Automatic sprue cutting device

By designing an automatic gate cutting device and using a motor to drive the turntable and vacuum pump to collect gates, the gate cutting efficiency and collection problems in the existing technology are solved, and continuous and efficient shearing and collection of gates are achieved, and production efficiency and product quality are improved.

CN223058272UActive Publication Date: 2025-07-04DALIAN DAISHO-KYOWA PLAMOLD CO LTD
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Patent Information

Application Number
CN202421893095.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2025-07-04
Estimated Expiration
2034-08-07

AI Technical Summary

Technical Problem

The existing gate cutting device has a small number of gates at one time, and cannot be cut continuously, and the gates cut cannot be collected, which affects the subsequent processing and packaging process.

Method used

An automatic gate cutting device is designed, including fixed blocks, scissors, guide grooves and collection chambers, which enable continuous shear gates by motor-driven turntables and pick-and-place assemblies, and collects the gates into the collection chamber using a vacuum pump and suction piece.

Benefits of technology

It realizes continuous and efficient shearing and collection of gates, improves production efficiency, ensures product quality consistency, and saves resources.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223058272U_ABST
    Figure CN223058272U_ABST
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Abstract

The utility model relates to the field of plastic product production, and discloses an automatic sprue cutting device which comprises a base, a vertical plate is fixedly connected to the left end of the top of the base, a transverse plate is fixedly connected to the top of the right end of the vertical plate, a workbench is fixedly connected to the lower middle portion of the right end of the vertical plate, and a guide groove is formed in the middle of the workbench. Fixing blocks are fixedly connected to the positions, at the front end, the rear end, the left end and the right end of the guide groove, of the top of the workbench, scissors are arranged in the four fixing blocks, the outer ends of the scissors are located at the outer ends of the fixing blocks on the same side and the top of the guide groove, and fixing assemblies are arranged at the positions, at the left end and the right end of the guide groove, of the bottom ends of the fixing blocks. According to the pouring gate taking and placing device, the top opening of the top enclosure is aligned with the bottom of the guide groove through the fixing assembly, pouring gates sheared by scissors are conveniently collected, the rotating disc can be driven to rotate by starting the motor, so that the four taking and placing assemblies rotate, the operation of continuously shearing the pouring gates is achieved, and the shearing efficiency of the pouring gates is improved.
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Description

Technical Field

[0001] The utility model relates to the field of plastic product production, in particular to an automatic gate cutting device. Background Art

[0002] In the process of plastic injection molding, the plastic melt is injected into the mold through the nozzle of the injection molding machine, and after cooling and solidifying, a product is formed. The gate is the channel connecting the product and the nozzle of the injection molding machine, and usually needs to be removed after the product is formed to obtain a complete product. Manual gate cutting is easily affected by the operator's skill level, resulting in unstable product quality. The automatic gate cutting device can ensure the accuracy and consistency of each cutting, thus improving the product quality.

[0003] First, the plastic product is taken out of the mold. The sensors (such as photoelectric sensors, proximity sensors, etc.) of the automatic gate cutting device will detect the position of the product and transmit the information to the control system. According to the position information provided by the sensors, the control system commands the robotic arm to move the product to the cutting device. After the product reaches this position, the cutting device (such as scissors, blades, etc.) starts to work and cuts the gate from the product.

[0004] However, some gate cutting devices can cut too few gates at a time and cannot cut continuously, reducing the efficiency of gate cutting. In addition, after the gate is cut off, it cannot collect the gate, resulting in the gate being scattered on the workbench of the gate cutting device, affecting the subsequent processing or packaging process. Therefore, an automatic gate cutting device is proposed to solve the above problems. Summary of the Utility Model

[0005] In order to make up for the above deficiencies, the utility model provides an automatic gate cutting device, aiming to improve the problems of low efficiency of gate cutting and inability to collect the cut-off gates in the prior art.

[0006] To achieve the above object, the utility model adopts the following technical solutions: an automatic gate-cutting device, including a base, a vertical plate is fixedly connected to the left end of the top of the base, a horizontal plate is fixedly connected to the top right end of the vertical plate, a workbench is fixedly connected to the middle and lower part of the right end of the vertical plate, a guiding groove is formed in the middle of the workbench, fixing blocks are fixedly connected to the front, rear, left and right ends of the top of the workbench at the four ends of the guiding groove, scissors are arranged inside all four fixing blocks, the outer ends of the scissors are located at the outer ends of the fixing blocks on the same side and the top of the guiding groove, fixing components are arranged at the left and right ends of the guiding groove at the bottom ends of the fixing blocks, a top perimeter is arranged at the bottom end of the workbench, clamping grooves are formed in the middle of the left and right sides of the top perimeter, a collection box is fixedly connected to the bottom of the top perimeter, the bottom of the collection box is attached to the top of the base, the left and right ends of the top perimeter are fixed by the two fixing components, a motor is fixedly connected to the top right end of the horizontal plate, a rotating shaft is fixedly connected to the output end of the motor, the rotating shaft penetrates through the horizontal plate at the bottom end and is fixedly connected to a turntable, four picking and placing components are arranged at equal intervals on the outer side of the bottom of the turntable, and the four picking and placing components can suck or place the plastic products taken out of the mold.

[0007] As a further description of the above technical solution: both of the two fixing components include fixing plates, the top ends of the fixing plates are fixedly connected to the bottom of the workbench, moving grooves are formed in the middle of the fixing plates, moving blocks are arranged at the opposite ends inside the moving grooves, externally threaded blocks are rotatably connected to the middle of the moving blocks, internally threaded blocks are threadedly connected to the opposite ends of the externally threaded blocks, knobs are fixedly connected to the opposite ends of the externally threaded blocks away from each other, and springs are fixedly connected to the opposite ends of the moving blocks away from each other on the outer sides of the externally threaded blocks.

[0008] As a further description of the above technical solution: the opposite ends of the two springs are fixedly connected to the opposite ends of the two moving grooves respectively, and the knobs are located at the outer ends of the fixing plates.

[0009] As a further description of the above technical solution: the moving blocks are all slidably connected to the moving grooves on the same side, and the internally threaded blocks and the externally threaded blocks are all slidably connected to the fixing plates on the same side.

[0010] As a further description of the above technical solution: the internally threaded blocks are engaged with the clamping grooves on the same side.

[0011] As a further description of the above technical solution: The picking and placing component includes a cylinder. The input end of the cylinder is fixedly connected to the bottom end of the turntable. The output end of the cylinder is fixedly connected with a connecting block. Four suction components are fixedly connected to the bottom end of the connecting block at equal intervals. A placement groove is formed inside the connecting block. A vacuum pump is fixedly connected to the top end of the connecting block on one side of the outer end of the cylinder. The output end of the vacuum pump is fixedly connected with a main pipe. The end of the main pipe is fixedly connected to the middle of the bottom end of the placement groove. Four branch pipes are fixedly connected to the outer side of the bottom end of the main pipe at equal intervals. The ends of the four branch pipes are all communicated with the top ends of the adjacent suction components on the same side.

[0012] As a further description of the above technical solution: One of the connecting blocks is located directly above the workbench, and the suction component corresponds to the position of the scissors.

[0013] The utility model has the following beneficial effects:

[0014] 1. In the utility model, first, the four suction components on the right adsorb the plastic products placed on the conveyor belt. Then, the motor is started to drive the turntable to rotate. When the position of the suction component on the plastic product corresponds to the position of the scissors on the workbench, the connecting block is lowered, and the four scissors cut off the gate on the corresponding plastic product. Then, the connecting block is moved to the rear side, and the plastic product with the cut gate is placed at the collection place. The shearing of the gates of plastic products can be carried out continuously, improving the efficiency of shearing the gates of plastic products.

[0015] 2. In the utility model, since the tips of the scissors are all located above the guide groove, the cut gates will fall into the guide groove. Since the opening of the guide groove is communicated with the top circumference, the cut gates will enter the interior of the collection box for collection. The collected gates can be reused, saving resources. Description of the Drawings

[0016] Figure 1 is a three-dimensional schematic diagram of the automatic gate-cutting device proposed by the utility model;

[0017] Figure 2 is a front-sectional split view of the top circumference and the fixed plate of the automatic gate-cutting device proposed by the utility model;

[0018] Figure 3 is Figure 2 the enlarged view of part A in

[0019] Figure 4 is a front-sectional view of the connecting block of the automatic gate-cutting device proposed by the utility model.

[0020] Legend Explanation:

[0021] 1. Base; 2. Vertical plate; 3. Horizontal plate; 4. Turntable; 5. Motor; 6. Rotating shaft; 7. Cylinder; 8. Connecting block; 9. Placing groove; 10. Vacuum pump; 11. Main pipe; 12. Branch pipe; 13. Suction part; 14. Workbench; 15. Fixed block; 16. Scissors; 17. Guide groove; 18. Fixed plate; 19. Movable groove; 20. Moving block; 21. External thread block; 22. Internal thread block; 23. Spring; 24. Knob; 25. Collection box; 26. Top perimeter; 27. Card slot. Detailed implementation manner

[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0023] Refer to Figure 1 and Figure 2 As shown in the figures, an embodiment provided by the present invention: an automatic gate-cutting device, including a base 1, a vertical plate 2 is fixedly connected to the left end of the top of the base 1, a horizontal plate 3 is fixedly connected to the top right end of the vertical plate 2, a workbench 14 is fixedly connected to the middle and lower part of the right end of the vertical plate 2, a guide groove 17 is opened in the middle of the workbench 14, fixed blocks 15 are fixedly connected to the front, rear, left and right ends of the top of the workbench 14 at the four ends of the guide groove 17, scissors 16 are arranged inside the four fixed blocks 15, the outer ends of the scissors 16 are located at the outer ends of the same-side fixed blocks 15 and the top of the guide groove 17, fixed components are arranged at the bottom ends of the fixed blocks 15 at the left and right ends of the guide groove 17, a top perimeter 26 is arranged at the bottom end of the workbench 14, card slots 27 are opened in the middle of the left and right sides of the top perimeter 26, a collection box 25 is fixedly connected to the bottom of the top perimeter 26, the bottom of the collection box 25 is attached to the top of the base 1, the left and right ends of the top perimeter 26 are fixed by the two fixed components, a motor 5 is fixedly connected to the top right end of the horizontal plate 3, a rotating shaft 6 is fixedly connected to the output end of the motor 5, the bottom end of the rotating shaft 6 penetrates through the horizontal plate 3 and is fixedly connected to a turntable 4, and four picking and placing components are fixedly connected to the outer side of the bottom of the turntable 4 at equal distances, and the four picking and placing components can move and suck or put down the plastic products taken out of the mold.

[0024] First, fix the top perimeter 26 through the fixed component, so that the top opening of the top perimeter 26 is aligned with the bottom of the guide groove 17, which is convenient for collecting the gates sheared by the scissors 16. By starting the motor 5, the turntable 4 can be driven to rotate, thereby driving the four picking and placing components at the bottom of the turntable 4 to rotate, so as to realize the continuous gate-cutting operation and improve the gate-cutting efficiency.

[0025] Refer to Figure 2 andFigure 3 , both fixed components include a fixed plate 18, the top ends of the fixed plates 18 are fixedly connected to the bottom of the workbench 14, movable slots 19 are provided in the middle of the fixed plates 18, moving blocks 20 are arranged at opposite ends of the movable slots 19, external threaded blocks 21 are rotatably connected to the middle parts of the moving blocks 20, internal threaded blocks 22 are threadedly connected to opposite ends of the external threaded blocks 21, knobs 24 are fixedly connected to opposite ends of the external threaded blocks 21 away from each other, springs 23 are fixedly connected to opposite ends of the moving blocks 20 away from each other outside the external threaded blocks 21, opposite ends of the two springs 23 are respectively fixedly connected to opposite ends of the movable slots 19, the knobs 24 are located at the outer ends of the fixed plates 18, the moving blocks 20 are all slidably connected to the same-side movable slots 19, the internal threaded blocks 22 and the external threaded blocks 21 are all slidably connected to the same-side fixed plates 18, and the internal threaded blocks 22 are snap-fitted with the same-side card slots 27.

[0026] By aligning the card slot 27 with the same-side internal threaded block 22, the spring 23 drives the moving block 20 to move towards the same-side card slot 27, and then the same-side knob 24 is rotated to make the external threaded block 21 drive the internal threaded block 22 to be snap-fitted with the card slot 27. At this time, the top of the top perimeter 26 is located directly below the guiding slot 17, which is convenient for collecting the gate cut by the scissors 16.

[0027] Refer to Figure 1 and Figure 4 , the picking and placing component includes a cylinder 7, the input end of the cylinder 7 is fixedly connected to the bottom end of the turntable 4, the output end of the cylinder 7 is fixedly connected to a connecting block 8, four suction components 13 are fixedly connected to the bottom end of the connecting block 8 at equal distances, a placement slot 9 is provided inside the connecting block 8, a vacuum pump 10 is fixedly connected to the top end of the connecting block 8 on one side outside the cylinder 7, the output end of the vacuum pump 10 is fixedly connected to a main pipe 11, the end of the main pipe 11 is fixedly connected to the middle of the bottom end of the placement slot 9, four branch pipes 12 are fixedly connected to the outside of the bottom end of the main pipe 11 at equal distances, and the ends of the four branch pipes 12 are all communicated with the top ends of the same-side adjacent suction components 13. One of the connecting blocks 8 is located directly above the workbench 14, and the suction components 13 correspond to the scissors 16.

[0028] By starting the cylinder 7, the connecting block 8 is driven to move downward, so that the bottom of the suction component 13 is attached to the top of the plastic product placed on the conveyor belt. Then, the vacuum pump 10 is started, so that the branch pipes 12 and the main pipe 11 suck out the air inside the adjacent suction components 13, thereby enabling the suction components 13 to adsorb the plastic product. Then, the cylinder 7 is started to drive the connecting block 8 to rise. By starting the vacuum pump 10, the main pipe 11 sucks the external air into the suction component 13, which can enable the suction component 13 to unload the plastic product.

[0029] Working principle: First, start the cylinder 7 on the right side and the vacuum pump 10, so that the four suction parts 13 on the right side adsorb the plastic products arranged on the conveyor belt. Then, the cylinder 7 drives the connecting block 8 to rise, start the motor 5, and make the turntable 4 rotate. When the position of the suction part 13 on the adsorbed plastic product corresponds to the position of the scissors 16 on the workbench 14, start the cylinder 7 to drive the connecting block 8 to move downwards, so that the four scissors 16 can accurately cut off the gates on the corresponding plastic products. The cut-off gates slide into the interior of the collection box 25 through the guide groove 17 for collection. When the cutting of the plastic product gates on the connecting block 8 is completed, start the motor 5 again to move the connecting block 8 to the rear side, and then place the plastic products with the gates cut off at the collection place, and the cutting of the plastic product gates can be carried out continuously.

[0030] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. Automatic gate-cutting device, including a base (1), characterized in that: At the left end of the top of the base (1), a vertical plate (2) is fixedly connected. At the top right end of the vertical plate (2), a horizontal plate (3) is fixedly connected. At the middle and lower part of the right end of the vertical plate (2), a workbench (14) is fixedly connected. A guiding groove (17) is formed in the middle of the workbench (14). At the front, rear, left, and right ends of the guiding groove (17) on the top of the workbench (14), fixing blocks (15) are fixedly connected. Inside each of the four fixing blocks (15), a pair of scissors (16) is arranged. The outer ends of the scissors (16) are located at the outer ends of the fixing blocks (15) on the same side and the top of the guiding groove (17). At the bottom ends of the fixing blocks (15) at the left and right ends of the guiding groove (17), fixing components are arranged. At the bottom end of the workbench (14), a top enclosure (26) is arranged. At the middle parts of the left and right sides of the top enclosure (26), clamping grooves (27) are formed. At the bottom of the top enclosure (26), a collection box (25) is fixedly connected. The bottom of the collection box (25) is in contact with the top of the base (1). The left and right ends of the top enclosure (26) are fixed by the two fixing components. At the top right end of the horizontal plate (3), a motor (5) is fixedly connected. The output end of the motor (5) is fixedly connected with a rotating shaft (6). The bottom end of the rotating shaft (6) penetrates through the horizontal plate (3) and is fixedly connected with a turntable (4). At the outer side of the bottom of the turntable (4), four picking and placing components are arranged at equal intervals. The four picking and placing components can suck or place the plastic products taken out from the mold.

2. The automatic gate cutting device according to claim 1, characterized in that: The two fixing components both include fixing plates (18). The top ends of the fixing plates (18) are fixedly connected with the bottom of the workbench (14). Moving grooves (19) are formed in the middle of the fixing plates (18). At the opposite ends inside the moving grooves (19), moving blocks (20) are arranged. At the middle parts of the moving blocks (20), externally threaded blocks (21) are rotatably connected. At the opposite ends of the externally threaded blocks (21), internally threaded blocks (22) are threadedly connected. At the opposite ends of the externally threaded blocks (21), knobs (24) are fixedly connected. At the opposite ends of the moving blocks (20) outside the externally threaded blocks (21), springs (23) are fixedly connected.

3. The automatic gate-cutting device according to claim 2, wherein: The opposite ends of the two springs (23) are respectively fixedly connected with the opposite ends of the two moving grooves (19). The knobs (24) are located at the outer ends of the fixing plates (18).

4. The automatic gate shearing device according to claim 2, characterized in that: The moving blocks (20) are both slidably connected with the moving grooves (19) on the same side. The internally threaded blocks (22) and the externally threaded blocks (21) are both slidably connected with the fixing plates (18) on the same side.

5. The automatic gate cutting device according to claim 2, characterized in that: The internally threaded blocks (22) are snap-fitted with the clamping grooves (27) on the same side.

6. The automatic gate shearing device according to claim 1, characterized in that: The picking and placing assembly includes a cylinder (7), the input end of the cylinder (7) is fixedly connected to the bottom end of the turntable (4), the output end of the cylinder (7) is fixedly connected with a connecting block (8), four suction members (13) are fixedly connected to the bottom end of the connecting block (8) at equal intervals, a placement groove (9) is formed inside the connecting block (8), a vacuum pump (10) is fixedly connected to the top end of the connecting block (8) on one side of the outer end of the cylinder (7), the output end of the vacuum pump (10) is fixedly connected with a main pipe (11), the end of the main pipe (11) is fixedly connected to the middle of the bottom end of the placement groove (9), four branch pipes (12) are fixedly connected to the outer side of the bottom end of the main pipe (11) at equal intervals, and the ends of the four branch pipes (12) are all communicated with the top ends of the adjacent suction members (13) on the same side.

7. The automatic gate cutting device according to claim 6, characterized in that: One of the connecting blocks (8) is located directly above the workbench (14), and the suction member (13) corresponds to the position of the scissors (16).

Citation Information

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