Casting machine for aluminum ingot production and processing

By designing a casting machine driven by motor and hydraulic cylinder, the problem of inconvenience in unloading of casting machines is solved, the rapid automatic unloading of aluminum ingots and the rapid replacement of molds is achieved, and safety and production efficiency are improved.

CN223056677UActive Publication Date: 2025-07-04LONGYAN RUIQI ALUMINUM CO LTD
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Patent Information

Application Number
CN202421996484.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-19
Publication Date
2025-07-04
Estimated Expiration
2034-08-19

AI Technical Summary

Technical Problem

Existing casting machines cannot be automated quickly when unloading, which poses safety risks.

Method used

A casting machine for aluminum ingot production and processing is designed. Through the mechanical structure driven by motor and hydraulic cylinder, the workbench flips and the mold is quickly replaced. Combined with the gear transmission system, the aluminum ingot is quickly unloaded and the mold automatic replacement is realized.

Benefits of technology

It realizes rapid and automatic unloading of aluminum ingots, reduces operating safety risks, and supports rapid replacement of molds according to the size requirements of aluminum ingots, improving production efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of aluminum ingot production and processing equipment, and discloses a casting machine for aluminum ingot production and processing, which comprises a fixing plate, the upper surface of the fixing plate is fixedly connected with a motor, and the output end of the motor is fixedly connected with a first connecting rod. A first connecting shaft is fixedly connected to the outer wall of the first connecting rod, the outer wall of the rotating rod is fixedly connected to the outer wall of a Z-shaped plate, a workbench is fixedly connected to the upper surface of the Z-shaped plate, a workbench is slidably connected to the upper surface of the limiting plate, and a protection assembly is arranged on the outer wall of the fixing plate. The protection assembly is used for protecting the internal structure. According to the aluminum ingot discharging device, the motor drives the first connecting rod and the second connecting rod to rotate, the second connecting rod rotates to drive the rotating rod to slide, the rotating rod slides to drive the Z-shaped plate to horizontally move upwards, the Z-shaped plate horizontally moves to drive the workbench to turn over under the limitation of the limiting plate, and the effect that produced and machined aluminum ingots are rapidly and automatically discharged is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum ingot production and processing equipment, in particular to a casting machine for aluminum ingot production and processing. Background Art

[0002] An aluminum ingot refers to a metal block with a standard shape and size cast after melting pure aluminum. It is the basic raw material for the aluminum processing industry and is widely used in various industrial fields. Aluminum ingots are favored for their light weight, high strength, good electrical and thermal conductivity, corrosion resistance, and recyclability. According to different application requirements, aluminum ingots can have different specifications and standards for subsequent processing and use.

[0003] The main reason for using a casting machine in aluminum ingot production and processing is that it can efficiently cool and solidify molten aluminum into aluminum ingots with precise dimensions and shapes. The casting machine controls the cooling speed through an automated process to ensure a uniform internal structure of the aluminum ingot, avoid defects, and can also meet the requirements of various specifications and shapes, improving production efficiency and product quality. In addition, the use of a casting machine can also optimize costs, support large-scale production, and meet environmental protection standards, making it an indispensable key equipment in the aluminum processing industry.

[0004] Most casting machines usually use screws to fix the mold during use, which requires employees to hold tools to unload high-temperature aluminum ingots, resulting in the inability to perform rapid automatic unloading during use and posing a safety hazard. Summary of the Utility Model

[0005] To make up for the above deficiencies, the utility model provides a casting machine for aluminum ingot production and processing, aiming to improve the problem of inability to perform rapid automatic unloading and the existence of safety hazards.

[0006] To achieve the above object, the utility model provides the following technical solutions:

[0007] A casting machine for aluminum ingot production and processing, including a fixing plate, on the upper surface of which a motor is fixedly connected. The output end of the motor is fixedly connected with a first connecting rod, on the outer wall of which a first connecting shaft is fixedly connected. The outer wall of the first connecting shaft is rotationally connected with a second connecting rod, and the inner wall of the second connecting rod is fixedly connected with a rotating rod. The outer wall of the rotating rod is slidably connected with a limiting plate, and the inner wall of the limiting plate is slidably connected with a sliding rod. The outer wall of the sliding rod is fixedly connected with a Z-shaped plate, and the outer wall of the rotating rod is fixedly connected to the outer wall of the Z-shaped plate. The upper surface of the Z-shaped plate is fixedly connected with a workbench, and the upper surface of the limiting plate is slidably connected with the workbench. A protection component is arranged on the outer wall of the fixing plate, and the protection component is used to protect the internal structure.

[0008] Preferably, the protection component includes a housing, the outer wall of the housing is fixedly connected to the outer wall of the fixed plate, the upper surface of the housing is slidably connected to the lower surface of the workbench, and a mold is slidably connected to the inner wall of the workbench.

[0009] Preferably, the lower surface of the limiting plate is fixedly connected to the inner wall of the workbench, and a hydraulic cylinder is fixedly connected to the outer wall of the workbench.

[0010] Preferably, the output end of the hydraulic cylinder is fixedly connected to a sliding frame, the outer wall of the sliding frame is slidably connected to the inner wall of the workbench, and a first gear is meshed with the outer wall of the sliding frame.

[0011] Preferably, a first rotating shaft is fixedly connected to the inner wall of the first gear, the outer wall of the first rotating shaft is rotatably connected to the inner wall of the workbench, and a first swing rod is fixedly connected to the outer wall of the first rotating shaft.

[0012] Preferably, a second swing rod is rotatably connected to the outer wall of the first swing rod, a sliding plate is rotatably connected to the outer wall of the second swing rod, a second rotating shaft is rotatably connected to the inner wall of the workbench, a second gear is fixedly connected to the outer wall of the second rotating shaft, and the outer wall of the second gear is meshed with the outer wall of the sliding frame.

[0013] Preferably, a third swing rod is fixedly connected to the outer wall of the second rotating shaft, a second connecting shaft is rotatably connected to the inner wall of the third swing rod, and a limiting rod is fixedly connected to the outer wall of the second connecting shaft.

[0014] Preferably, a third connecting rod is rotatably connected to the outer wall of the second connecting shaft, the outer wall of the third connecting rod is rotatably connected to the inner wall of the sliding plate, the outer wall of the sliding plate is slidably connected to the inner wall of the workbench, and the outer wall of the sliding plate is slidably connected to the outer wall of the mold.

[0015] The utility model has the following beneficial effects:

[0016] 1. In the utility model, the motor drives the first connecting rod and the second connecting rod to rotate through the connection of the first connecting shaft. The rotation of the second connecting rod drives the rotating rod to slide in the inner wall of the limiting plate. The sliding of the rotating rod drives the Z-shaped plate and the sliding rod to move upward. The translation of the Z-shaped plate drives the workbench to flip under the restriction of the limiting plate and the sliding rod, achieving the effect of quickly and automatically discharging the aluminum ingots completed in production and processing.

[0017] 2. In the present utility model, by starting the hydraulic cylinder to drive the sliding frame to rotate, the rotation of the sliding frame drives the second gear and the first gear to rotate, the rotation of the second gear and the first gear drives the first swing rod and the third swing rod to swing, and the swing of the first swing rod and the third swing rod drives the second swing rod and the third connecting rod to rotate, achieving the effect of pushing out the sliding plate and quickly replacing the mold according to dimensional requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a perspective view of the casting machine for aluminum ingot production and processing proposed by the present utility model;

[0019] Figure 2 is a schematic view of the limit plate of the casting machine for aluminum ingot production and processing proposed by the present utility model;

[0020] Figure 3 is a schematic view of the outer shell of the casting machine for aluminum ingot production and processing proposed by the present utility model;

[0021] Figure 4 is a schematic view of the sliding frame of the casting machine for aluminum ingot production and processing proposed by the present utility model.

[0022] Legend:

[0023] 1. Fixed plate; 2. Motor; 3. First connecting rod; 4. First connecting shaft; 5. Second connecting rod; 6. Rotating rod; 7. Limit plate; 8. Sliding rod; 9. Z-shaped plate; 10. Workbench; 11. Outer shell; 12. Mold; 13. Hydraulic cylinder; 14. Sliding frame; 15. First gear; 16. First rotating shaft; 17. First swing rod; 18. Second swing rod; 19. Sliding plate; 20. Second gear; 21. Second rotating shaft; 22. Third swing rod; 23. Second connecting shaft; 24. Limit rod; 25. Third connecting rod. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0025] Refer to Figures 1-3, an embodiment provided by the present utility model: a casting machine for aluminum ingot production and processing, including a fixing plate 1. A motor 2 is fixedly connected to the upper surface of the fixing plate 1. The output end of the motor 2 is fixedly connected to a first connecting rod 3. A first connecting shaft 4 is fixedly connected to the outer wall of the first connecting rod 3. A second connecting rod 5 is rotatably connected to the outer wall of the first connecting shaft 4. A rotating rod 6 is fixedly connected to the inner wall of the second connecting rod 5. A limiting plate 7 is slidably connected to the outer wall of the rotating rod 6. A sliding rod 8 is slidably connected to the inner wall of the limiting plate 7. A Z-shaped plate 9 is fixedly connected to the outer wall of the sliding rod 8. The outer wall of the rotating rod 6 is fixedly connected to the outer wall of the Z-shaped plate 9. A workbench 10 is fixedly connected to the upper surface of the Z-shaped plate 9. The workbench 10 is slidably connected to the upper surface of the limiting plate 7. A protection component is arranged on the outer wall of the fixing plate 1, and the protection component is used to protect the internal structure; the protection component includes a housing 11, the outer wall of the housing 11 is fixedly connected to the outer wall of the fixing plate 1, the upper surface of the housing 11 is slidably connected to the lower surface of the workbench 10, and a mold 12 is slidably connected to the inner wall of the workbench 10;

[0026] Specifically, the motor 2 drives the first connecting rod 3, the first connecting shaft 4 and the second connecting rod 5 to rotate. The rotation of the second connecting rod 5 drives the rotating rod 6 to slide inside the limiting plate 7. The sliding of the rotating rod 6 drives the Z-shaped plate 9 to move upward. The upward movement of the Z-shaped plate 9 drives the sliding rod 8 to move upward. The upward movement of the Z-shaped plate 9 drives the workbench 10 to flip under the restriction of the limiting plate 7, achieving the effect of quickly discharging the formed aluminum ingot.

[0027] Refer to Figure 4 , the lower surface of the limiting plate 7 is fixedly connected to the inner wall of the workbench 10, and a hydraulic cylinder 13 is fixedly connected to the outer wall of the workbench 10; the output end of the hydraulic cylinder 13 is fixedly connected to a sliding frame 14. The outer wall of the sliding frame 14 is slidably connected to the inner wall of the workbench 10. The outer wall of the sliding frame 14 is meshed with a first gear 15; a first rotating shaft 16 is fixedly connected to the inner wall of the first gear 15. The outer wall of the first rotating shaft 16 is rotatably connected to the inner wall of the workbench 10. A first swinging rod 17 is fixedly connected to the outer wall of the first rotating shaft 16;

[0028] Specifically, the hydraulic cylinder 13 is started to push the sliding frame 14 to slide inside the workbench 10. The sliding of the sliding frame 14 drives the first gear 15 and the first rotating shaft 16 to rotate. The rotation of the first rotating shaft 16 drives the first swinging rod 17 to swing and the second swinging rod 18 to swing, achieving the effect of pushing out the sliding plate 19 to clamp and fix the mold 12.

[0029] Refer to Figure 4, a second swing rod 18 is rotatably connected to the outer wall of the first swing rod 17, a sliding plate 19 is rotatably connected to the outer wall of the second swing rod 18, a second rotating shaft 21 is rotatably connected to the inner wall of the workbench 10, a second gear 20 is fixedly connected to the outer wall of the second rotating shaft 21, and the outer wall of the second gear 20 is meshed and connected to the outer wall of the sliding frame 14; a third swing rod 22 is fixedly connected to the outer wall of the second rotating shaft 21, a second connecting shaft 23 is rotatably connected to the inner wall of the third swing rod 22, and a limiting rod 24 is fixedly connected to the outer wall of the second connecting shaft 23; a third connecting rod 25 is rotatably connected to the outer wall of the second connecting shaft 23, the outer wall of the third connecting rod 25 is rotatably connected to the inner wall of the sliding plate 19, the outer wall of the sliding plate 19 is slidably connected to the inner wall of the workbench 10, and the outer wall of the sliding plate 19 is slidably connected to the outer wall of the mold 12;

[0030] Specifically, by sliding the sliding frame 14 below the second gear 20, the second gear 20 and the first rotating shaft 16 are driven to rotate in opposite directions. The rotation of the second gear 20 drives the second rotating shaft 21 to rotate. The rotation of the second rotating shaft 21 drives the third swing rod 22 and the third connecting rod 25 to swing under the connection of the second connecting shaft 23, achieving the effect of increasing multiple force points and making the pushing of the sliding plate 19 more stable.

[0031] Working principle: When the casting machine needs to be used, the first connecting rod 3 is driven to rotate by starting the motor 2. The rotation of the first connecting rod 3 drives the first connecting shaft 4 to rotate. The rotation of the first connecting shaft 4 drives the second connecting rod 5 to rotate. The rotation of the second connecting rod 5 drives the rotating rod 6 to slide inside the limiting plate 7. The sliding of the rotating rod 6 drives the Z-shaped plate 9 to move upward. The upward movement of the Z-shaped plate 9 drives the workbench 10 to flip under the restriction of the sliding rod 8 and the limiting plate 7, achieving the effect of quickly discharging the formed aluminum ingot. During the use process, the sliding frame 14 is pushed by starting the hydraulic cylinder 13 to slide inside the workbench 10. The sliding of the sliding frame 14 drives the first gear 15 to rotate. The rotation of the first gear 15 drives the first rotating shaft 16 to rotate. The rotation of the first rotating shaft 16 drives the first swing rod 17 to swing. The swing of the first swing rod 17 drives the second swing rod 18 to swing, achieving the effect of pushing out the sliding plate 19 for quickly installing and replacing the mold 12. During the use process, the sliding frame 14 drives the second gear 20 to rotate. The rotation of the second gear 20 drives the second rotating shaft 21 to rotate. The rotation of the second rotating shaft 21 drives the third swing rod 22 to swing. The swing of the third swing rod 22 drives the third connecting rod 25 to swing under the connection of the second connecting shaft 23, achieving the effect of increasing multiple force points and making the pushing more stable. This casting machine can not only quickly discharge the formed aluminum ingot, but also quickly replace the mold 12 according to the size requirements of the aluminum ingot.

[0032] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. Casting machine for aluminum ingot production and processing, including a fixed plate (1), characterized in that: The upper surface of the fixed plate (1) is fixedly connected with a motor (2). The output end of the motor (2) is fixedly connected with a first connecting rod (3). The outer wall of the first connecting rod (3) is fixedly connected with a first connecting shaft (4). The outer wall of the first connecting shaft (4) is rotatably connected with a second connecting rod (5). The inner wall of the second connecting rod (5) is fixedly connected with a rotating rod (6). The outer wall of the rotating rod (6) is slidably connected with a limiting plate (7). The inner wall of the limiting plate (7) is slidably connected with a sliding rod (8). The outer wall of the sliding rod (8) is fixedly connected with a Z-shaped plate (9). The outer wall of the rotating rod (6) is fixedly connected to the outer wall of the Z-shaped plate (9). The upper surface of the Z-shaped plate (9) is fixedly connected with a workbench (10). The upper surface of the limiting plate (7) is slidably connected with the workbench (10). The outer wall of the fixed plate (1) is provided with a protection component for protecting the internal structure.

2. The casting machine for aluminum ingot production and processing according to claim 1, characterized in that: The protection component includes a housing (11). The outer wall of the housing (11) is fixedly connected to the outer wall of the fixed plate (1). The upper surface of the housing (11) is slidably connected to the lower surface of the workbench (10). The inner wall of the workbench (10) is slidably connected with a mold (12).

3. The casting machine for aluminum ingot production and processing according to claim 1, characterized in that: The lower surface of the limiting plate (7) is fixedly connected to the inner wall of the workbench (10). The outer wall of the workbench (10) is fixedly connected with a hydraulic cylinder (13).

4. The casting machine for aluminum ingot production and processing according to claim 3, characterized in that: The output end of the hydraulic cylinder (13) is fixedly connected with a sliding frame (14). The outer wall of the sliding frame (14) is slidably connected to the inner wall of the workbench (10). The outer wall of the sliding frame (14) is meshed with a first gear (15).

5. The casting machine for aluminum ingot production and processing according to claim 4, characterized in that: The inner wall of the first gear (15) is fixedly connected with a first rotating shaft (16). The outer wall of the first rotating shaft (16) is rotatably connected to the inner wall of the workbench (10). The outer wall of the first rotating shaft (16) is fixedly connected with a first swing rod (17).

6. The casting machine for aluminum ingot production and processing according to claim 5, wherein: The outer wall of the first swing rod (17) is rotatably connected with a second swing rod (18). The outer wall of the second swing rod (18) is rotatably connected with a sliding plate (19). The inner wall of the workbench (10) is rotatably connected with a second rotating shaft (21). The outer wall of the second rotating shaft (21) is fixedly connected with a second gear (20). The outer wall of the second gear (20) is meshed with the outer wall of the sliding frame (14).

7. The casting machine for aluminum ingot production and processing according to claim 6, characterized in that: The outer wall of the second rotating shaft (21) is fixedly connected with a third swing rod (22). The inner wall of the third swing rod (22) is rotatably connected with a second connecting shaft (23). The outer wall of the second connecting shaft (23) is fixedly connected with a limiting rod (24).

8. The casting machine for aluminum ingot production and processing according to claim 7, characterized in that: The outer wall of the second connecting shaft (23) is rotatably connected with a third connecting rod (25). The outer wall of the third connecting rod (25) is rotatably connected to the inner wall of the sliding plate (19). The outer wall of the sliding plate (19) is slidably connected to the inner wall of the workbench (10). The outer wall of the sliding plate (19) is slidably connected to the outer wall of the mold (12).