Spraying device for producing sustained and controlled release fertilizer

By designing a spray device with detachable spray head, the problem of sprinkler heads being easily blocked in the production of slow-release fertilizers is solved, uniform spraying and convenient cleaning are achieved, and production efficiency is improved.

CN223055853UActive Publication Date: 2025-07-04SICHUAN BESTLUCK CHEM
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Patent Information

Application Number
CN202422045811.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-22
Publication Date
2025-07-04
Estimated Expiration
2034-08-22

AI Technical Summary

Technical Problem

The existing spray devices used to produce slow-release fertilizers are prone to blockage on the spray head, resulting in inconvenience in cleaning and affecting spray uniformity.

Method used

A spray device including a liquid storage tank, a spray tube and a power source is designed. The spray tube is composed of multiple sub-tubes. The nozzle can be detached and connected, and can be detached and cleaned after spraying solvent. The power source uses a booster pump to protect the nozzle, and the nozzle is distributed in the length direction of the stirring tank.

Benefits of technology

It realizes uniform spraying of solvents, and facilitates nozzle cleaning, avoids nozzle clogging and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a spraying device for producing a sustained and controlled release fertilizer. The spraying device aims to solve the technical problem that a nozzle of an existing spraying device for producing the sustained and controlled release fertilizer is inconvenient to clean. According to the technical scheme, the spraying device for producing the sustained and controlled release fertilizer comprises a liquid storage tank, a spraying pipe detachably connected with the liquid storage tank, and a power source for driving a solvent to flow from the liquid storage tank to the spraying pipe, wherein the liquid storage tank is provided with a feeding hole and is matched with a feeding valve; the spray pipe comprises a plurality of sub-pipes which are connected in sequence; one end of each sub-pipe is provided with an internal thread, the other end of each sub-pipe is provided with an external thread matched with the internal thread, and the adjacent sub-pipes are in threaded connection; a plug is arranged at one end, far away from the liquid storage tank, of the spraying pipe; and the sub-pipe is provided with a spray head. According to the utility model, a solvent in which a coating material is dissolved can be uniformly sprayed into the stirring tank, and the spray head is convenient to clean.
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Description

Technical Field

[0001] The utility model relates to the technical field of slow and controlled release fertilizer production and processing, and particularly relates to a spraying device for producing slow and controlled release fertilizers. Background Art

[0002] One of the common production and processing methods of slow and controlled release fertilizers is to coat a semi-permeable or poorly soluble coating on the surface of water-soluble fertilizer particles, so that the coated water-soluble fertilizer particles have the characteristic of slowly releasing nutrients.

[0003] In order to enable the coating material to be evenly coated on the surface of the fertilizer particles, the coating material is usually dissolved in a solvent; then, while stirring the fertilizer particles, the solvent dissolved with the coating material is sprayed. While stirring, the fertilizer particles are heated to dry the solvent, and the coating material can be left on the surface of the fertilizer particles.

[0004] During actual production, slow and controlled release fertilizers are often produced in batches at regular intervals; the nozzle for spraying the solvent is prone to clogging due to the drying of the residual coating material after the solvent volatilizes or evaporates; the fertilizer particles are usually put into a horizontally placed stirring tank for stirring, and the volume of the stirring tank is relatively large, making it very inconvenient to clean the nozzle in the stirring tank. Summary of the Invention

[0005] The purpose of the utility model is to provide a spraying device for producing slow and controlled release fertilizers, which can evenly spray the solvent dissolved with the coating material into the stirring tank and is convenient for cleaning the nozzle.

[0006] To achieve the above purpose, the technical solution adopted by the utility model is:

[0007] A spraying device for producing slow and controlled release fertilizers includes: a liquid storage tank, a spraying pipe detachably connected to the liquid storage tank, and a power source for driving the solvent to flow from the liquid storage tank to the spraying pipe; wherein, the liquid storage tank is provided with a feed port and is adapted to a feed valve; the spraying pipe includes: a plurality of sub-pipes connected in sequence; one end of the sub-pipe is provided with an internal thread, and the other end is provided with a matching external thread, and adjacent sub-pipes are threadedly connected; a plug is provided at the end of the spraying pipe far from the liquid storage tank; and a nozzle is installed on the sub-pipe.

[0008] Optionally, the power source adopts a booster pump; the upper part inside the liquid storage tank is communicated with the power source, and the lower part inside the liquid storage tank is communicated with the spraying pipe.

[0009] Optionally, the top of the liquid storage tank is provided with a first interface for communicating with the power source; the top of the liquid storage tank is provided with a second interface for communicating with the spraying pipe; and the second interface is provided with an extension section extending to the lower part of the liquid storage tank.

[0010] Optionally, it further includes an air supply pipeline; the inlet of the air supply pipeline is communicated with a power source; the air supply pipeline is provided with a plurality of outlets with external threads and is adapted to an air supply valve.

[0011] Optionally, the first interface is provided with external threads and is communicated with the outlet of the air supply pipeline through a first connecting pipe.

[0012] Optionally, the second interface is provided with external threads and is communicated with the liquid supply pipe through a second connecting pipe; the liquid supply pipe is provided with a liquid supply valve and is communicated with a spray pipe.

[0013] Optionally, it further includes a bracket; the bracket includes: a base, a support table, a vertical rod connecting the base and the support table, and a pressing member for pressing the liquid supply pipe against the support table; the pressing member is detachably connected to the support table.

[0014] Optionally, one end of the pressing member is hinged to the support table and the other end is connected to the support table through a bolt.

[0015] Optionally, a hopper is installed at the feeding port of the liquid storage tank, and a filter screen is arranged in the hopper.

[0016] Optionally, the sub-pipe is provided with a plurality of threaded joints along its length direction for detachably connecting with the nozzle.

[0017] The working principle of the present utility model is as follows: This spraying device is usually used in cooperation with a horizontally placed stirring tank, and the spray pipe extends into the stirring tank along the length direction of the stirring tank. When the stirring tank tumbles the fertilizer particles, the power source sends the solvent dissolved with the coating material in the liquid storage tank to the spray pipe; a plurality of nozzles distributed along the length direction of the spray pipe can spray the solvent dissolved with the coating material in each area along the length direction of the stirring tank. When the spraying device finishes working, the spray pipe is removed and pulled out from the stirring tank; for each section pulled out, the outermost sub-pipe is screwed and removed; in this way, each sub-pipe can be taken out and washed. After the washing is completed, the spray pipe is sent into the stirring tank again; for each section sent in, a section of sub-pipe is connected to the outer end; finally, the outer end of the spray pipe is connected to the liquid storage tank.

[0018] It can be seen from this that the beneficial effects of the present utility model are: It can evenly spray the solvent dissolved with the coating material into the stirring tank and is convenient for cleaning the nozzles. Description of the Drawings

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0020] Figure 1It is a schematic structural diagram of the present utility model;

[0021] Figure 2 It is an assembly schematic diagram of the liquid storage tank and the spray pipe;

[0022] Figure 3 It is a top view of the liquid storage tank;

[0023] Figure 4 It is Figure 3 A - A cross - sectional view in

[0024] Reference numerals: 1. Liquid storage tank; 2. Spray pipe; 3. Feed valve; 4. Sub - pipe; 5. Plug; 6. Nozzle; 7. First interface; 8. Second interface; 9. Extension section; 10. Gas supply pipeline; 11. Gas supply valve; 12. First connecting pipe; 13. Second connecting pipe; 14. Liquid delivery pipe; 15. Liquid delivery valve; 16. Bracket; 17. Hopper; 18. Filter screen. Specific embodiments

[0025] In the following text, only some exemplary embodiments are simply described. As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the present utility model. Therefore, the drawings and the description are considered to be exemplary in nature rather than restrictive.

[0026] In the description of the present utility model, it should be understood that the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, "a plurality" means two or more unless otherwise specifically defined.

[0027] In the present utility model, unless otherwise clearly specified and defined, terms such as "installed", "connected", "connected to", "fixed" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0028] The following disclosure provides many different embodiments or examples for implementing different structures of the present utility model. To simplify the disclosure of the present utility model, the components and settings of specific examples are described below. Of course, they are only examples and are not intended to limit the present utility model.

[0029] The following is combined with the attachedFigure 1 ~Appendix Figure 4 A detailed description of the embodiments of the present utility model will be given.

[0030] An embodiment of the present utility model provides a spraying device for producing sustained-release fertilizers. The spraying device includes: a liquid storage tank 1, a spray pipe 2 detachably connected to the liquid storage tank 1, and a power source for driving the solvent to flow from the liquid storage tank 1 to the spray pipe 2. It should be understood that, according to the requirements of the actual situation, sometimes multiple liquid storage tanks 1 can be provided and multiple spray pipes 2 can be correspondingly adapted. The liquid storage tank 1 is provided with a feed inlet and is adapted to a feed valve 3. It should be understood that by opening the feed valve 3, the solvent dissolved with the coating material can be supplemented into the liquid storage tank 1. The spray pipe 2 includes: a plurality of sub-pipes 4 connected in sequence. One end of the sub-pipe 4 is provided with an internal thread and the other end is provided with a correspondingly adapted external thread, and adjacent sub-pipes 4 are threadedly connected. One end of the spray pipe 2 away from the liquid storage tank 1 is provided with a plug 5. It should be understood that an internal thread or an external thread can be correspondingly provided on the plug 5 to be threadedly connected to the end of the spray pipe 2. The sub-pipe 4 is provided with a nozzle 6.

[0031] The following describes the specific implementation manner of the present utility model: This spraying device is usually used in cooperation with a horizontal stirring tank, and the spray pipe 2 extends into the stirring tank along the length direction of the stirring tank. When the stirring tank tumbles the fertilizer particles, the power source is used to send the solvent dissolved with the coating material in the liquid storage tank 1 to the spray pipe 2; a plurality of nozzles 6 distributed along the length direction of the spray pipe 2 can spray the solvent dissolved with the coating material in each area in the length direction of the stirring tank. After the spraying device finishes working, the spray pipe 2 is removed and withdrawn from the stirring tank; for each section withdrawn, the outermost sub-pipe 4 is screwed and removed; in this way, each sub-pipe 4 can be taken out and washed. After the washing is completed, the spray pipe 2 is sent into the stirring tank again; for each section sent in, a section of sub-pipe 4 is connected to the outer end; finally, the outer end of the spray pipe 2 is connected to the liquid storage tank 1. The present utility model can evenly spray the solvent dissolved with the coating material into the stirring tank and is convenient for cleaning the nozzles 6.

[0032] Furthermore, the power source adopts a booster pump; the upper part in the liquid storage tank 1 is communicated with the power source, and the lower part in the liquid storage tank 1 is communicated with the spray pipe 2. It should be understood that by making the booster pump pump gas into the upper part of the liquid storage tank 1, the solvent in the liquid storage tank 1 can be driven to flow from the lower part to the spray pipe 2. Compared with the conventional method of directly using a transfer pump to transport the fluid; the advantage of doing so in this application is that the solvent does not pass through the booster pump, which can protect the booster pump and avoid blockage of the booster pump during idle time, thereby ensuring that the booster pump can work stably and reliably.

[0033] Further, a first interface 7 is provided at the top of the liquid storage tank 1 for communicating with a power source; a second interface 8 is provided at the top of the liquid storage tank 1 for communicating with the spray pipe 2; the second interface 8 is provided with an extension section 9 extending to the lower part of the liquid storage tank 1. It should be understood that setting the first interface 7 and the second interface 8 at the top of the liquid storage tank 1 facilitates the connection operation by the staff; the second interface 8 is provided with an extension section 9 extending to the lower part of the liquid storage tank 1, which can ensure that the spray pipe 2 communicates with the lower part inside the liquid storage tank 1.

[0034] Further, an air supply pipe network 10 is further included; the inlet of the air supply pipe network 10 is communicated with a power source; the air supply pipe network 10 is provided with a plurality of outlets with external threads and is adapted to an air supply valve 11. It should be understood that the air supply pipe network 10 is provided with a plurality of outlets, which can not only be used to connect a plurality of liquid storage tanks 1, but also be used to connect other equipment that needs air supply.

[0035] Further, the first interface 7 is provided with external threads and is communicated with the outlet of the air supply pipe network 10 through a first connecting pipe 12. It should be understood that the first connecting pipe 12 can be a common commercially available connecting hose, the main body part of which can be bent, and the two ends are respectively sleeved with rotatable internal thread joints, and sealing rings are provided inside the joints.

[0036] Further, the second interface 8 is provided with external threads and is communicated with a liquid delivery pipe 14 through a second connecting pipe 13; the liquid delivery pipe 14 is provided with a liquid delivery valve 15 and is communicated with the spray pipe 2. It should be understood that the second connecting pipe 13 can be a common commercially available connecting hose, the main body part of which can be bent, and the two ends are respectively sleeved with rotatable internal thread joints, and sealing rings are provided inside the joints. The two ends of the liquid delivery pipe 14 are respectively threadedly connected with the connecting pipe and the spray pipe 2.

[0037] Further, a bracket 16 is further included; the bracket 16 includes: a base, a support table, a vertical rod connecting the base and the support table, and a pressing member for pressing the liquid delivery pipe 14 on the support table; the pressing member is detachably connected to the support table. It should be understood that the base can be fixed to the ground or a base through bolts to more stably support the liquid delivery pipe 14 and the spray pipe 2. The vertical rod can be set as a hollow rod.

[0038] Further, one end of the pressing member is hinged to the support table and the other end is connected to the support table through a bolt.

[0039] Further, a hopper 17 is installed at the feed inlet of the liquid storage tank 1, and a filter screen 18 is provided inside the hopper 17. It should be understood that setting the hopper 17 at the feed inlet makes it more convenient to supplement the solvent dissolved with the coating material into the liquid storage tank 1.

[0040] Further, a plurality of threaded joints are provided along the length direction of the sub-pipe 4 for detachably connecting with the nozzle 6.

[0041] Although the specific embodiments of the present utility model have been described above, those skilled in the art should understand that, without departing from the principle and essence of the present utility model, various changes or modifications can be made to these embodiments, but such changes and modifications all fall within the protection scope of the present utility model.

Claims

1. A spraying device for producing sustained-release fertilizers, characterized in that, Comprising: A liquid storage tank (1); and A spray pipe (2) detachably connected to the liquid storage tank (1); and A power source for driving the solvent to flow from the liquid storage tank (1) to the spray pipe (2); Wherein, The liquid storage tank (1) is provided with a feed inlet and is adapted to a feed valve (3); The spray pipe (2) includes: a plurality of sub-pipes (4) connected in sequence; One end of the sub-pipe (4) is provided with an internal thread and the other end is provided with a matching external thread, and adjacent sub-pipes (4) are threadedly connected; One end of the spray pipe (2) away from the liquid storage tank (1) is provided with a plug (5); The sub-pipe (4) is equipped with a spray head (6).

2. The spray device for producing sustained-release and controlled-release fertilizers according to claim 1, characterized in that: The power source adopts a booster pump; the upper part inside the liquid storage tank (1) is communicated with the power source, and the lower part inside the liquid storage tank (1) is communicated with the spray pipe (2).

3. The spray device for producing sustained-release and controlled-release fertilizers according to claim 2, characterized in that: The top of the liquid storage tank (1) is provided with a first interface (7) to communicate with the power source; The top of the liquid storage tank (1) is provided with a second interface (8) to communicate with the spray pipe (2); the second interface (8) is provided with an extension section (9) extending to the lower part of the liquid storage tank (1).

4. The spray device for producing sustained-release and controlled-release fertilizers according to claim 3, characterized in that: It further includes an air supply pipe network (10); the inlet of the air supply pipe network (10) is communicated with the power source; the air supply pipe network (10) is provided with a plurality of outlets with external threads and is adapted to an air supply valve (11).

5. The spray device for producing sustained-release and controlled-release fertilizers according to claim 4, characterized in that: The first interface (7) is provided with an external thread and is communicated with the outlet of the air supply pipe network (10) through a first connecting pipe (12).

6. The spray device for producing sustained-release and controlled-release fertilizers according to any one of claims 3 to 5, characterized in that: The second interface (8) is provided with an external thread and is communicated with a liquid supply pipe (14) through a second connecting pipe (13); the liquid supply pipe (14) is provided with a liquid supply valve (15) and is communicated with the spray pipe (2).

7. The spray device for producing sustained-release and controlled-release fertilizers according to claim 6, characterized in that: It further includes a bracket (16); The bracket (16) includes: a base, a support table, a vertical rod connecting the base and the support table, and a pressing member for pressing the liquid supply pipe (14) on the support table; The pressing member is detachably connected to the support table.

8. The spray device for producing sustained-release and controlled-release fertilizers according to claim 7, characterized in that: One end of the pressing member is hinged to the support table and the other end is connected to the support table through a bolt.

9. The spray device for producing sustained-release and controlled-release fertilizers according to any one of claims 1 to 5, characterized in that: The liquid storage tank (1) is provided with a hopper (17) at the feed inlet, and a filter screen (18) is provided inside the hopper (17).

10. The spray device for producing sustained-release and controlled-release fertilizers according to any one of claims 1 to 5, characterized in that: The sub-pipe (4) is provided with a plurality of threaded joints along its length for detachably connecting with the spray head (6).