Shaping equipment for photovoltaic support
By designing a U-shaped seat and T-bar driven lifting plate system, the deformation problem caused by the lack of support during the cutting and punching of the short parts of the photovoltaic bracket is solved, and the smooth transmission and shaping of the short parts are achieved, ensuring the quality of the photovoltaic bracket.
Patent Information
- Application Number
- CN202422005416.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-19
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-08-19
AI Technical Summary
During the cutting and punching process of photovoltaic brackets, the tail end of the short part is deformed due to lack of support, which affects later installation and use.
A fixed device for photovoltaic bracket is designed, including a U-shaped seat, a material lifting plate and a T-shaped rod. The motor drives the T-shaped rod to lift the material lifting plate, so that the head end and the tail end of the short part are horizontal to ensure that the short part is transmitted flat to the roller group.
During the transmission process, prevent short parts from deformation, ensure short parts flatness, support subsequent punching processing, and improve the quality of photovoltaic brackets.
Smart Images

Figure CN223056831U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of processing equipment, in particular to a shaping device for a photovoltaic bracket. Background Technique
[0002] The photovoltaic bracket is processed by a processing device, that is, shaping processing. The metal coil is formed into a bracket through shaping, trimming, curling, cutting, and punching, and the photovoltaic bracket is formed by bolt components.
[0003] After curling is completed and the long pieces are sequentially cut into equidistant short pieces, and then punched by a punching machine. However, due to the large distance between the cutting machine and the punching machine, in order to avoid the short pieces being unable to enter the conveying roller group of the punching machine due to the large distance, the distance between them will be reduced. But in order to prevent the first end of the short piece from abutting against the end of the roller group and enable the head end of the short piece to be located above the roller group and fall on the conveying roller group, the height of the roller group will be lower than the height of the cutting discharge port. However, the first end that comes out will droop because there is no support at the front end. At this time, the support point of the short piece is located at the cutting port of the cutting machine, and it is very easy to cause the problem that the tail end deforms due to gravity influence due to the drooping of the front end, resulting in the tail end of the short piece after cutting and punching not being able to be horizontal with the front end and the middle end, affecting the installation and use of the later photovoltaic panel. Summary of the Utility Model
[0004] The main purpose of the utility model is to provide a shaping device for a photovoltaic bracket, which can effectively solve the problems in the background technique.
[0005] To achieve the above purpose, the technical solution adopted by the utility model is as follows:
[0006] A shaping device for a photovoltaic bracket, including a U-shaped seat, an installation seat is fixed at the bottom of the U-shaped seat, side grooves are respectively opened on both side walls of the U-shaped seat, a lifting plate is arranged at the inner top of the U-shaped seat, double-cylinder brackets are fixed at both ends of the bottom of the lifting plate, the double-cylinder brackets are respectively inserted into the side grooves with matching positions, fixing rods penetrate and slide inside the double-cylinder brackets, the top and bottom of the fixing rods are respectively fixed to the inner top and inner bottom of the side grooves, springs are sleeved on the outer walls of the fixing rods at positions above the double-cylinder brackets, a motor is fixed at the outer bottom of the U-shaped seat at the position of one of the side grooves, a shaft rod is fixed at the output end of the motor, the shaft rod penetrates and communicates with both side grooves, a rotating cylinder is fixed on the outer wall of the shaft rod at the position below the lifting plate, and a number of T-shaped rods are arranged on the rotating cylinder.
[0007] Preferably, a number of spiral grooves are equidistantly opened on the outer wall of the rotating cylinder.
[0008] Preferably, spiral teeth are formed on the outer walls of the bottom ends of the T-shaped rods, and the bottom ends of the T-shaped rods at the positions of the spiral teeth are respectively inserted into the spiral grooves at the matching positions and are threadedly connected thereto.
[0009] Preferably, bottom plates are fixed to the fixing rods at the positions below the double-bar brackets.
[0010] Preferably, bearing brackets are rotatably connected to both ends of the shaft rod in the side grooves, and the bottoms of the bearing brackets are respectively fixed to the inner tops of the side grooves.
[0011] Preferably, bent plates are arranged at both ends of the material lifting plate.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] This device is arranged between the cutting and discharging end and the roller group. When the short piece comes out from the cutting end and the motor works, the rotating cylinder is driven to rotate by the shaft rod. After the T-shaped rod does not contact the bottom of the material lifting plate, the material lifting plate can descend by the downward pressure of the spring on the double-bar bracket, and the material lifting plate is located below the short piece. When the T-shaped rod rotates and contacts the bottom of the material lifting plate, the material lifting plate will be lifted to the height where the head and tail ends of the short piece are horizontal. Until the tail end of the short piece is ejected after being cut by the cutting machine, the T-shaped rod no longer contacts the bottom of the material lifting plate, and the material lifting plate will descend again by the downward pressure of the spring. Due to the inertia of the ejection force, the head end of the short piece will cross over the material lifting plate, and the descent of the material lifting plate enables the head end of the short piece to fall on the roller group. At this time, the rotation of the roller group can pull the short piece out of the material lifting plate, thus completing the material transfer.
[0014] In summary, this application can achieve an auxiliary transfer effect during the shaping and transition transfer of metal short pieces, and ensure that the short pieces will not be deformed during the transfer process, which may affect the subsequent punching processing, and ensure the flatness of the short pieces during shaping. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a schematic structural diagram of a shaping device for a photovoltaic bracket of the utility model;
[0016] Figure 2 is a partial bottom view structural diagram of a shaping device for a photovoltaic bracket of the utility model;
[0017] Figure 3 is a schematic structural diagram of the separation of the rotating cylinder and the T-shaped rod after the cross-section of the shaping device for a photovoltaic bracket of the utility model;
[0018] Figure 4 is a schematic structural diagram of the connection between the material lifting plate, the bent plate and the double-bar bracket of a shaping device for a photovoltaic bracket of the utility model.
[0019] In the figure: 1, U-shaped seat; 2, lifting plate; 21, bent plate; 3, side groove; 4, fixed rod; 5, double-cylinder bracket; 6, motor; 7, shaft rod; 8, rotating cylinder; 9, spiral groove; 10, T-shaped rod; 11, spiral tooth; 12, bottom plate; 13, spring; 14, bearing bracket; 15, mounting seat. Detailed implementation manners
[0020] In order to make the technical means, creative features, achieved purposes and functions of the present utility model easy to understand, the present utility model will be further described below in conjunction with specific implementation manners.
[0021] As Figures 1-4 shown, a shaping device for a photovoltaic bracket includes a U-shaped seat 1. A mounting seat 15 is fixed at the bottom of the U-shaped seat 1. Side grooves 3 are respectively drilled on both side walls of the U-shaped seat 1. A lifting plate 2 is arranged at the inner top of the U-shaped seat 1. At both ends of the bottom of the lifting plate 2, double-cylinder brackets 5 are fixed. The double-cylinder brackets 5 are respectively inserted into the side grooves 3 with matching positions. Fixed rods 4 penetrate and slide inside the double-cylinder brackets 5. The top and bottom of the fixed rods 4 are respectively fixedly connected to the inner top and inner bottom of the side grooves 3. Springs 13 are sleeved on the outer walls of the fixed rods 4 at positions above the double-cylinder brackets 5. The outer bottom of the U-shaped seat 1 at the position of one of the side grooves 3 is fixed with a motor 6. The output end of the motor 6 is fixed with a shaft rod 7. The shaft rod 7 penetrates and communicates with the two side grooves 3 respectively. A rotating cylinder 8 is fixed on the outer wall of the shaft rod 7 at a position below the lifting plate 2. A number of T-shaped rods 10 are arranged on the rotating cylinder 8.
[0022] Specifically, a number of spiral grooves 9 are equidistantly drilled on the outer wall of the rotating cylinder 8. Spiral teeth 11 are drilled on the outer walls of the bottom ends of the T-shaped rods 10. The bottom ends of the T-shaped rods 10 at the positions of the spiral teeth 11 are respectively inserted into the spiral grooves 9 at matching positions and are threadedly connected thereto. When the size of the short piece is relatively long, more T-shaped rods 10 can be installed in the spiral grooves 9 through the spiral teeth 11, so that the time for the lifting plate 2 to be lifted is extended.
[0023] Specifically, bottom plates 12 are fixed at the positions of the fixed rods 4 below the double-cylinder brackets 5 to prevent the double-cylinder brackets 5 from descending too low and contacting the surface of the rotating cylinder 8.
[0024] Specifically, both ends of the shaft rod 7 inside the side grooves 3 are rotatably connected with bearing brackets 14. The bottoms of the bearing brackets 14 are respectively fixed to the inner tops of the side grooves 3, so that the rotation of the shaft rod 7 has support and stability.
[0025] Specifically, bent plates 21 are arranged at both ends of the lifting plate 2, so that the lifting plate 2 will not be blocked when receiving materials.
[0026] Working principle:
[0027] This device is installed between the cutting and discharging end and the roller group through the mounting base 15 and bolt components. When the short workpiece comes out from the cutting end and the motor 6 works, the rotating cylinder 8 is driven to rotate by the shaft rod 7. After the T-shaped rod 10 no longer contacts the bottom of the lifting plate 2, the lifting plate 2 can descend due to the downward pressure of the spring 13 on the double-cylinder bracket 5, and the lifting plate 2 is positioned below the short workpiece. When the T-shaped rod 10 rotates and contacts the bottom of the lifting plate 2, it will lift the lifting plate 2 to the height where the head and tail ends of the short workpiece are horizontal. Until the tail end of the short workpiece is ejected after being cut by the cutting machine, the T-shaped rod 10 no longer contacts the bottom of the lifting plate 2, and the lifting plate 2 descends again due to the downward pressure of the spring 13. Due to the inertia of the ejection force, the head end of the short workpiece will cross over the lifting plate 2, and the descent of the lifting plate 2 enables the head end of the short workpiece to fall on the roller group. At this time, the rotation of the roller group can pull the short workpiece out of the lifting plate 2.
[0028] The circuits, electronic components, and control modules involved are all prior arts and can be fully realized by those skilled in the art without further elaboration. The content protected by the present utility model does not involve improvements to software and methods either.
[0029] The above shows and describes the basic principles, main features, and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and all these changes and improvements fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.
Claims
1. A shaping device for a photovoltaic support, comprising a U-shaped seat (1), characterized in that: A mounting base (15) is fixed to the bottom of the U-shaped seat (1). Side grooves (3) are formed in the side walls on both sides of the U-shaped seat (1). A lifting plate (2) is arranged at the inner top of the U-shaped seat (1). Double-cylinder brackets (5) are fixed to both ends of the bottom of the lifting plate (2). The double-cylinder brackets (5) are respectively inserted into the side grooves (3) with matching positions. Fixed rods (4) are slidably penetrated through the interiors of the double-cylinder brackets (5). The top and bottom of the fixed rod (4) are respectively fixedly connected to the inner top and inner bottom of the side groove (3). Springs (13) are sleeved on the outer walls of the fixed rods (4) at positions above the double-cylinder brackets (5). A motor (6) is fixed to the outer bottom of the U-shaped seat (1) at the position of one of the side grooves (3). A shaft rod (7) is fixed to the output end of the motor (6). The shaft rod (7) penetrates through and communicates with the two side grooves (3). A rotating cylinder (8) is fixed to the outer wall of the shaft rod (7) at the position below the lifting plate (2). A number of T-shaped rods (10) are arranged on the rotating cylinder (8).
2. The shaping device for a photovoltaic support according to claim 1, characterized in that: A number of screw grooves (9) are equidistantly formed in the outer wall of the rotating cylinder (8).
3. The shaping device for a photovoltaic support according to claim 2, characterized in that: Thread teeth (11) are formed in the outer walls of the bottom ends of the T-shaped rods (10). The bottom ends of the T-shaped rods (10) at the positions of the thread teeth (11) are respectively inserted into the screw grooves (9) at the matching positions and are threadedly connected thereto.
4. The sizing device for a photovoltaic support according to claim 1, characterized in that: Bottom plates (12) are fixed to the fixed rods (4) at the positions below the double-cylinder brackets (5).
5. The sizing device for a photovoltaic support according to claim 1, characterized in that: Both ends of the shaft rod (7) in the side groove (3) are rotatably connected to bearing brackets (14). The bottoms of the bearing brackets (14) are respectively fixed to the inner top of the side groove (3).
6. The sizing device for a photovoltaic support according to claim 1, characterized in that: Bending plates (21) are arranged at both ends of the lifting plate (2).