Forming die based on bucket-shaped bolt machining
By designing a forming mold with sliding support seats and scraper plates, the problem of slag material being difficult to discharge during bolt stamping and forming is solved, the rapid cleaning of slag material is achieved, and the molding quality of bolts and the suitability of molds is improved.
Patent Information
- Application Number
- CN202422127410.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-08-30
AI Technical Summary
During the bolt stamping process of existing molds, it is difficult to effectively discharge the slag material, which affects product quality.
A molding mold including a workbench, an oil cylinder and a sliding support seat is designed. The support seat is arranged concentrically directly below the cylindrical cavity after being in place to form a complete molding cavity. After the support seat is removed, the slag material can be quickly discharged, and the slag material is cleaned by the cooperation of the slag scraper and the sealing body.
It ensures the molding effect and quality of the bolts, improves the application scope of the mold, and has the design stability and operation convenience of the support seat.
Smart Images

Figure CN223056640U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of fastener processing, and particularly relates to a forming die for the processing of bucket-shaped bolts. Background Technique
[0002] For the processing of the bolt head part, it is formed by the method of stamping after heating. Since the raw material of the bolt is a cylindrical material, the existing forming die has a cylindrical forming cavity, and a flaring part for forming the bolt head is arranged at the top of the forming cavity, and a plugging structure for supporting the bolt structure is arranged at the bottom of the forming cavity.
[0003] When the bolt raw material is in a red-hot state during stamping, slag may fall during stamping and may accumulate in the forming cavity. In the existing forming die, it is not conducive to the discharge of slag, which may affect the subsequent forming effect and thus the product quality.
[0004] Therefore, designing a forming die that is conducive to slag discharge and cleaning is a problem that needs to be solved by the workers in this field. Content of the Utility Model
[0005] The purpose of the utility model is to provide a forming die for the processing of bucket-shaped bolts. By designing a new die structure and arranging a slidable support seat, after the support seat is in place, the cushion seat is concentrically arranged directly below the cylindrical cavity, and a complete forming cavity can be formed for the stable stamping forming of the bolt. After the support seat is removed, the slag inside the forming cavity can be quickly discharged, ensuring the forming effect and quality of the bolt.
[0006] To solve the above technical problems, the utility model is realized through the following technical solutions:
[0007] The utility model is a forming die for the processing of bucket-shaped bolts, including a workbench, an oil cylinder and a support seat. A forming die base is fixed on the top of the workbench;
[0008] A forming cavity is arranged at the center of the forming die base. The forming cavity includes a cylindrical cavity and a conical bucket cavity. A lower opening is arranged at the center of the bottom of the forming die base;
[0009] An upper opening connected to the forming cavity is arranged at the rear side of the forming die base. The upper opening occupies half of the cylindrical cavity, and the upper opening is communicated with the lower opening;
[0010] The thickness of the support seat is the same as the height of the lower opening. The support seat is slidably arranged on the upper surface of the workbench. A sealing plate body is fixed on the top of the support seat. A semi-circular arc-shaped groove is arranged inside the sealing plate body, and a cylindrical cushion seat is fixed inside the arc-shaped groove;
[0011] On both sides of the top of the support base, side plates are fixed. At both ends between the two side plates, a front end plate and a rear end plate are respectively fixed. The oil cylinder is fixed on the top of the workbench and is connected to the rear side of the support base.
[0012] When the oil cylinder extends, the rear end plate fits against the rear side surface of the forming die base. The sealing plate body slides into the upper opening. The arc-shaped groove is concentric with the cylindrical cavity, and the cushion base is concentrically arranged directly below the cylindrical cavity.
[0013] Furthermore, a slag scraping plate is fixed on the front side surface of the support base. The slag scraping plate is an arc-shaped plate and its bottom edge slides along the upper surface of the workbench.
[0014] Furthermore, a mounting seat is fixed at the bottom of the sealing plate body. The mounting seat is fixed to the top of the support base through fasteners, and the bottom surface of the cushion base fits against the top surface of the mounting seat.
[0015] Furthermore, a preset opening is provided on the sealing plate body. A fastening bolt is provided on the circumferential side surface of the cushion base. The cushion base is fixed to the sealing plate body through the fastening bolt and the preset opening.
[0016] Furthermore, when the oil cylinder contracts, the front end plate fits against the front side surface of the forming die base. The support base moves away from the forming die base, and directly below the cylindrical cavity is the workbench.
[0017] Furthermore, the height of the sealing plate body is the same as the height of the upper opening, and the height of the cushion base is less than the height of the sealing plate body.
[0018] The utility model has the following beneficial effects:
[0019] 1. By designing a novel die structure and arranging a slidable support base, after the support base is in place, the cushion base is concentrically arranged directly below the cylindrical cavity, which can form a complete forming cavity for the stable stamping forming of bolts. After the support base is removed, the slag inside the forming cavity can be quickly discharged, ensuring the forming effect and quality of the bolts.
[0020] 2. The support base designed in the utility model has a horizontal sliding movement track. The upper surface and the lower surface of the support base respectively fit against the forming die base and the workbench, which can ensure the support ability and position stability of the support base, and the impact force will not impact the oil cylinder, ensuring the forming effect.
[0021] 3. Through the design of a detachable cushion base and mounting seat, the cushion base can be quickly replaced according to bolts with different length requirements. Moreover, the sealing plate body and the cushion base can be removed from the forming die through the upper opening, providing a large operating space, facilitating the operation of the staff, and greatly improving the applicable range of the die.
[0022] Of course, it is not necessary for any product implementing the present utility model to achieve all the above-mentioned advantages simultaneously. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required for describing the embodiments. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0024] Figure 1 is a schematic structural diagram of a forming die based on the processing of bucket-shaped bolts of the present utility model;
[0025] Figure 2 is a schematic structural diagram when the oil cylinder of the present utility model extends;
[0026] Figure 3 is a schematic structural diagram when the oil cylinder of the present utility model contracts;
[0027] Figure 4 is a schematic structural diagram of a support seat, a cylinder and a slag scraping plate;
[0028] Figure 5 is a schematic structural diagram of a forming die base;
[0029] In the drawings, the list of components represented by each reference numeral is as follows:
[0030] 1 - Workbench, 2 - Forming die base, 3 - Oil cylinder, 4 - Support seat, 5 - Slag scraping plate, 201 - Forming cavity, 202 - Cylindrical cavity, 203 - Conical bucket cavity, 204 - Lower opening, 205 - Upper opening, 401 - Sealing plate body, 402 - Arc groove, 403 - Pad seat, 404 - Side edge, 405 - Front end plate, 406 - Rear end plate, 407 - Mounting seat, 408 - Fastening bolt. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0031] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of them. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model.
[0032] Please refer to Figures 1-5 As shown, the present utility model is a forming die based on the processing of bucket-shaped bolts, including a workbench 1, an oil cylinder 3 and a support seat 4. The forming die base 2 is fixed on the top of the workbench 1;
[0033] At the center of the forming die base 2, there is a forming cavity 201. The forming cavity 201 includes a cylindrical cavity 202 and a conical hopper cavity 203. At the center of the bottom of the forming die base 2, there is a lower opening 204;
[0034] On the rear side of the forming die base 2, there is an upper opening 205 connected to the forming cavity 201. The upper opening 205 occupies half of the cylindrical cavity 202, and the upper opening 205 communicates with the lower opening 204;
[0035] The thickness of the support base 4 is the same as the height of the lower opening 204. The support base 4 is slidably arranged on the upper surface of the workbench 1. At the top of the support base 4, there is a sealing plate body 401 fixed. Inside the sealing plate body 401, there is an arc-shaped groove 402 with a semi-circular structure. Inside the arc-shaped groove 402, there is a cylindrical cushion base 403 fixed;
[0036] On both sides of the top of the support base 4, there are side edges 404 fixed. At both ends between the two side edges 404, there are a front end plate 405 and a rear end plate 406 fixed respectively. The oil cylinder 3 is fixed on the top of the workbench 1 and is connected to the rear side of the support base 4;
[0037] When the oil cylinder 3 extends, the rear end plate 406 fits against the rear side surface of the forming die base 2, the sealing plate body 401 slides into the upper opening 205, the arc-shaped groove 402 is concentric with the cylindrical cavity 202, and the cushion base 403 is concentrically arranged directly below the cylindrical cavity 202.
[0038] Among them, as Figures 2-4 shown, on the front side surface of the support base 4, there is a slag scraping plate 5 fixed. The slag scraping plate 5 is an arc-shaped plate and its bottom edge slides along the upper surface of the workbench 1.
[0039] Among them, as Figures 2-4 shown, at the bottom of the sealing plate body 401, there is a mounting seat 407 fixed. The mounting seat 407 is fixed to the top of the support base 4 through fasteners, and the bottom surface of the cushion base 403 fits against the top surface of the mounting seat 407.
[0040] Among them, as Figures 2-4 shown, on the sealing plate body 401, there is a preset opening. On the circumferential side surface of the cushion base 403, there is a fastening bolt 408. The cushion base 403 is fixed to the sealing plate body 401 through the fastening bolt 408 and the preset opening.
[0041] Among them, as Figure 3 shown, when the oil cylinder 3 contracts, the front end plate 405 fits against the front side surface of the forming die base 2, the support base 4 moves away from the forming die base 2, and directly below the cylindrical cavity 202 is the workbench 1.
[0042] Among them, as Figures 1-3 shown, the height of the sealing plate body 401 is the same as the height of the upper opening 205, and the height of the cushion base 403 is less than the height of the sealing plate body 401.
[0043] In the description of this specification, the descriptions referring to terms such as "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples.
[0044] The preferred embodiments of the present utility model disclosed above are only used to help explain the present utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the present utility model to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. These embodiments are selected and specifically described in this specification in order to better explain the principle and practical application of the present utility model, so that those skilled in the art can well understand and utilize the present utility model. The present utility model is only limited by the claims and their full scope and equivalents.
Claims
1. A forming die based on the processing of bucket-shaped bolts, comprising a workbench (1), wherein a forming die base (2) is fixed on the top of the workbench (1), and it is characterized in that: It also includes an oil cylinder (3) and a support base (4); A forming cavity (201) is provided at the center of the forming die base (2). The forming cavity (201) includes a cylindrical cavity (202) and a conical hopper cavity (203). A lower opening (204) is provided at the center of the bottom of the forming die base (2); An upper opening (205) connected to the forming cavity (201) is provided at the rear side of the forming die base (2). The upper opening (205) occupies half of the cylindrical cavity (202), and the upper opening (205) communicates with the lower opening (204); The thickness of the support base (4) is the same as the height of the lower opening (204). The support base (4) is slidably arranged on the upper surface of the workbench (1). A sealing plate body (401) is fixed to the top of the support base (4). An arc-shaped groove (402) with a semi-circular structure is provided inside the sealing plate body (401). A cylindrical cushion seat (403) is fixed inside the arc-shaped groove (402); Side edges (404) are fixed to both sides of the top of the support base (4). A front end plate (405) and a rear end plate (406) are respectively fixed to both ends between the two side edges (404). The oil cylinder (3) is fixed to the top of the workbench (1) and is connected to the rear side of the support base (4); When the oil cylinder (3) extends, the rear end plate (406) fits against the rear side surface of the forming die base (2). The sealing plate body (401) slides into the upper opening (205). The arc-shaped groove (402) is concentric with the cylindrical cavity (202), and the cushion seat (403) is concentrically arranged directly below the cylindrical cavity (202).
2. The forming die based on the processing of bucket-shaped bolts according to claim 1, characterized in that, A slag scraping plate (5) is fixed to the front side surface of the support base (4). The slag scraping plate (5) is an arc-shaped plate and its bottom edge slides along the upper surface of the workbench (1).
3. A forming die for the processing of bucket-shaped bolts according to claim 1, characterized in that, An installation seat (407) is fixed to the bottom of the sealing plate body (401). The installation seat (407) is fixed to the top of the support base (4) through fasteners, and the bottom surface of the cushion seat (403) fits against the top surface of the installation seat (407).
4. A forming die based on the processing of bucket-shaped bolts according to claim 3, characterized in that, A preset opening is provided on the sealing plate body (401). A fastening bolt (408) is provided on the circumferential side surface of the cushion seat (403). The cushion seat (403) is fixed to the sealing plate body (401) through the fastening bolt (408) and the preset opening.
5. A forming die based on the processing of bucket-shaped bolts according to claim 1, characterized in that, When the oil cylinder (3) contracts, the front end plate (405) fits against the front side surface of the forming die base (2). The support base (4) moves away from the forming die base (2), and the workbench (1) is located directly below the cylindrical cavity (202).
6. A forming die based on the processing of bucket-shaped bolts according to claim 1, characterized in that, The height of the sealing plate body (401) is the same as the height of the upper opening (205). The height of the cushion seat (403) is less than the height of the sealing plate body (401).