame 13. A driving mechanism for driving the scraper 17 to slide is provided on the surface of the mold 3. When the through hole 12 is filled with tea leaves, there will be excess tea leaves on the surface of the mold 3. Under the action of the connection frame 13, the tea leaves will not fall outside, and the driving mechanism can be used to drive the scraper 17 to slide to scrape off the excess tea leaves for centralized collection. At the same time, the movement of the scraper 17 can also be used to push the ejected tea cake out.

[0028] Further, a conveyor belt 14 is fixedly installed at the end of the connection frame 13. By setting the conveyor belt 14, it is convenient for the tea cake to be pushed by the scraper 17 onto the conveyor belt 14 for conveying.

[0029] Further, an inclined discharge port is provided at one end of the connection frame 13 away from the conveyor belt 14. By setting the inclined discharge port, it is convenient to scrape off the excess tea leaves and collect them centrally through the discharge port.

[0030] Further, the driving mechanism includes a second motor 16 fixedly installed on the side wall of the connection frame 13. A chute is provided on the side wall of the connection frame 13. The scraper 17 is slidably connected to the chute. A screw 15 is rotatably connected inside the chute. The output end of the second motor 16 is fixedly connected to the screw 15. The screw 15 is threadedly connected to the scraper 17. When the driving mechanism is in use, the second motor 16 is started. The second motor 16 drives the screw 15 to rotate. The rotation of the screw 15 drives the scraper 17 to move left and right in the horizontal direction, so that the scraper 17 can scrape the tea leaves and tea cakes on the surface of the mold 3 onto the discharge port and the conveyor belt 14 respectively, facilitating actual use.

[0031] In summary, when in use, directly pour more tea leaves on the top of the mold 3. The connecting frame 13 is used to prevent the tea leaves from falling out. Then manually dial the tea leaves into the through hole 12 of the mold 3. At the same time, start the vibration mechanism. The vibration mechanism will cause the supporting block 11 to vibrate, so that the tea leaves inside the through hole 12 can be evenly and fully filled under vibration. Then start the cylinder 18. The cylinder 18 drives the pressing plate 19 to move downward. The pressing plate 19 drives the pressing block 20 to move downward. The pressing block 20 enters the through hole 12 to squeeze the tea leaves, so that the tea leaves are squeezed tightly into a round cake shape. Then the cylinder 18 drives the pressing plate 19 and the pressing block 20 to move upward. Start the hydraulic cylinder 5. The hydraulic cylinder 5 drives the fixed disk 6 to move upward. The fixed disk 6 drives the supporting plate 10 to move upward. The supporting plate 10 drives the supporting block 11 to move upward, so that the supporting block 11 drives the tea cake to move upward to expose the mold 3, which is convenient for further processing of the tea cake and convenient for actual use. When the vibration mechanism is in use, start the first motor 7. The first motor 7 drives the eccentric wheel 8 to rotate, so that the supporting plate 10 moves up and down reciprocally. The supporting plate 10 drives the supporting block 11 to vibrate up and down inside the through hole 12, so that the tea leaves can fall more evenly inside the through hole 12, and the amount of tea leaves entering the through hole 12 is basically the same, which is convenient for compacting the tea leaves and making the weight of the tea cake basically the same after production. By setting the support rod 9, it is convenient to support the supporting plate 10 and at the same time provides space for the eccentric wheel 8 to rotate. When the through hole 12 is filled with tea leaves, there will be extra tea leaves on the surface of the mold 3. Under the action of the connecting frame 13, the tea leaves will not fall outside, and the driving mechanism can be used to drive the scraping plate 17 to slide to scrape off the extra tea leaves for centralized collection. At the same time, the movement of the scraping plate 17 can also be used to push the ejected tea cake out. By setting the conveyor belt 14, it is convenient for the tea cake to be pushed by the scraping plate 17 onto the conveyor belt 14 for conveying. By setting an inclined discharge port, it is convenient to scrape off the extra tea leaves and collect them centrally through the discharge port. When the driving mechanism is in use, start the second motor 16. The second motor 16 drives the screw 15 to rotate. The rotation of the screw 15 drives the scraping plate 17 to move left and right in the horizontal direction, so that the scraping plate 17 can scrape the tea leaves and the tea cake on the surface of the mold 3 onto the discharge port and the conveyor belt 14 respectively, which is convenient for actual use.

[0032] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification is only the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection required by the present invention is defined by the appended claims and their equivalents.

Claims

1. A compaction device for making tea used in agriculture, characterized in that, It includes a base (1), a fixing rod (2) is fixedly installed on the surface of the base (1), a mold (3) is fixedly installed on the top of the fixing rod (2), through holes (12) are evenly formed on the surface of the mold (3), a hydraulic cylinder (5) is fixedly installed on the surface of the base (1), a fixing disk (6) is fixedly installed at the output end port of the hydraulic cylinder (5), the fixing disk (6) is slidably connected with the fixing rod (2), a supporting plate (10) is arranged on the surface of the fixing disk (6), a supporting block (11) adapted to the diameter of the through hole (12) is arranged on the surface of the supporting plate (10), a vibration mechanism for assisting the tea leaves to evenly fall into the through hole (12) is arranged on the surface of the fixing disk (6), a connecting rod (4) is fixedly installed on the surface of the mold (3), a cylinder (18) is fixedly installed on the surface of the connecting rod (4), a pressing plate (19) is fixedly installed at the output end port of the cylinder (18), and pressing blocks (20) corresponding to the through holes (12) one by one are fixedly installed on the surface of the pressing plate (19).

2. The compacting device for tea production in agriculture according to claim 1, characterized in that, The vibration mechanism includes a first motor (7), the first motor (7) is fixedly installed on the surface of the fixing disk (6), an eccentric wheel (8) is fixedly installed at the output end port of the first motor (7), a supporting rod (9) is fixedly installed on the surface of the fixing disk (6), and the supporting rod (9) is movably connected with the supporting plate (10).

3. The compacting device for tea production in agriculture according to claim 1, wherein A connecting frame (13) is fixedly installed on the surface of the mold (3), a circular groove adapted to the size of the mold (3) is formed on the surface of the connecting frame (13), the surface of the connecting frame (13) is flush with the surface of the mold (3), a scraping plate (17) is slidably connected to the surface of the connecting frame (13), and a driving mechanism for driving the scraping plate (17) to slide is arranged on the surface of the mold (3).

4. An agricultural tea-making compaction device according to claim 3, characterized in that, A conveyor belt (14) is fixedly installed at the end of the connecting frame (13).

5. An agricultural tea-making compaction device according to claim 4, characterized in that, An inclined discharge port is arranged at one end of the connecting frame (13) away from the conveyor belt (14).

6. An agricultural tea-making compaction device according to claim 3, characterized in that, The driving mechanism includes a second motor (16), the second motor (16) is fixedly installed on the side wall of the connecting frame (13), a chute is formed on the side wall of the connecting frame (13), the scraping plate (17) is slidably connected with the chute, a screw rod (15) is rotatably connected inside the chute, the output end port of the second motor (16) is fixedly connected with the screw rod (15), and the screw rod (15) is threadedly connected with the scraping plate (17).

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