Leakage detection device of gas heat supply pipe network
By designing an automated leak detection device for gas heating pipeline network, the problem of inefficient manpower detection in the prior art is solved, and efficient automatic detection of heating pipelines is achieved.
Patent Information
- Application Number
- CN202421995794.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-17
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-08-17
AI Technical Summary
The existing gas heating pipeline leakage detection device requires manpower to assist in testing one by one, resulting in a large amount of manpower and inefficient inspection during large-scale inspections.
A device including a sequential feeding assembly, a clamping assembly and a driving assembly is designed. Through the cooperation of an electric push rod, a hydraulic cylinder and a driving motor, the automatic transmission, clamping and pressurization detection of the heating pipe is realized, and the detection pool is used to observe the bubbles to judge leakage.
It realizes automated inspection of heating pipelines, reduces labor costs, improves inspection efficiency and work efficiency, and meets the needs of efficient production capacity.
Smart Images

Figure CN223057662U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heat supply pipeline detection, and specifically to a leakage detection device for a gas heat supply pipe network. Background Technique
[0002] A heat supply pipe network, also known as a heat pipeline, starts from a boiler room, a direct-fired machine room, a heat supply center, etc. The heat supply pipeline leads from the heat source to the heat inlet of the building. Multiple heat supply pipelines form a pipe network. To ensure tightness, the heat supply pipelines need to be subjected to tightness detection during the production process to avoid the problem of repeated rework caused by heat source leakage after installation.
[0003] Currently, most of the existing leakage detection devices for gas heat supply pipe networks require manual assistance to detect the leakage of heat supply pipelines one by one. When it is necessary to detect the leakage of a large number of heat supply pipelines, it will consume a lot of manpower and the work efficiency is low. For this reason, the utility model provides a leakage detection device for a gas heat supply pipe network. Content of the Utility Model
[0004] The utility model provides a leakage detection device for a gas heat supply pipe network to solve the problem that most of the existing leakage detection devices for gas heat supply pipe networks require manual assistance to detect the leakage of heat supply pipelines one by one. When it is necessary to detect the leakage of a large number of heat supply pipelines, it will consume a lot of manpower and the work efficiency is low as mentioned in the above background technique.
[0005] The technical solution of the utility model is as follows:
[0006] A leakage detection device for a gas heat supply pipe network includes an operation table body. On both symmetric sides of the upper end face of the operation table body, there are fixed baffles one. On the tops of the two baffles one, there is an in-sequence feeding component. On one side of the operation table body, there are symmetrically installed support vertical plates. Between the two support vertical plates, there is a fixed detection water tank. On the tops of the two support vertical plates, there is a U-shaped frame one. At the bottom of the U-shaped frame one, there is a clamping component. On the two support vertical plates, there is a driving component;
[0007] The sequential feeding component includes a U-shaped frame II fixedly installed on one side of the top of two first baffles. A support seat is fixedly installed on one side of the top of the U-shaped frame II. An electric push rod I is rotatably connected to the support seat. The output end of the electric push rod I is fixedly installed with a connecting seat. A connecting rod is rotatably connected to the connecting seat. An activity groove is formed on the U-shaped frame II. The bottom end of the connecting rod penetrates to the bottom of the activity groove and is fixedly installed with a rotating block. A fixed rod is fixedly installed inside the U-shaped frame II. The rotating block is rotatably connected to the outer surface of the fixed rod. Limiting card strips are symmetrically and fixedly installed on both sides of the lower end surface of the U-shaped frame II. The same inserting plate is slidably connected inside every two limiting card strips. Vertical rods are symmetrically and fixedly installed on the tops of the two inserting plates. A connecting column is rotatably connected to one side of several vertical rods. Through grooves are formed on both symmetrical sides of the rotating block.
[0008] Preferably, the clamping component includes a hydraulic cylinder fixedly installed on the top of the U-shaped frame I. The output end of the hydraulic cylinder penetrates to the bottom of the U-shaped frame I and is fixedly installed with a protective cover. Telescopic rods I are symmetrically and fixedly installed between the top of the protective cover and the U-shaped frame I. A bearing plate is fixedly installed on the lower end surface of the protective cover. A driving motor I is fixedly installed inside the protective cover. The output end of the driving motor I penetrates to the bottom of the bearing plate through a bearing and is fixedly installed with a movable block. Transmission rods are rotatably connected to both ends of the movable block. T-shaped sliders are fixedly installed at one ends of the two transmission rods. T-shaped sliding rails matching the T-shaped sliders are symmetrically and fixedly installed on both sides of the bottom of the bearing plate. Clamping vertical plates are fixedly installed on one side of the two T-shaped sliders. Pipe sealing plugs are fixedly installed on the relatively opposite sides of the bottoms of the two clamping vertical plates.
[0009] Preferably, the driving component includes a protective box fixedly installed on one side of the supporting vertical plate. A driving motor II is fixedly installed inside the protective box. Sliding grooves are formed on both of the two supporting vertical plates. Threaded rods are rotatably connected inside the two sliding grooves. One ends of the two threaded rods penetrate to one side of the supporting vertical plate through bearings and are fixedly installed with driving wheels. A belt is connected in transmission between the two driving wheels. The output end of the driving motor II is fixedly installed at one end of the driving wheel.
[0010] Preferably, the side wall of the connecting column matches the side wall of the through groove, the connecting column is movably connected inside the through groove, and the limiting card strip matches the side wall of the inserting plate.
[0011] Preferably, the operating table body is inclined, and a second baffle is fixedly installed on one side of the operating table body.
[0012] Preferably, clamping plates are arranged on both symmetrical sides of the upper end surface of the operating table body. Electric push rods II and telescopic rods II are fixedly installed between the two clamping plates and the first baffle. Moving grooves are formed on one side of the two clamping plates.
[0013] Preferably, an air pump is provided on one side inside the protective cover. The air outlet end of the air pump is communicated with an air pipe, and the other end of the air pipe penetrates through one end of the pipeline sealing plug.
[0014] Preferably, the bottom of the first U-shaped frame is threadedly connected to the outer surface of the threaded rod, and the bottom of the first U-shaped frame is matched with the sliding groove.
[0015] The working principle and beneficial effects of the present utility model are as follows:
[0016] 1. In the present utility model, by starting the first electric push rod to drive the rotating block at the bottom of the connecting rod to rotate reciprocally, and then through the mutual cooperation among the fixed rod, the limit clamping strip, the insertion plate, the vertical rod, the connecting column and the through groove, the heat supply pipeline is sequentially driven, and then the leakage detection of the heat supply pipeline is carried out through the clamping assembly and the driving assembly, realizing integrated operation, reducing the labor cost, improving the work efficiency, and meeting the current high-efficiency production capacity.
[0017] 2. In the present utility model, by sequentially driving the heat supply pipeline, the transported heat supply pipeline can be transported in a single interval, ensuring the orderly progress of the whole process. The two ends of the heat supply pipeline can be blocked by the clamping assembly, and then the air pump is started to pressurize the inside, and the clamped heat supply pipeline is extended into the detection water tank through the driving assembly. By observing whether there are bubbles emerging in the detection water tank, it can be judged whether the heat supply pipeline has leakage, improving the detection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The present utility model will be further described in detail below in conjunction with the drawings and specific embodiments.
[0019] Figure 1 is the three-dimensional external structure diagram of the present utility model;
[0020] Figure 2 is the schematic diagram of the sequential feeding assembly of the present utility model;
[0021] Figure 3 is the structural diagram at position A in the sequential feeding assembly of the present utility model;
[0022] Figure 4 is the schematic diagram of the clamping assembly of the present utility model;
[0023] Figure 5 is the schematic diagram of the driving assembly of the present utility model;
[0024] Figure 6 is the structural diagram of the second baffle of the present utility model.
[0025] In the figure: 1. Operating table body; 2. First baffle; 3. Support vertical plate; 4. Detection water tank; 5. First U-shaped frame; 6. Second baffle; 7. Clamping plate; 8. Second electric push rod; 9. Second telescopic rod; 10. Air pump; 11. Air pipe; 100. Sequential feeding component; 101. Second U-shaped frame; 102. Support seat; 103. First electric push rod; 104. Connection seat; 105. Connecting rod; 106. Moving groove; 107. Rotating block; 108. Fixed rod; 109. Limit clamping strip; 110. Insertion plate; 111. Vertical rod; 112. Connection column; 113. Through groove; 200. Clamping component; 201. Hydraulic cylinder; 202. Protective cover; 203. First telescopic rod; 204. Bearing plate; 205. First driving motor; 206. Moving block; 207. Transmission rod; 208. T-shaped sliding block; 209. T-shaped sliding rail; 210. Clamping vertical plate; 211. Pipe sealing plug; 300. Driving component; 301. Protective box; 302. Second driving motor; 303. Sliding groove; 304. Threaded rod; 305. Driving wheel; 306. Belt. Detailed implementation mode
[0026] Next, in combination with the embodiments of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the scope of protection of the present invention.
[0027] Embodiment 1
[0028] As Figures 1 to 6 shown, this embodiment proposes a leakage detection device for a gas heating pipe network, including an operating table body 1. On both symmetric sides of the upper end face of the operating table body 1, a first baffle 2 is fixedly installed. A sequential feeding component 100 is installed on the tops of the two first baffles 2. On one side of the operating table body 1, support vertical plates 3 are symmetrically installed. A detection water tank 4 is fixedly installed between the two support vertical plates 3. A first U-shaped frame 5 is installed on the tops of the two support vertical plates 3. The operating table body 1 is inclined. A second baffle 6 is fixedly installed on one side of the operating table body 1. Clamping plates 7 are arranged on both symmetric sides of the upper end face of the operating table body 1. A second electric push rod 8 and a second telescopic rod 9 are fixedly installed between the two clamping plates 7 and the first baffle 2. The input end of the second electric push rod 8 is connected to the power supply through an external cable. A moving groove is opened on one side of the two clamping plates 7. An air pump 10 is arranged on one side inside the protective cover 202. The input end of the air pump 10 is connected to the power supply through an external cable. The air outlet end of the air pump 10 is communicated with an air pipe 11. A clamping component 200 is installed at the bottom of the first U-shaped frame 5. A driving component 300 is installed on the two support vertical plates 3;
[0029] The sequential feeding component 100 includes a U-shaped frame two 101 fixedly installed on one side of the top of two baffles one 2. A support base 102 is fixedly installed on one side of the top of the U-shaped frame two 101. An electric push rod one 103 is rotatably connected to the support base 102. The output end of the electric push rod one 103 is fixedly installed with a connecting seat 104. A connecting rod 105 is rotatably connected to the connecting seat 104. An activity groove 106 is formed in the U-shaped frame two 101. The bottom end of the connecting rod 105 penetrates to the bottom of the activity groove 106 and is fixedly installed with a rotating block 107. A fixed rod 108 is fixedly installed inside the U-shaped frame two 101. The rotating block 107 is rotatably connected to the outer surface of the fixed rod 108. Limiting card strips 109 are symmetrically and fixedly installed on both sides of the lower end surface of the U-shaped frame two 101. The same inserting plate 110 is slidably connected inside every two limiting card strips 109. Vertical rods 111 are symmetrically and fixedly installed on the top of the two inserting plates 110. A connecting column 112 is rotatably connected to one side of a plurality of vertical rods 111. Through grooves 113 are formed on both symmetric sides of the rotating block 107. The side wall of the connecting column 112 matches the side wall of the through groove 113. The connecting column 112 is movably connected inside the through groove 113. The limiting card strip 109 matches the side wall of the inserting plate 110;
[0030] By setting the sequential feeding component 100, the heating pipelines can be effectively conveyed sequentially. When it is necessary to convey the heating pipelines sequentially, first, a plurality of heating pipelines are placed between the two clamping plates 7. Then, the electric push rod two 8 is started to drive the two clamping plates 7 to limit the heating pipelines. Then, due to the inclined setting of the operation table body 1, the heating pipelines roll. Then, the electric push rod one 103 is started to drive the rotating block 107 at the bottom of the connecting rod 105 to rotate reciprocally, so as to drive the inserting plates 110 at both ends of the rotating block 107 to move up and down sequentially inside the limiting card strips 109. When one inserting plate 110 is in contact with the operation table body 1, the other inserting plate 110 rises, thereby sequentially driving the heating pipelines.
[0031] Embodiment 2
[0032] As Figures 1 to 6As shown in the figure, based on the same concept as in the above-mentioned Embodiment 1, this embodiment also proposes that the clamping assembly 200 includes a hydraulic cylinder 201 fixedly installed on the top of the first U-shaped frame 5. The output end of the hydraulic cylinder 201 penetrates through the bottom of the first U-shaped frame 5 and is fixedly installed with a protective cover 202. A first telescopic rod 203 is symmetrically and fixedly installed between the top of the protective cover 202 and the first U-shaped frame 5. A bearing plate 204 is fixedly installed on the lower end surface of the protective cover 202. A first driving motor 205 is fixedly installed inside the protective cover 202. The input end of the first driving motor 205 is connected to a power supply through an external cable. The output end of the first driving motor 205 penetrates through the bearing plate 204 to the bottom through a bearing and is fixedly installed with a movable block 206. Transmission rods 207 are rotatably connected to both ends of the movable block 206. A T-shaped slider 208 is fixedly installed at one end of each of the two transmission rods 207. T-shaped slide rails 209 matching the T-shaped sliders 208 are symmetrically and fixedly installed on both sides of the bottom of the bearing plate 204. A clamping vertical plate 210 is fixedly installed on one side of each of the two T-shaped sliders 208. A pipe sealing plug 211 is fixedly installed on the opposite side of the bottom of the two clamping vertical plates 210. The other end of the air pipe 11 penetrates through one end of the pipe sealing plug 211;
[0033] The clamping assembly 200 provided can automatically seal and clamp both ends of the heating pipe. When it is necessary to automatically seal and clamp both ends of the heating pipe, the first driving motor 205 is started to drive the movable block 206 to rotate. While the movable block 206 is rotating, through the mutual cooperation between the movable block 206, the transmission rod 207, the T-shaped slider 208 and the T-shaped slide rail 209, the pipe sealing plugs 211 on the two clamping vertical plates 210 are driven to move relatively, so as to automatically seal and clamp both ends of the heating pipe.
[0034] The driving assembly 300 includes a protective box 301 fixedly installed on one side of the support vertical plate 3. A second driving motor 302 is fixedly installed inside the protective box 301. The input end of the second driving motor 302 is connected to a power supply through an external cable. Sliding grooves 303 are formed on both support vertical plates 3. Threaded rods 304 are rotatably connected in the two sliding grooves 303. One end of each of the two threaded rods 304 penetrates through the support vertical plate 3 to the outside through a bearing and is fixedly installed with a driving wheel 305. A belt 306 is drivingly connected between the two driving wheels 305. The output end of the second driving motor 302 is fixedly installed at one end of the driving wheel 305. The bottom of the first U-shaped frame 5 is threadedly connected to the outer surface of the threaded rod 304. The bottom of the first U-shaped frame 5 matches the sliding groove 303. The driving assembly 300 provided can effectively drive the clamped heating pipe to perform leakage detection.
[0035] During operation, first place the heating pipeline between the two clamping vertical plates 210, then start the second electric push rod 8 to drive the two clamping plates 7 to limit the heating pipeline. Next, due to the inclined setting of the operation table body 1, the heating pipeline rolls. Then start the first electric push rod 103 to drive the rotating block 107 at the bottom of the connecting rod 105 to rotate reciprocally, thereby driving the plug plates 110 at both ends of the rotating block 107 to move up and down in sequence within the limit clamping strips 109. When one side of the plug plate 110 is in contact with the operation table body 1, the other side of the plug plate 110 rises, thus driving the heating pipeline in sequence. When the heating pipeline rolls to one side of the second baffle 6, then start the second driving motor 302 to drive the driving wheel 305 to rotate. The driving wheel 305 drives another driving wheel 305 to rotate through the belt 306, thereby driving the two threaded rods 304 to rotate. The two threaded rods 304 drive the clamping assembly 200 on the first U-shaped frame 5 to move above the heating pipeline. Then start the hydraulic cylinder 201 to drive the protective cover 202 to move downward close to the heating pipeline. Next, start the first driving motor 205 to drive the movable block 206 to rotate. While the movable block 206 is rotating, through the mutual cooperation between the movable block 206, the transmission rod 207, the T-shaped slider 208, and the T-shaped slide rail 209, the pipe sealing plugs 211 on the two clamping vertical plates 210 are driven to move relatively, thereby clamping and sealing both ends of the heating pipeline. Then continue to move the clamped heating pipeline to above the detection water tank 4 through the driving assembly 300. Next, drive the clamped heating pipeline to extend into the detection water tank 4 filled with water through the hydraulic cylinder 201. Then start the air pump 10 to internally pressurize the heating pipeline. By observing whether there are bubbles emerging in the detection water tank 4, it is judged whether the heating pipeline has leaks. The detected heating pipeline is moved to the next process through the driving assembly 300, realizing integrated operation and reducing labor costs.
[0036] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A leakage detection device for a gas heating pipe network, characterized in that, It includes an operation table body (1). On both symmetrical sides of the upper end face of the operation table body (1), there are first baffles (2) fixedly installed. On the tops of the two first baffles (2), there is a sequential feeding component (100) installed. On one side of the operation table body (1), there are support vertical plates (3) symmetrically installed. Between the two support vertical plates (3), there is a detection water tank (4) fixedly installed. On the tops of the two support vertical plates (3), there is a first U-shaped frame (5) installed. At the bottom of the first U-shaped frame (5), there is a clamping component (200) installed. On the two support vertical plates (3), there is a driving component (300) installed; The sequential feeding component (100) includes a second U-shaped frame (101) fixedly installed on one side of the tops of the two first baffles (2). On one side of the top of the second U-shaped frame (101), there is a support base (102) fixedly installed. On the support base (102), there is a first electric push rod (103) rotatably connected. At the output end of the first electric push rod (103), there is a connecting seat (104) fixedly installed. On the connecting seat (104), there is a connecting rod (105) rotatably connected. There is a movable groove (106) opened on the second U-shaped frame (101). The bottom end of the connecting rod (105) penetrates to the bottom of the movable groove (106) and is fixedly installed with a rotating block (107). Inside the second U-shaped frame (101), there is a fixed rod (108) fixedly installed. The rotating block (107) is rotatably connected to the outer surface of the fixed rod (108). On both symmetrical sides of the lower end face of the second U-shaped frame (101), there are limit clamping strips (109) symmetrically fixedly installed. Inside every two limit clamping strips (109), there is the same inserting plate (110) slidably connected. On the tops of the two inserting plates (110), there are vertical rods (111) symmetrically fixedly installed. On one side of several vertical rods (111), there is a connecting column (112) rotatably connected. On both symmetrical sides of the rotating block (107), there are through grooves (113).
2. The leakage detection device for a gas heating pipe network according to claim 1, characterized in that, The clamping component (200) includes a hydraulic cylinder (201) fixedly installed on the top of the first U-shaped frame (5). The output end of the hydraulic cylinder (201) penetrates to the bottom of the first U-shaped frame (5) and is fixedly installed with a protective cover (202). Between the top of the protective cover (202) and the first U-shaped frame (5), there are first telescopic rods (203) symmetrically fixedly installed. On the lower end face of the protective cover (202), there is a bearing plate (204) fixedly installed. Inside the protective cover (202), there is a first driving motor (205) fixedly installed. The output end of the first driving motor (205) penetrates to the bottom of the bearing plate (204) through a bearing and is fixedly installed with a movable block (206). At both ends of the movable block (206), there are transmission rods (207) rotatably connected. At one end of the two transmission rods (207), there are T-shaped sliders (208) fixedly installed. On both symmetrical sides of the bottom of the bearing plate (204), there are T-shaped slide rails (209) fixedly installed that match the T-shaped sliders (208). On one side of the two T-shaped sliders (208), there are clamping vertical plates (210) fixedly installed. On the relatively opposite sides of the bottoms of the two clamping vertical plates (210), there are pipeline sealing plugs (211) fixedly installed.
3. The leakage detection device for a gas heating pipe network according to claim 1, wherein, The driving assembly (300) comprises a protection box (301) fixedly mounted on one side of the supporting vertical plate (3), a second driving motor (302) fixedly mounted inside the protection box (301), a sliding groove (303) being provided on the two supporting vertical plates (3), a threaded rod (304) being rotatably connected in the two sliding grooves (303), one end of the two threaded rods (304) passing through a bearing to one side of the supporting vertical plate (3) and a driving wheel (305) being fixedly mounted thereon, a belt (306) being transmission-connected between the two driving wheels (305), and an output end of the second driving motor (302) being fixedly mounted on one end of the driving wheel (305).
4. The leakage detection device for a gas heating pipe network according to claim 1, characterized in that, The side wall of the connecting column (112) matches the side wall of the through slot (113), the connecting column (112) is movably connected in the through slot (113), and the limiting clamping strip (109) matches the side wall of the plug board (110).
5. The leakage detection device for a gas heating pipe network according to claim 1, characterized in that, The operating table body (1) is arranged in an inclined manner, and a second baffle (6) is fixedly mounted on one side of the operating table body (1).
6. The leakage detection device for a gas heating pipe network according to claim 1, characterized in that, Clamping plates (7) are symmetrically arranged on both sides of the upper end surface of the operating table body (1), and electric push rods (8) and telescopic rods (9) are fixedly installed between the two clamping plates (7) and the baffle plate (2), and a movable groove is opened on one side of the two clamping plates (7).
7. The leakage detection device for a gas heating pipe network according to claim 2, characterized in that, An air pump (10) is arranged on one side of the protective cover (202); an air outlet end of the air pump (10) is connected to an air pipe (11); the other end of the air pipe (11) penetrates to one end of a pipeline sealing plug (211).
8. The leakage detection device for a gas heating pipe network according to claim 1, characterized in that, The bottom of the U-shaped frame 1 (5) is threadedly connected to the outer surface of the threaded rod (304), and the bottom of the U-shaped frame 1 (5) matches the sliding groove (303).