European furnace gas pipe production device
Through integrated automatic loading and multi-process processing on one machine, the problems of low production efficiency and high cost of the European furnace gas pipe are solved, and efficient and low-cost production of European furnace gas pipes are achieved.
Patent Information
- Application Number
- CN202422181182.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-09-05
AI Technical Summary
The production of European furnace gas pipes requires multiple equipment to complete, which is inefficient and has high cost.
Design a European furnace gas pipe production device, integrating automatic loading components, positioning seats, flattening machines, welding devices and tapping machines into one machine, realizing the flattening, tapping and welding processes of European furnace gas pipes, equipped with automatic conveying components, pipe bending and hole opening machines, realizing fully automated production.
Significantly reduce production costs, improve work efficiency, reduce manual operations, and improve production efficiency.
Smart Images

Figure CN223057174U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of Europeanization furnaces, in particular to a production device for Europeanization furnace gas pipes. Background Art
[0002] Europeanization furnaces have the characteristics of energy conservation, environmental protection, etc., and are easy to operate, safer. Their furnace bodies have beautiful appearance and smaller sizes, are easy to carry, and are suitable for outdoor and indoor use.
[0003] The Europeanization furnace gas pipe is an important part of the Europeanization furnace. It is usually used to connect the furnace body of the Europeanization furnace and the gas source to ensure that the gas can be safely and stably supplied to the furnace body of the Europeanization furnace, so as to ensure its normal operation. The Europeanization furnace gas pipe is used in combination with multiple furnace bodies, and the ends must be sealed. Multiple shunt pipes are arranged in the middle to connect with the furnace body. Therefore, when producing the Europeanization furnace gas pipe, multiple processes such as flattening, welding, and tapping need to be carried out on it. Each traditional process requires multiple machines to complete, with low work efficiency and high costs. Summary of the Utility Model
[0004] Aiming at the problems that the production of Europeanization furnace gas pipes requires multiple pieces of equipment to complete, with low work efficiency and high costs, the technical problem to be solved by the utility model is to provide a production device for Europeanization furnace gas pipes to solve the above problems.
[0005] The technical solution adopted by the utility model to solve the above technical problems is as follows: A production device for Europeanization furnace gas pipes, including a workbench, on which are provided: an automatic feeding component, which is located on one side of the workbench;
[0006] A positioning seat, which is located at the discharge port of the automatic feeding component for positioning the Europeanization furnace gas pipe;
[0007] A flattening machine, which is located on one side of the positioning seat and flattens one end of the Europeanization furnace gas pipe;
[0008] A welding device, which is arranged on the same side as the flattening component and is used to weld the flattened position of the flattened Europeanization furnace gas pipe to achieve the purpose of sealing;
[0009] A tapping machine, which is located on the other side of the positioning seat and processes the inner wall of the other end of the Europeanization furnace gas pipe with threads;
[0010] When processing the Europeanization furnace gas pipe, the Europeanization furnace gas pipe is fed through the automatic feeding device and transported to the positioning seat. The positioning seat positions the Europeanization furnace gas pipe. After the flattening component and the tapping machine respectively flatten and tap the two ends of the Europeanization furnace gas pipe, the flattened end of the Europeanization furnace gas pipe is welded by the welding device to obtain the processed Europeanization furnace gas pipe.
[0011] A further preferred solution of the present utility model is as follows: A pipe bender and a hole opener are further provided on the workbench. The pipe bender is located at the rear side of the positioning seat and is used for bending the European-style furnace gas pipes. The hole opener is located at the rear side of the pipe bender and is used for opening holes in the European-style furnace gas pipes. After the European-style furnace gas pipes are flattened, tapped, and welded, they are bent into the required shape by the pipe bender and then drilled by the hole opener to obtain the finished European-style furnace gas pipes.
[0012] A further preferred solution of the present utility model is as follows: An automatic conveying assembly is provided on the workbench. The automatic conveying assembly can convey the European-style furnace gas pipes to each process for processing, and the automatic conveying assembly can slide horizontally and vertically.
[0013] A further preferred solution of the present utility model is as follows: The automatic conveying assembly includes a support frame, a guide rail provided on the support frame, a slider slidably provided on the guide rail, and a clamp provided on the slider and driven by a cylinder to lift in the vertical direction. The guide rail is horizontally mounted above the positioning seat, the pipe bender, and the hole opener.
[0014] A further preferred solution of the present utility model is as follows: A driving motor is provided on the slider, a gear is provided at the output end of the driving motor, and a rack is provided on the guide rail and arranged along the length direction of the track and meshed with the gear.
[0015] A further preferred solution of the present utility model is as follows: There are two clamps. One clamp slides between the positioning seat and the pipe bender, and the other clamp slides between the pipe bender and the hole opener.
[0016] A further preferred solution of the present utility model is as follows: The automatic loading assembly includes a loading cabinet and a feeding table. The loading cabinet and the feeding table enclose to form a feeding bin. The bottom wall of the feeding bin and the top surface of the feeding table are both inclined planes inclined towards the positioning seat. There is a gap between the feeding bin and the feeding table, and a lifting plate driven by a cylinder is provided at the gap. When the lifting plate rises, it can push the European-style furnace gas pipes upward so that the European-style furnace gas pipes slide from the top surface of the feeding table to the positioning seat.
[0017] A further preferred solution of the present utility model is as follows: A plurality of positioning grooves for positioning both ends of the European-style furnace gas pipes are provided on the positioning seat. The positioning grooves correspond to the flattening machine, the tapping machine, and the welding device respectively. The positioning seat includes a bottom plate and support plates slidably provided on both sides of the bottom plate. The bottom plate is fixed on the workbench. A connecting rod for slidably connecting the two support plates is provided between the two support plates. A push plate for respectively pushing the two support plates to move to adjust the distance between the two support plates is provided between the two support plates. Both push plates are driven by cylinders.
[0018] A further preferred solution of the present utility model is as follows: A limiting groove is provided at the position below the working table where the hole punching machine is located. A plurality of air cylinders are provided under the working table and extend into the limiting groove to push out the Europeanized furnace gas pipe from the limiting groove. Above the limiting groove, there is a pressing block that is driven by an air cylinder to slide and press on the limiting groove. An avoidance hole corresponding to the punch of the hole punching machine is provided on the pressing block.
[0019] A further preferred solution of the present utility model is as follows: A discharge port is provided on the working table, and a material receiving bin is provided under the working table. A pushing block for pushing the Europeanized furnace gas pipe to slide out towards the discharge port is provided on the working table, and the pushing block is driven by an air cylinder.
[0020] A further preferred solution of the present utility model is as follows: The shape of the pushing block matches the shape of the Europeanized furnace gas pipe after processing.
[0021] Compared with the prior art, the present utility model has the following advantages:
[0022] 1. By providing an automatic feeding assembly, a positioning seat, a flattening machine, and a tapping machine on the working table, one machine can complete the flattening, tapping, and welding of the Europeanized furnace gas pipe, eliminating the need to purchase multiple machines and greatly reducing production costs.
[0023] 2. By providing an automatic feeding assembly on the working table, automatic feeding is achieved, eliminating the need for manual operation, reducing labor costs, and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] The present utility model will be further described in detail below in conjunction with the drawings and preferred embodiments. However, those skilled in the art will understand that these drawings are only drawn for the purpose of explaining the preferred embodiments and should not be construed as limiting the scope of the present utility model. In addition, unless otherwise specified, the drawings only schematically show the composition or structure of the described object and may include exaggerated displays, and the drawings are not necessarily drawn to scale.
[0025] Figure 1 It is one of the front side three-dimensional structure schematic diagrams of the preferred embodiment of the present utility model;
[0026] Figure 2 It is the right front side three-dimensional structure schematic diagram of the preferred embodiment of the present utility model;
[0027] Figure 3 It is the left front side three-dimensional structure schematic diagram of the preferred embodiment of the present utility model;
[0028] Figure 4 It is the three-dimensional structure schematic diagram of the automatic feeding assembly of the preferred embodiment of the present utility model;
[0029] Figure 5 It is the exploded view of the automatic feeding assembly of the preferred embodiment of the present utility model.
[0030] In the figure: 1, workbench; 11, discharge port; 12, material receiving bin; 13, pushing block; 14, controller; 2, automatic feeding assembly; 21, feeding cabinet; 22, material guiding table; 23, material placing bin; 24, lifting plate; 3, positioning seat; 31, positioning groove; 32, bottom plate; 33, support plate; 34, connecting rod; 35, pushing plate; 4, flattening machine; 5, welding device; 6, tapping machine; 7, pipe bending machine; 8, hole punching machine; 81, limiting groove; 82, pressing block; 83, avoiding hole; 9, automatic conveying assembly; 91, support frame; 92, guide rail; 93, slider; 94, fixture; 10, Europeanized furnace gas pipe. Detailed implementation manners
[0031] The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings. Those skilled in the art will appreciate that these descriptions are only descriptive and exemplary, and should not be construed as limiting the protection scope of the present invention.
[0032] It should be noted that: similar reference numerals represent similar items in the following drawings. Therefore, once an item is defined in one drawing, it may not be further defined and explained in subsequent drawings.
[0033] This embodiment mainly elaborates on the production device of the Europeanized furnace gas pipe, as follows:
[0034] As Figures 1 to 5As shown in the figure, the European-style furnace gas pipe production device includes a workbench 1. An automatic feeding component 2, a positioning seat 3, a flattening component, a welding device 5, a tapping machine 6, and a pipe bender 7 are arranged on the workbench 1. The automatic feeding component 2 is located on one side of the workbench 1 and is used to convey the European-style furnace gas pipe 10 to the positioning seat 3. The positioning seat 3 is located at the discharge port 11 of the automatic feeding component 2 to position the European-style furnace gas pipe 10 and prevent the European-style furnace gas pipe 10 from shaking during processing, which affects the processing accuracy. The flattening machine 4 is located on one side of the positioning seat 3 and flattens one end of the European-style furnace gas pipe 10. The welding device 5 is arranged on the same side as the flattening component and is used to weld the flattened position of the European-style furnace gas pipe 10 to achieve the purpose of sealing and prevent gas from leaking from the flattened part during use. The tapping machine 6 is located on the other side of the positioning seat 3 and processes the inner wall of the other end of the European-style furnace gas pipe 10 with threads. Processing the threads can facilitate the connection of the European-style furnace gas pipe 10 to the gas source. The tapping machine 6 is located behind the pipe bender 7 and is used to open holes in the European-style furnace gas pipe 10 to enable one pipe to connect multiple furnace bodies and supply gas to multiple furnace bodies at the same time. When the European-style furnace gas pipe 10 is processed, the European-style furnace gas pipe 10 is conveyed to the positioning seat 3 through the automatic feeding device. After the positioning seat 3 positions the European-style furnace gas pipe 10, and the flattening component and the tapping machine 6 flatten and tap the two ends of the European-style furnace gas pipe 10 respectively, the flattened end of the European-style furnace gas pipe 10 is welded by the welding device 5. Subsequently, after the European-style furnace gas pipe 10 is bent into the required shape by the pipe bender 7, it is then drilled by a drilling machine 8 to obtain the finished European-style furnace gas pipe 10. In this solution, by arranging the automatic feeding component 2, the positioning seat 3, the flattening machine 4, the tapping machine 6, the pipe bender 7, and the drilling machine 8 on the workbench 1, one machine can complete the entire processing process of the European-style furnace gas pipe 10 without the need to purchase multiple machines, greatly reducing the production cost. By arranging the automatic feeding component 2 on the workbench 1, automatic feeding is realized, eliminating the need for manual operation, reducing labor costs, and improving work efficiency.
[0035] As Figures 1 to 3 shown, an automatic conveying component 9 is arranged on the workbench 1. The automatic conveying component 9 can convey gas to each process for processing. The automatic conveying component 9 can slide horizontally and vertically. By setting the automatic conveying component 9, automatic feeding for each process can be realized, eliminating the need for manual operation, saving labor costs, and improving work efficiency.
[0036] Specifically, the automatic conveying assembly 9 includes a support frame 91, a guide rail 92 arranged on the support frame 91, a slider 93 slidingly arranged on the guide rail 92, and a fixture 94 arranged on the slider 93 and driven by a cylinder to rise and fall in the vertical direction. The guide rail 92 is horizontally arranged above the positioning seat 3, the pipe bending machine 7 and the hole opening machine 8. The fixture 94 slides on the horizontal frame to convey the European furnace gas pipe 10 on the positioning seat 3 to various positions for processing. The slider 93 is provided with a driving motor, and a gear is provided at the output end of the driving motor. The guide rail 92 is provided with a rack arranged along the length direction of the track and meshing with the gear. After the motor is started, the gear on the motor meshes with the rack, and the slider 93 is driven to slide on the guide rail 92. The slider 93 is provided with a cylinder, and a fixture 94 is provided at the telescopic end of the cylinder. The fixture 94 can be driven by the cylinder to slide vertically to achieve lifting and lowering, so as to avoid interference between the fixture 94 and the components of other processes during the conveying process. There are two clamps 94, one of which slides between the positioning seat 3 and the pipe bender 7, and the other slides between the pipe bender 7 and the hole opener 8. One clamp 94 is responsible for transporting between the positioning seat 3 and the pipe bender 7 on the positioning seat 3, and the other clamp 94 is responsible for transporting between the pipe bender 7 and the hole opener 8. The mutual coordination of the two clamps 94 can speed up the work and improve work efficiency.
[0037] like Figure 4 and Figure 5 As shown, the automatic feeding assembly 2 includes a feeding cabinet 21 and a material guide platform 22. The feeding cabinet 21 is located on one side of the workbench 1. The material guide platform 22 is fixed on the feeding cabinet 21 and enclosed with the feeding cabinet 21 to form a discharge bin 23. The discharge bin 23 is used to place the European furnace gas pipe 10. The bottom wall of the discharge bin 23 and the top surface of the material guide platform 22 are both inclined surfaces inclined toward the positioning seat 3. There is a gap between the discharge bin 23 and the material guide platform 22, and a lifting plate 24 driven by a cylinder is provided at the gap. When the lifting plate 24 rises, it can push the Europeanized furnace air pipe 10 upward to make the Europeanized furnace air pipe 10 slide from the top surface of the material guide platform 22 to the positioning seat 3. In order to prevent the Europeanized furnace air pipe 10 on the top of the lifting plate 24 from sliding down when the lifting plate 24 rises, the top of the lifting plate 24 is also set to be an inclined surface inclined toward the positioning seat 3. When the Europeanized furnace air pipe 10 is transported from the top inclined surface of the lifting plate 24 to the top surface of the material guide platform 22, the inclined surface of the top of the lifting plate 24 can limit the Europeanized furnace air pipe 10.
[0038] like Figures 1 to 3As shown in the figure, the positioning base 3 is provided with a number of positioning grooves 31 for positioning both ends of the European-style furnace gas pipe 10. The positioning grooves 31 correspond to the flattening machine 4, the tapping machine 6, and the welding device 5 respectively. The positioning base 3 includes a bottom plate 32 and support plates 33 slidably arranged on both sides of the bottom plate 32. The bottom plate 32 is fixed on the workbench 1. An connecting rod 34 for slidably connecting the two support plates 33 is arranged between the two support plates 33. Specifically, the bottom plate 32 is fixed on the workbench 1 by screws or welding. The bottom plate 32 is provided with a chute for the two support plates 33 to slide. The bottom of the two support plates 33 is provided with sliding blocks extending into the chute and capable of sliding along the chute. The two support plates 33 are symmetrically provided with sliding holes. Both sides of the connecting rod 34 extend into the sliding holes respectively and can slide in the sliding holes. A push plate 35 for respectively pushing the two support plates 33 to move to adjust the distance between the two support plates 33 is arranged between the two support plates. Both push plates 35 are driven by cylinders. By setting the two support plates 33 to have an adjustable distance structure, the positioning base 3 can match European-style furnace gas pipes 10 of different lengths, enhancing the practicability of the production device for European-style furnace gas pipes 10.
[0039] Specifically, a limit groove 81 is provided at the position of the workbench 1 below the punching machine 8. A plurality of cylinders for pushing the European-style furnace gas pipe 10 out of the limit groove 81 are arranged below the workbench 1 and extend into the limit groove 81. Above the limit groove 81, there is a pressing block 82 driven by a cylinder to slide and press on the limit groove 81. The pressing block 82 is provided with an avoidance hole 83 corresponding to the punch of the punching machine 8. When the automatic conveying component 9 transports the European-style furnace gas pipe 10 into the limit groove 81, the cylinder is started to push the pressing block 82 to press above the limit groove 81, and the punching machine 8 is started. The punch of the punching machine passes through the avoidance hole 83 to punch the European-style furnace gas pipe 10. The punching machine 8 is not limited to one, and multiple punching machines can be set as needed and arranged along the edge of the limit groove 81.
[0040] Specifically, a discharge port 11 is provided on the workbench 1, and a receiving bin 12 is arranged below the workbench 1. The receiving bin 12 is directly below the discharge port 11. A push block 13 for pushing the European-style furnace gas pipe 10 to slide out of the discharge port 11 is arranged on the workbench 1. The push block 13 is driven by a cylinder, and the shape of the push block 13 matches the shape of the processed European-style furnace gas pipe 10.
[0041] Specifically, a controller 14 is provided on the workbench 1. By operating the controller 14 to control multiple processes and the rotation of the automatic conveying component 9, the entire processing process is fully automated.
[0042] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the utility model product is usually placed during use. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.
[0043] The above has introduced in detail the Europeanized furnace gas pipe production device provided by the present utility model. Specific examples are used in this article to elaborate on the principle and implementation manner of the present utility model. The description of the above embodiments is only for helping to understand the present utility model and its core idea. It should be pointed out that for those of ordinary skill in the art in this technical field, without departing from the principle of the present utility model, several improvements and modifications can still be made to the present utility model, and these improvements and modifications also fall within the protection scope of the claims of the present utility model.
Claims
1. The production device of the Europeanized furnace gas pipe, including a workbench, is characterized in that, The workbench is provided with the following: An automatic feeding component, which is located on one side of the workbench; A positioning seat, which is located at the discharge port of the automatic feeding component for positioning the Europeanized furnace gas pipe; A flattening machine, which is located on one side of the positioning seat and flattens one end of the Europeanized furnace gas pipe; A welding device, which is arranged on the same side as the flattening component and is used to weld the flattened position of the Europeanized furnace gas pipe to achieve the purpose of sealing; A tapping machine, which is located on the other side of the positioning seat and processes threads at the other end of the Europeanized furnace gas pipe; When processing the Europeanized furnace gas pipe, the Europeanized furnace gas pipe is fed and transported to the positioning seat through the automatic feeding device. After the positioning seat positions the Europeanized furnace gas pipe, the flattening component and the tapping machine respectively flatten and tap the two ends of the Europeanized furnace gas pipe. Then, the flattened end of the Europeanized furnace gas pipe is welded by the welding device to obtain the processed Europeanized furnace gas pipe.
2. The Europeanized furnace gas pipe production device according to claim 1, characterized in that, The workbench is also provided with a pipe bender and a hole punching machine. The pipe bender is located behind the positioning seat and is used to bend the Europeanized furnace gas pipe. The hole punching machine is located behind the pipe bender and is used to punch holes in the Europeanized furnace gas pipe. After the Europeanized furnace gas pipe is flattened, tapped and welded, it is bent into the required shape by the pipe bender and then punched by the hole punching machine to obtain the finished Europeanized furnace gas pipe.
3. The Europeanized furnace gas pipe production device according to claim 1, characterized in that, The workbench is provided with an automatic conveying component, which can convey the Europeanized furnace gas pipe to each process for processing. The automatic conveying component can slide horizontally and vertically.
4. The production device of the Europeanized furnace gas pipe according to claim 3, characterized in that, The automatic conveying component includes a support frame, a guide rail arranged on the support frame, a slider slidably arranged on the guide rail, and a clamp arranged on the slider and driven by a cylinder to lift in the vertical direction. The guide rail is horizontally arranged above the positioning seat, the pipe bender and the hole punching machine.
5. The Europeanized furnace gas pipe production device according to claim 4, characterized in that, A driving motor is arranged on the slider, a gear is arranged at the output end of the driving motor, and a rack is arranged on the guide rail along the length direction of the track and meshes with the gear.
6. The Europeanized furnace gas pipe production device according to claim 4, characterized in that, There are two clamps. One clamp slides between the positioning seat and the pipe bender, and the other clamp slides between the pipe bender and the hole punching machine.
7. The Europeanized furnace gas pipe production device according to claim 1, characterized in that, The automatic feeding component includes a feeding cabinet and a feeding guide table. The feeding cabinet and the feeding guide table enclose to form a feeding bin. The bottom wall of the feeding bin and the top surface of the feeding guide table are both inclined planes towards the positioning seat. There is a gap between the feeding bin and the feeding guide table, and a lifting plate driven by a cylinder is arranged at the gap. When the lifting plate rises, it can push the Europeanized furnace gas pipe upward so that the Europeanized furnace gas pipe slides from the top surface of the feeding guide table to the positioning seat.
8. The Europeanized furnace gas pipe production device according to claim 1, characterized in that, The positioning seat is provided with a number of positioning grooves for positioning the two ends of the Europeanized furnace gas pipe. The positioning grooves correspond to the flattening machine, the tapping machine and the welding device respectively. The positioning seat includes a bottom plate and support plates slidably arranged on both sides of the bottom plate. The bottom plate is fixed on the workbench. A connecting rod for slidably connecting the two support plates is arranged between the two support plates. A push plate for respectively pushing the two support plates to move to adjust the distance between the two support plates is arranged between the two support plates. Both push plates are driven by cylinders.
9. The Europeanized furnace gas pipe production device according to claim 2, characterized in that: A limiting groove is arranged at the position below the hole punching machine on the workbench. A plurality of cylinders are arranged under the workbench and extend into the limiting groove to push the Europeanized furnace gas pipe out of the limiting groove. A pressing block driven by a cylinder to slide and press on the limiting groove is arranged above the limiting groove. An avoidance hole corresponding to the punch of the hole punching machine is arranged on the pressing block.
10. The production device of the Europeanized furnace gas pipe according to claim 9, characterized in that: The workbench is provided with a discharge port, a material receiving bin is arranged under the workbench, and a pushing block for pushing the European-style furnace gas pipe to slide out of the discharge port is arranged on the workbench, and the pushing block is driven by a cylinder.