Special-shaped air pipe fixing tool

By designing the compression and clamping components of the special-shaped air duct fixing tooling, and using electric cylinders to drive the special-shaped plate to rise, the problem of relying on manual skills for welding is solved, and the precise butt and stable welding of the special-shaped air duct and the straight pipe are achieved, thereby improving the welding quality.

CN223057056UActive Publication Date: 2025-07-04NINGBO LUYAO AVIATION MASCH CO LTD
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Patent Information

Application Number
CN202422049733.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-23
Publication Date
2025-07-04
Estimated Expiration
2034-08-23

AI Technical Summary

Technical Problem

When welding special-shaped air ducts, the prior art relies on the manual skills and experience of the welder, resulting in inaccurate alignment of the welded joints and affects the welding quality.

Method used

A special-shaped air duct fixing tool is designed, including a compression assembly, a clamping assembly, a support rod and a connecting plate. The special-shaped plate is driven up through an electric cylinder, driving the extrusion rod and a control plate to move, achieving stable clamping and positioning of the special-shaped air duct.

Benefits of technology

The precise butt and stable welding of the special-shaped air duct and the straight pipe are achieved, reducing the dependence of manual operation and improving the welding quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of special-shaped air pipe machining, and discloses a special-shaped air pipe fixing tool which comprises a placing frame, a supporting frame, four supporting legs and a moving hole, and the right side of the placing frame is movably connected with the left side of the supporting frame. Through cooperative use of the pressing assembly, the clamping assembly, a supporting rod and a connecting plate, an electric cylinder is started to drive a special-shaped plate at the output end to ascend, the special-shaped plate ascends to drive the inner wall of an extrusion hole to extrude an extrusion rod, the extrusion rod is extruded to drive a control panel to move, the control panel moves to drive two moving rods to move, and the two moving rods are driven to move. The movable rod moves to drive the two clamping plates to clamp the special-shaped air pipe, and the problems that when the special-shaped air pipe is welded, one person holds the other person with the hand for welding, and hand-held welding depends on manual skills and experience of a welder, so that alignment of a welding joint is possibly inaccurate, and the welding quality is affected are solved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of special-shaped air duct processing, and particularly relates to a fixing tooling for special-shaped air ducts. Background Technique

[0002] Special-shaped air ducts refer to air ducts that are not traditional circular or rectangular in shape. They can be designed into various complex geometric shapes according to specific engineering requirements. Such air ducts on the market are usually curved. When welding special-shaped air ducts, it is very crucial to use specially designed fixing tooling to ensure the precise alignment and stability of the air ducts during the welding process.

[0003] However, the following problems still exist in the implementation of the above device:

[0004] In the prior art, it is very crucial to use specially designed fixing tooling when welding special-shaped air ducts. However, when welding special-shaped air ducts, one person holds and supports while the other person welds by hand. Hand-held welding depends on the manual skills and experience of the welder, which may lead to inaccurate alignment of the welding joints, thus affecting the welding quality. Therefore, a fixing tooling for special-shaped air ducts is specifically proposed to solve the above problems. Content of the Utility Model

[0005] Aiming at the problems existing in the prior art, the utility model provides a fixing tooling for special-shaped air ducts, which has the advantage of clamping straight pipes and special-shaped air ducts, and can overcome the above problems or at least partially solve the problem that when welding special-shaped air ducts, one person holds and supports while the other person welds by hand. Hand-held welding depends on the manual skills and experience of the welder, which may lead to inaccurate alignment of the welding joints, thus affecting the welding quality.

[0006] The utility model is realized as follows: A fixing tooling for special-shaped air ducts includes a placement frame, a support frame, four legs and a moving hole. The right side of the placement frame is movably connected to the left side of the support frame. The tops of the legs are fixedly connected to the placement frame and the support frame. The moving hole is opened on the front side of the support frame;

[0007] A pressing component for pressing the straight pipe, and the pressing component is arranged on the top of the support frame;

[0008] A clamping component for clamping the special-shaped air duct, and the clamping component is arranged on the left side and the right side of the placement frame.

[0009] Preferably, for the present utility model, support rods are fixedly connected to the front side and the rear side of the bottom of the placement frame and the support frame. The bottom of the support rod is fixedly connected to a connecting plate, and the side of the connecting plate close to the leg is fixedly connected to the leg. By providing the support rod and the connecting plate, the support rod can support the bottom of the placement frame and the support frame, and the connecting plate can be connected to the leg, thereby increasing stability.

[0010] Preferably, for the present utility model, the pressing assembly includes a lower pressing plate which is movably connected to the inner cavity of the support frame. A rubber pad is fixedly connected to the bottom of the lower pressing plate. A fixing plate is fixedly connected to the top of the support frame. A threaded hole is formed in the top of the fixing plate. A threaded rod is threadedly connected to the inner cavity of the threaded hole. A rotating member is fixedly connected to the top of the threaded rod. The bottom of the threaded rod is rotatably connected to the lower pressing plate through a bearing. By providing the pressing assembly, when positioning a straight pipe is required, rotating the rotating member drives the threaded rod to rotate in the threaded hole. The rotation of the threaded rod causes the lower pressing plate to descend, and the lower pressing plate then drives the rubber pad to press the straight pipe. The rubber pad can increase the friction force, preventing the straight pipe from slipping.

[0011] Preferably, for the present utility model, travel holes are formed in both sides of the front side and the rear side of the support frame. A travel block is slidably connected to the inner cavity of the travel hole. The side of the travel block close to the lower pressing plate is fixedly connected to the lower pressing plate. By providing the travel hole and the travel block, when the lower pressing plate moves, the travel block and the travel groove can control the moving position of the lower pressing plate, preventing the lower pressing plate from shaking during movement.

[0012] Preferably, for the present utility model, the clamping assembly includes two clamping plates. Moving rods are fixedly connected to the opposite sides of the two clamping plates. The opposite sides of the two moving rods penetrate through the placement frame and are fixedly connected to a control plate. A mating hole is formed in the bottom of the control plate. An extrusion rod is fixedly connected to the inner cavity of the mating hole. By providing the clamping assembly, when clamping a special-shaped air duct is required, the movement of the control plate drives the two moving rods to move, and the movement of the moving rods drives the two clamping plates to clamp the special-shaped air duct, preventing the special-shaped air duct from moving randomly.

[0013] Preferably, for the present utility model, an electric cylinder is fixedly connected to the bottom of the placement frame. The output end of the electric cylinder is fixedly connected to a special-shaped plate. Extrusion holes for cooperating with the extrusion rod are formed in the left side and the right side of the front side of the special-shaped plate. The extrusion rod is movably connected to the inner cavity of the extrusion hole. By providing the electric cylinder, the special-shaped block and the extrusion hole, when it is required to drive the two control plates to move simultaneously, the electric cylinder is activated to drive the special-shaped plate at the output end to rise. The rising of the special-shaped plate causes the inner wall of the extrusion hole to squeeze the extrusion rod, and the extrusion of the extrusion rod drives the control plate to move.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0015] By using the pressing assembly, clamping assembly, support rod and connecting plate in cooperation, the present utility model starts the electric cylinder to drive the special-shaped plate at the output end to rise. The rising of the special-shaped plate will drive the inner wall of the extrusion hole to extrude the extrusion rod. When the extrusion rod is extruded, it will drive the control plate to move. The movement of the control plate will drive the two moving rods to move, and the movement of the moving rods will drive the two clamping plates to clamp the special-shaped air duct, solving the problem that when welding the special-shaped air duct, one person holds it by hand while the other person welds. The hand-held welding depends on the manual skills and experience of the welder, which may lead to inaccurate alignment of the welding joints and thus affect the welding quality. Brief Description of the Drawings

[0016] Figure 1 is a three-dimensional structure diagram provided by an embodiment of the present utility model;

[0017] Figure 2 is a three-dimensional schematic diagram of the clamping assembly provided by an embodiment of the present utility model;

[0018] Figure 3 is a three-dimensional schematic diagram of the pressing assembly provided by an embodiment of the present utility model;

[0019] Figure 4 is a three-dimensional connection schematic diagram of the lower pressing plate and the rubber pad provided by an embodiment of the present utility model.

[0020] In the figure: 1, placement frame; 2, support frame; 3, support legs; 4, moving hole; 5, pressing assembly; 6, clamping assembly; 7, support rod; 8, connecting plate; 501, lower pressing plate; 502, rubber pad; 503, fixing plate; 504, threaded hole; 505, threaded rod; 506, rotating member; 9, stroke hole; 10, stroke block; 61, clamping plate; 62, moving rod; 63, control plate; 64, mating hole; 65, extrusion rod; 11, electric cylinder; 12, special-shaped plate; 13, extrusion hole. Detailed Embodiment

[0021] To further understand the content, features and effects of the present utility model, the following embodiments are exemplified and described in detail in conjunction with the drawings.

[0022] The structure of the present utility model will be described in detail below with reference to the drawings.

[0023] As Figures 1 to 4 shown, a special-shaped air duct fixing tooling provided by an embodiment of the present utility model includes a placement frame 1, a support frame 2, four support legs 3 and a moving hole 4. The right side of the placement frame 1 is movably connected to the left side of the support frame 2. The top of the support legs 3 is fixedly connected to the placement frame 1 and the support frame 2. The moving hole 4 is opened on the front side of the support frame 2;

[0024] The pressing component 5 for pressing the straight pipe is arranged on the top of the support frame 2;

[0025] The clamping component 6 for clamping the special-shaped air duct is arranged on the left and right sides of the placement frame 1.

[0026] Reference Figure 1 , the front and rear sides of the bottoms of the placement frame 1 and the support frame 2 are fixedly connected with support rods 7, the bottoms of the support rods 7 are fixedly connected with connecting plates 8, and one side of the connecting plate 8 close to the leg 3 is fixedly connected with the leg 3.

[0027] Adopting the above scheme: By arranging the support rods 7 and the connecting plates 8, the support rods 7 can support the bottoms of the placement frame 1 and the support frame 2, and the connecting plates 8 can be connected with the legs 3, so as to increase the stability.

[0028] Reference Figure 3 , the pressing component 5 includes a lower pressing plate 501, the lower pressing plate 501 is movably connected to the inner cavity of the support frame 2, a rubber pad 502 is fixedly connected to the bottom of the lower pressing plate 501, a fixing plate 503 is fixedly connected to the top of the support frame 2, a threaded hole 504 is opened on the top of the fixing plate 503, a threaded rod 505 is threadedly connected to the inner cavity of the threaded hole 504, a rotating member 506 is fixedly connected to the top of the threaded rod 505, and the bottom of the threaded rod 505 is rotatably connected to the lower pressing plate 501 through a bearing.

[0029] Adopting the above scheme: By arranging the pressing component 5, when positioning the straight pipe is required, rotating the rotating member 506 drives the threaded rod 505 to rotate in the threaded hole 504, the rotation of the threaded rod 505 causes the lower pressing plate 501 to descend, and the lower pressing plate 501 then drives the rubber pad 502 to press the straight pipe. The rubber pad 502 can increase the friction force, and the straight pipe will not slip.

[0030] Reference Figure 3 , two sides on the front and rear sides of the support frame 2 are both provided with stroke holes 9, a stroke block 10 is slidably connected to the inner cavity of the stroke holes 9, and one side of the stroke block 10 close to the lower pressing plate 501 is fixedly connected to the lower pressing plate 501.

[0031] Adopting the above scheme: By arranging the stroke holes 9 and the stroke blocks 10, when the lower pressing plate 501 moves, the stroke blocks 10 and the stroke grooves can control the moving position of the lower pressing plate 501, so that the lower pressing plate 501 will not shake when moving.

[0032] Reference Figure 2, the clamping assembly 6 includes two clamping plates 61. On the opposite sides of the two clamping plates 61, moving rods 62 are fixedly connected. On the opposite sides of the two moving rods 62, they both penetrate through the placement frame 1 and are fixedly connected to a control plate 63. A mating hole 64 is formed at the bottom of the control plate 63, and a pressing rod 65 is fixedly connected to the inner cavity of the mating hole 64.

[0033] With the above solution: By setting the clamping assembly 6, when it is necessary to clamp the special-shaped air duct, the movement of the control plate 63 will drive the two moving rods 62 to move, and the movement of the moving rods 62 will drive the two clamping plates 61 to clamp the special-shaped air duct, so that the special-shaped air duct will not move randomly.

[0034] Reference Figure 2 , an electric cylinder 11 is fixedly connected to the bottom of the placement frame 1. The output end of the electric cylinder 11 is fixedly connected to a special-shaped plate 12. On the left and right sides of the front side of the special-shaped plate 12, pressing holes 13 for cooperating with the pressing rod 65 are formed, and the pressing rod 65 is movably connected to the inner cavity of the pressing hole 13.

[0035] With the above solution: By setting the electric cylinder 11, the special-shaped block and the pressing hole 13, when it is necessary to drive the two control plates 63 to move simultaneously, the electric cylinder 11 is turned on to drive the special-shaped plate 12 at the output end to rise. The rising of the special-shaped plate 12 will drive the inner wall of the pressing hole 13 to press the pressing rod 65, and the pressing rod 65 being pressed will drive the control plate 63 to move.

[0036] The working principle of the present utility model:

[0037] During use, first place the special-shaped air duct on the top of the placement frame 1. Subsequently, turn on the electric cylinder 11 to drive the special-shaped plate 12 at the output end to rise. The rising of the special-shaped plate 12 will drive the inner wall of the pressing hole 13 to press the pressing rod 65. The pressing rod 65 being pressed will drive the control plate 63 to move. The movement of the control plate 63 will drive the two moving rods 62 to move, and the movement of the moving rods 62 will drive the two clamping plates 61 to clamp the special-shaped air duct;

[0038] Subsequently, pick up the straight pipe welded to the special-shaped air duct and insert it into the support frame 2. After the special-shaped air duct and the straight pipe are perfectly docked, rotate the rotating member 506 to drive the threaded rod 505 to rotate in the threaded hole 504. The rotation of the threaded rod 505 will cause the lower pressing plate 501 to descend. When the lower pressing plate 501 drives the rubber pad 502 to press the straight pipe tightly, the user can conveniently weld the special-shaped air duct and the straight pipe.

[0039] In summary, for this special-shaped air duct fixing tooling, through the combined use of the pressing component 5, the clamping component 6, the support rod 7 and the connecting plate 8, the electric cylinder 11 is activated to drive the special-shaped plate 12 at the output end to rise. When the special-shaped plate 12 rises, the inner wall of the extrusion hole 13 will squeeze the extrusion rod 65. When the extrusion rod 65 is squeezed, it will drive the control plate 63 to move. When the control plate 63 moves, it will drive the two moving rods 62 to move. When the moving rods 62 move, they will drive the two clamping plates 61 to clamp the special-shaped air duct, solving the problem that when welding the special-shaped air duct, one person holds it by hand while the other person welds. However, holding the welding by hand depends on the manual skills and experience of the welder, which may lead to inaccurate alignment of the welding joints, thus affecting the welding quality.

[0040] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device.

[0041] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A special-shaped air duct fixing tooling, comprising a placement frame (1), a support frame (2), four support rods (7) and a moving hole (4), characterized in that: The right side of the placement frame (1) is movably connected to the left side of the support frame (2). The top of the support rod (7) is fixedly connected to the placement frame (1) and the support frame (2). The moving hole (4) is opened on the front side of the support frame (2). A pressing assembly (5) for pressing the straight pipe, and the pressing assembly (5) is arranged on the top of the support frame (2). A clamping assembly (6) for clamping the special-shaped air duct, and the clamping assembly (6) is arranged on the left side and the right side of the placement frame (1).

2. The special-shaped air duct fixing tooling according to claim 1, wherein: The front side and the rear side of the bottom of the placement frame (1) and the support frame (2) are fixedly connected with support rods (7). The bottom of the support rod (7) is fixedly connected with a connecting plate (8). One side of the connecting plate (8) close to the support rod (7) is fixedly connected with the support rod (7).

3. The special-shaped air duct fixing tooling according to claim 1, wherein: The pressing assembly (5) includes a lower pressing plate (501). The lower pressing plate (501) is movably connected to the inner cavity of the support frame (2). A rubber pad (502) is fixedly connected to the bottom of the lower pressing plate (501). A fixing plate (503) is fixedly connected to the top of the support frame (2). A threaded hole (504) is opened on the top of the fixing plate (503). A threaded rod (505) is threadedly connected to the inner cavity of the threaded hole (504). A rotating member (506) is fixedly connected to the top of the threaded rod (505). The bottom of the threaded rod (505) is rotatably connected to the lower pressing plate (501) through a bearing.

4. The special-shaped air duct fixing tooling according to claim 3, characterized in that: Stroke holes (9) are opened on both sides of the front side and the rear side of the support frame (2). A stroke block (10) is slidably connected to the inner cavity of the stroke hole (9). One side of the stroke block (10) close to the lower pressing plate (501) is fixedly connected to the lower pressing plate (501).

5. The special-shaped air duct fixing tooling according to claim 1, wherein: The clamping assembly (6) includes two clamping plates (61). Moving rods (62) are fixedly connected to the opposite sides of the two clamping plates (61). The opposite sides of the two moving rods (62) penetrate through the placement frame (1) and are fixedly connected with control plates (63). A matching hole (64) is opened on the bottom of the control plate (63). An extrusion rod (65) is fixedly connected to the inner cavity of the matching hole (64).

6. The special-shaped air duct fixing tooling according to claim 5, characterized in that: An electric cylinder (11) is fixedly connected to the bottom of the placement frame (1). The output end of the electric cylinder (11) is fixedly connected with a special-shaped plate (12). Extrusion holes (13) used in cooperation with the extrusion rod (65) are opened on the left side and the right side of the front side of the special-shaped plate (12). The extrusion rod (65) is movably connected to the inner cavity of the extrusion hole (13).