Energy-saving auxiliary device for sufficient combustion of boiler

Through the crushing roller and air preheater system, the combustion materials are thoroughly crushed and heat recycling are solved, and the problems of insufficient combustion and heat waste of boilers are achieved, achieving efficient combustion and heating effects.

CN223063894UActive Publication Date: 2025-07-04NAN JING KE PENG DA ZHI KONG JI SHU YOU XIAN GONG SI
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Patent Information

Application Number
CN202422044213.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-22
Publication Date
2025-07-04
Estimated Expiration
2034-08-22

AI Technical Summary

Technical Problem

During the combustion process of existing boilers, there are problems such as incomplete crushing of combustion materials and insufficient heat recycling, resulting in low combustion efficiency and large heating losses.

Method used

Using crushing rollers and air preheater systems, crushing rollers completely crush the combustion material, and filter through air preheater and recycle heat in the boiler to improve combustion efficiency and reduce emissions.

Benefits of technology

Full combustion of combustion materials is achieved, combustion efficiency is improved and heating losses is reduced, and heating efficiency is improved by recycling heat in the boiler.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223063894U_ABST
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Abstract

The utility model discloses an energy-saving auxiliary device for sufficient combustion of a boiler, which relates to the technical field of energy-saving auxiliary devices for sufficient combustion of boilers and comprises an air preheater, a boiler body is mounted at one end of the air preheater, a material conveying mechanism is mounted on one side of the boiler body, and a smoke exhaust pipe is mounted on one side of the boiler body. According to the utility model, the motor is started and drives the first crushing roller to rotate, and the first crushing roller drives the second crushing roller to rotate, so that combustion materials are preliminarily crushed by the crushing rollers after entering the material conveying box through the material guide pipe, and the combustion materials fall off from the crushing rollers; the combustion materials are crushed again through the crushing rollers and the crushing teeth, so that the crushed combustion materials are conveyed into the boiler body through the material conveying pipe to be combusted, the combustion materials are crushed thoroughly, the effect of sufficient combustion can be achieved, the combustion efficiency is improved, and emission is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of energy-saving auxiliary devices for complete combustion of boilers, and in particular to an energy-saving auxiliary device for complete combustion of boilers. Background Art

[0002] Hot water boilers include electric hot water boilers, oil hot water boilers, gas hot water boilers and coal-fired hot water boilers. Hot water boilers are boilers that produce hot water. They are thermal energy equipment that uses the heat energy released by fuel combustion or other heat energy such as electricity and solar energy to heat water to a rated temperature. Coal-fired hot water boilers are vertical boilers. The coal blocks used in this boiler are all added to the combustion chamber in large pieces.

[0003] The current publication number CN220852117U is an energy-saving auxiliary device for full combustion of a boiler, comprising a boiler and a top cover arranged on the top of the boiler, one side of the boiler is fixedly connected to a support plate, one side of the support plate is installed with a blower, both ends of the blower are installed on one side of the boiler, the top of the top cover is fixedly connected to a driving direction, the inner rotation of the driving direction is connected with an electric push rod, the inner part of the driving direction is provided with a driving assembly, and the bottom end of the electric push rod is provided with a connecting assembly, through the coordinated use of the boiler, the top cover, the support plate, the blower, the driving direction, the electric push rod, the fixed rod, the toggle plate, the connecting assembly and the driving assembly, it is convenient to toggle the burning materials inside the boiler to avoid accumulation inside the boiler, avoid incomplete combustion of the materials, and by toggling the materials, the materials can be burned more fully, thereby reducing the combustion cost;

[0004] In order to solve the problem of boiler energy saving, the existing technology adopts a method of processing by moving the materials to make the materials burn more completely and reduce the combustion cost. However, there are still problems such as insufficient crushing of the combustion materials and failure to recycle the heat inside the boiler, which leads to low combustion efficiency and excessive heating loss. Summary of the invention

[0005] The purpose of the utility model is to provide an energy-saving auxiliary device for full combustion of a boiler, so as to solve the problems raised in the above background technology.

[0006] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0007] An energy-saving auxiliary device for boiler full combustion, comprising an air preheater, a boiler body is installed at one end of the air preheater, a material conveying mechanism is installed at one side of the boiler body, and a smoke exhaust pipe is installed at one side of the boiler body;

[0008] The material conveying mechanism includes a material conveying pipe, which is fixedly connected to one side of the boiler body. One end of the material conveying pipe is fixedly connected with a material conveying box, and a top plate is installed on the top of the material conveying box. A material guiding pipe is fixedly connected to the surface of the top plate. After the combustion material enters the material conveying box through the material guiding pipe, it is preliminarily crushed by a crushing roller.

[0009] A further improvement of the technical solution of the present utility model is that: a material receiving plate is fixedly connected inside the material conveying box, and crushing teeth are fixedly connected to the surface of the material receiving plate. A first crushing roller is rotatably connected inside the material conveying box, and a second crushing roller is meshed and connected to one side of the first crushing roller. One end of the second crushing roller is drivingly connected with a motor. When the motor is started, the motor drives the first crushing roller to rotate, and the first crushing roller drives the second crushing roller to rotate.

[0010] A further improvement of the technical solution of the present utility model is that: the air preheater includes an air outlet pipe, and at one end of the air outlet pipe, a preheating box is installed. An air inlet pipe is installed on one side of the preheating box, and a fan is installed at one end of the air inlet pipe. When the power supply of the fan and the heater is connected, the heater generates heat after being powered on.

[0011] A further improvement of the technical solution of the present utility model is that: the inside of the preheating box is a cavity. A fixed frame is arranged on the left side inside the preheating box. A square through hole is opened on the left surface of the fixed frame, and a filter plate is arranged in the square through hole. A collecting plate is arranged at the lowermost part of the left surface of the fixed frame. The filter plate filters the soot particles in the gas to prevent the soot particles from accumulating in the preheating box. The filtered soot particles fall into the collecting groove above the collecting plate.

[0012] A further improvement of the technical solution of the present utility model is that: a fixing plate is arranged on the upper surface of the fixed frame, a sealing plate is arranged on the upper surface of the fixing plate, a lifting plate is arranged on the upper surface of the sealing plate, a first sealing strip is arranged on the lower surface of the sealing plate, a sealing groove is opened on the upper surface of the preheating box, a strip-shaped through hole is opened in the sealing groove, and a second sealing strip is arranged in the sealing groove. A heater is arranged on the right side inside the preheating box. The filtered gas is heated by the heater and discharged into the boiler through the air outlet pipe, thereby heating the boiler.

[0013] A further improvement of the technical solution of the present utility model is that: the right end of the air inlet pipe is connected to the fan, the sealing plate is arranged in the sealing groove, and the fixed frame is arranged in the strip-shaped through hole. By arranging the fan, the heater, the preheating box, the air inlet pipe and the air outlet pipe, the inside of the boiler can be heated.

[0014] A further improvement of the technical solution of the present utility model lies in that: the left end of the air inlet pipe and the right end of the air outlet pipe are both connected to the boiler. A collection groove is provided on the upper surface of the collection plate, and the filtered soot particles fall into the collection groove above the collection plate. The filtered gas is heated by a heater.

[0015] Due to the adoption of the above technical solution, the technical progress achieved by the present utility model compared with the prior art is:

[0016] The present utility model provides an energy-saving auxiliary device for full combustion of a boiler. When the motor is started, the motor drives the first crushing roller to rotate, and the first crushing roller drives the second crushing roller to rotate. Thus, when the combustion material enters the material transfer box through the material guide pipe, it is preliminarily crushed by the crushing roller. The combustion material falls from the crushing roller, and the crushing roller and the crushing teeth mutually crush the combustion material again. Then, the crushed combustion material is transported into the interior of the boiler body through the material transfer pipe for combustion. By thoroughly crushing the combustion material, the effect of full combustion can be achieved, the combustion efficiency can be improved, and emissions can be reduced.

[0017] The present utility model provides an energy-saving auxiliary device for full combustion of a boiler. After the fan is powered on, the gas in the boiler is pumped into the preheating box. The filter plate filters the soot particles in the gas to prevent the soot particles from accumulating in the preheating box. The filtered soot particles fall into the collection groove above the collection plate. The filtered gas is heated by a heater and discharged into the boiler through the air outlet pipe, thereby heating the boiler. When it is necessary to take out the filter plate and the collection plate for cleaning, the lifting plate is moved upward, and the first sealing strip and the second sealing strip are separated, so that the fixed frame, the filter plate and the collection plate can be taken out from the strip-shaped through hole, which is convenient for the staff to clean the soot particles on the filter plate and the collection plate. By providing the fan, the heater, the preheating box, the air inlet pipe and the air outlet pipe, the interior of the boiler can be heated, and the heat generated in the boiler can be recycled, thereby improving the heating efficiency and reducing the heating loss. Description of the Drawings

[0018] Figure 1 is a structural schematic diagram of the present utility model;

[0019] Figure 2 is a structural schematic diagram of the material transfer mechanism of the present utility model;

[0020] Figure 3 is a structural schematic diagram of the air preheater of the present utility model;

[0021] Figure 4 is a structural schematic diagram of the second sealing strip of the present utility model;

[0022] Figure 5 is a structural schematic diagram of the filter plate of the present utility model.

[0023] In the figure: 1. Air preheater; 10. Preheating box; 11. Air outlet pipe; 12. Air inlet pipe; 13. Collection plate; 14. Fixed plate; 15. Sealing plate; 16. Lifting plate; 17. Heater; 18. First sealing strip; 19. Second sealing strip; 20. Fixed frame; 21. Fan; 22. Filter plate; 2. Boiler body; 3. Feeding mechanism; 30. Feeding box; 31. Top plate; 32. Feeding pipe; 33. Feeding pipe; 34. Material receiving plate; 35. Crushing teeth; 36. First crushing roller; 37. Second crushing roller; 38. Motor; 4. Smoke exhaust pipe. Specific embodiments

[0024] The following further describes the present utility model in detail with reference to the embodiments: Embodiment

[0025] As Figures 1-5 shown, the present utility model provides an energy-saving auxiliary device for full combustion of a boiler, including an air preheater 1. One end of the air preheater 1 is installed with a boiler body 2. One side of the boiler body 2 is installed with a feeding mechanism 3. One side of the boiler body 2 is installed with a smoke exhaust pipe 4;

[0026] The feeding mechanism 3 includes a feeding pipe 33. The feeding pipe 33 is fixedly connected to one side of the boiler body 2. One end of the feeding pipe 33 is fixedly connected to a feeding box 30. The top of the feeding box 30 is installed with a top plate 31. The surface of the top plate 31 is fixedly connected with a feeding pipe 32. The inside of the feeding box 30 is fixedly connected with a material receiving plate 34. The surface of the material receiving plate 34 is fixedly connected with crushing teeth 35. The inside of the feeding box 30 is rotatably connected with a first crushing roller 36. One side of the first crushing roller 36 is meshed with a second crushing roller 37. One end of the second crushing roller 37 is driven and connected with a motor 38;

[0027] Specifically, start the motor 38. The motor 38 drives the first crushing roller 36 to rotate. The first crushing roller 36 drives the second crushing roller 37 to rotate. Thus, when the combustion material enters the feeding box 30 through the feeding pipe 32, it is preliminarily crushed by the crushing rollers. The combustion material falls from the crushing rollers, and the crushing rollers and the crushing teeth 35 cooperate to crush the combustion material again. Then, the crushed combustion material is transported into the boiler body 2 through the feeding pipe 33 for combustion. By thoroughly crushing the combustion material, the effect of full combustion can be achieved, the combustion efficiency can be improved, and emissions can be reduced. Embodiment

[0028] As Figures 1-5As shown, on the basis of Embodiment 1, the present utility model provides a technical solution: Preferably, the air preheater 1 includes an air outlet pipe 11. At one end of the air outlet pipe 11, a preheating box 10 is installed. On one side of the preheating box 10, an air inlet pipe 12 is installed. At one end of the air inlet pipe 12, a fan 21 is installed. The interior of the preheating box 10 is a cavity. On the left side inside the preheating box 10, a fixed frame 20 is provided. A square through hole is formed on the left surface of the fixed frame 20. A filter plate 22 is arranged in the square through hole. At the lowermost part of the left surface of the fixed frame 20, a collection plate 13 is provided. On the upper surface of the fixed frame 20, a fixing plate 14 is provided. On the upper surface of the fixing plate 14, a sealing plate 15 is provided. On the upper surface of the sealing plate 15, a lifting plate 16 is provided. On the lower surface of the sealing plate 15, a first sealing strip 18 is provided. A sealing groove is formed on the upper surface of the preheating box 10. A strip-shaped through hole is formed in the sealing groove. A second sealing strip 19 is arranged in the sealing groove. On the right side inside the preheating box 10, a heater 17 is provided. The right end of the air inlet pipe 12 is connected to the fan 21. The sealing plate 15 is arranged in the sealing groove. The fixed frame 20 is arranged in the strip-shaped through hole. The left end of the air inlet pipe 12 and the right end of the air outlet pipe 11 are both connected to the boiler. A collection groove is formed on the upper surface of the collection plate 13;

[0029] Specifically, both the air inlet pipe 12 and the air outlet pipe 11 are connected to the boiler. After the power supplies of the fan 21 and the heater 17 are connected, the heater 17 generates heat after being powered on. After the fan 21 is powered on, the gas in the boiler is pumped into the preheating box 10. The filter plate 22 filters the soot particles in the gas to prevent the soot particles from accumulating in the preheating box 10. The filtered soot particles fall into the collection groove above the collection plate 13. The filtered gas is heated by the heater 17 and discharged into the boiler through the air outlet pipe 11, thereby heating the boiler; When it is necessary to take out the filter plate 22 and the collection plate 13 for cleaning, the lifting plate 16 is moved upward, and the first sealing strip 18 and the second sealing strip 19 are separated, so that the fixed frame 20, the filter plate 22 and the collection plate 13 can be taken out from the strip-shaped through hole, thus facilitating the staff to clean the soot particles on the filter plate 22 and the collection plate 13; By arranging the fan 21, the heater 17, the preheating box 10, the air inlet pipe 12 and the air outlet pipe 11, the interior of the boiler can be heated, and the heat generated in the boiler can be recycled, thereby improving the heating efficiency and reducing the heating loss.

[0030] Next, the working principle of the energy-saving auxiliary device for the full combustion of the boiler will be specifically described.

[0031] As Figures 1-5As shown, start the motor 38. The motor 38 drives the first crushing roller 36 to rotate, and the first crushing roller 36 drives the second crushing roller 37 to rotate. Thus, when the combustion material enters the material transfer box 30 through the material guide pipe 32, it is preliminarily crushed by the crushing rollers. The combustion material falls from the crushing rollers, and the crushing teeth 35 on the crushing rollers further crush the combustion material. Then, the crushed combustion material is transported into the interior of the boiler body 2 through the material transfer pipe 33 for combustion. By thoroughly crushing the combustion material, the effect of full combustion can be achieved, the combustion efficiency can be improved, and emissions can be reduced. The air inlet pipe 12 and the air outlet pipe 11 are both connected to the boiler. Connect the power supplies of the fan 21 and the heater 17. After the heater 17 is powered on, it generates heat. After the fan 21 is powered on, the gas in the boiler is pumped into the preheating box 10. The filter plate 22 filters the soot particles in the gas to prevent the soot particles from accumulating in the preheating box 10. The filtered soot particles fall into the collection tank above the collection plate 13. The filtered gas is heated by the heater 17 and discharged into the boiler through the air outlet pipe 11, thereby heating the boiler. When it is necessary to remove the filter plate 22 and the collection plate 13 for cleaning, move the lifting plate 16 upward, and the first sealing strip 18 and the second sealing strip 19 are separated. Then, the fixed frame 20, the filter plate 22, and the collection plate 13 can be taken out from the strip-shaped through hole, which facilitates the staff to clean the soot particles on the filter plate 22 and the collection plate 13. By setting the fan 21, the heater 17, the preheating box 10, the air inlet pipe 12, and the air outlet pipe 11, the interior of the boiler can be heated, and the heat generated in the boiler can be recycled, thereby improving the heating efficiency and reducing the heating loss.

[0032] The above generally describes the present invention in detail. However, based on the present invention, some modifications or improvements can be made, which are obvious to those of ordinary skill in the art. Therefore, the modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.

Claims

1. An energy-saving auxiliary device for full combustion of a boiler, including an air preheater (1), characterized in that: One end of the air preheater (1) is installed with a boiler body (2). One side of the boiler body (2) is installed with a material conveying mechanism (3), and one side of the boiler body (2) is installed with a smoke exhaust pipe (4). The material conveying mechanism (3) includes a material conveying pipe (33). The material conveying pipe (33) is fixedly connected to one side of the boiler body (2). One end of the material conveying pipe (33) is fixedly connected to a material conveying box (30). The top of the material conveying box (30) is installed with a top plate (31), and the surface of the top plate (31) is fixedly connected to a material guiding pipe (32).

2. The energy-saving auxiliary device for full combustion of a boiler according to claim 1, characterized in that: A material receiving plate (34) is fixedly connected inside the material conveying box (30). Crushing teeth (35) are fixedly connected to the surface of the material receiving plate (34). A first crushing roller (36) is rotatably connected inside the material conveying box (30). A second crushing roller (37) is meshed and connected to one side of the first crushing roller (36). One end of the second crushing roller (37) is drivingly connected to a motor (38).

3. An energy-saving auxiliary device for full combustion of a boiler according to claim 1, characterized in that: The air preheater (1) includes an air outlet pipe (11). One end of the air outlet pipe (11) is installed with a preheating box (10). One side of the preheating box (10) is installed with an air inlet pipe (12), and one end of the air inlet pipe (12) is installed with a fan (21).

4. An energy-saving auxiliary device for full combustion of a boiler according to claim 3, characterized in that: The interior of the preheating box (10) is a cavity. A fixed frame (20) is arranged on the left side inside the preheating box (10). A square through hole is opened on the left surface of the fixed frame (20), and a filter plate (22) is arranged inside the square through hole. A collecting plate (13) is arranged at the lowermost part of the left surface of the fixed frame (20).

5. The energy-saving auxiliary device for full combustion of a boiler according to claim 4, characterized in that: A fixing plate (14) is arranged on the upper surface of the fixed frame (20). A sealing plate (15) is arranged on the upper surface of the fixing plate (14). A lifting plate (16) is arranged on the upper surface of the sealing plate (15). A first sealing strip (18) is arranged on the lower surface of the sealing plate (15). A sealing groove is opened on the upper surface of the preheating box (10). A strip-shaped through hole is opened in the sealing groove, and a second sealing strip (19) is arranged inside the sealing groove. A heater (17) is arranged on the right side inside the preheating box (10).

6. An energy-saving auxiliary device for full combustion of a boiler according to claim 5, characterized in that: The right end of the air inlet pipe (12) is connected to the fan (21). The sealing plate (15) is arranged inside the sealing groove, and the fixed frame (20) is arranged inside the strip-shaped through hole.

7. An energy-saving auxiliary device for full combustion of a boiler according to claim 6, characterized in that: The left end of the air inlet pipe (12) and the right end of the air outlet pipe (11) are both connected to the boiler. A collecting groove is opened on the upper surface of the collecting plate (13).

Citation Information

Patent Citations

  • Energy-saving auxiliary device for sufficient combustion of boiler

    CN220852117U