Asphalt hot material bin sampling device

By introducing the design of the collection hopper and the separation bucket into the asphalt hot silo sampling device, the separation of solid asphalt and liquid asphalt is achieved, solving the problem of liquid splashing, and improving sampling stability and safety.

CN223064901UActive Publication Date: 2025-07-04JIANGSU GENERIC ROAD & BRIDGE PROJECTS CO LTD +1
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Patent Information

Application Number
CN202421679737.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-16
Publication Date
2025-07-04
Estimated Expiration
2034-07-16

AI Technical Summary

Technical Problem

The existing asphalt hot silo sampling device is prone to splashing liquid asphalt during the sampling process, which poses a risk of sample waste and scalding, and is not easy to sample smoothly.

Method used

A sampling device including a collection hopper and a separation hopper is designed. The collection hopper is rotatably connected to the discharge port of the asphalt hot silo. The separation hopper is equipped with filter holes on the inner wall to separate solid asphalt and liquid asphalt, and connect the collection tank through pipelines to prevent solid asphalt from falling into the liquid asphalt.

Benefits of technology

It effectively improves the stability of the sampling process, prevents liquid asphalt from splashing, reduces sample waste, reduces the risk of scalding, and achieves a smooth sampling operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an asphalt hot stock bin sampling device, which relates to the field of asphalt sampling devices, and comprises a collecting hopper, the collecting hopper is rotatably connected to the bottom end of a discharge port of an asphalt hot stock bin, the inner wall of the collecting hopper is fixedly connected with a bearing strip, a separating hopper is placed on the bearing strip, the bottom surface of the separating hopper is provided with filtering holes, and the filtering holes are communicated with the collecting hopper. A collecting tank is mounted at the bottom end of the collecting hopper, the collecting tank is communicated with the collecting hopper through a pipeline, and a liquid outlet is connected to the bottom end of the collecting tank. According to the asphalt hot material bin sampling device, solid asphalt and liquid asphalt are separated through the separation hopper, the liquid asphalt and the solid asphalt are separated while being collected, the solid asphalt is prevented from falling into the liquid asphalt and splashing the liquid asphalt, and the stability of the sampling process of the asphalt hot material bin sampling device is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the field of asphalt sampling devices, in particular to an asphalt hot bin sampling device. Background Art

[0002] Asphalt is a dark brown complex mixture composed of hydrocarbon compounds with different molecular weights and their non-metallic derivatives, mainly used in industries such as coatings, plastics, rubbers, etc. and for paving roads. The asphalt hot bin is used to store heated asphalt aggregates.

[0003] A Chinese patent with the related publication number CN215448579U discloses an asphalt mixing plant hot bin sampling device, which includes a bracket, a bin clamped by the bracket, and a discharge port at the bottom of the bin. It also includes a height adjustment assembly below the discharge port and a horizontal adjustment assembly at the bottom of the height adjustment assembly.

[0004] In view of the above related technologies, the existing asphalt hot bin sampling device directly receives materials below the discharge port of the hot bin through a sampling hopper. The viscous or solid asphalt, liquid asphalt, and asphalt emulsion stored in the asphalt hot bin are directly discharged into the sampling hopper. After a certain amount of liquid asphalt and asphalt emulsion accumulate in the sampling hopper, the asphalt particles discharged from the hot bin discharge port falling into the sampling hopper easily cause the liquid asphalt or asphalt emulsion to splash, resulting in waste of asphalt samples and posing a risk of scalding the staff. In summary, the existing asphalt hot bin sampling device has the problem of being difficult to sample stably. Content of the Utility Model

[0005] Based on this, the purpose of the utility model is to provide an asphalt hot bin sampling device to solve the technical problem that the existing asphalt hot bin sampling device is difficult to sample stably.

[0006] To achieve the above purpose, the utility model provides the following technical solution: An asphalt hot bin sampling device includes an aggregate hopper, the aggregate hopper is rotatably connected to the bottom end of the discharge port of the asphalt hot bin, a bearing bar is fixedly connected to the inner wall of the aggregate hopper, a separation hopper is placed on the bearing bar, the separation hopper is provided with filter holes on the bottom surface, a collection tank is installed at the bottom end of the aggregate hopper, the collection tank is communicated with the aggregate hopper through a pipeline, and a liquid discharge port is connected to the bottom end of the collection tank.

[0007] By adopting the above technical solution, the separation hopper is used to separate solid asphalt and liquid asphalt, separating and collecting the liquid asphalt and solid asphalt at the same time, preventing the solid asphalt from falling into the liquid asphalt and splashing the liquid asphalt, effectively improving the stability of the sampling process of the asphalt hot bin sampling device.

[0008] The utility model is further arranged such that one side wall of the aggregate hopper is orthogonal to the ground and fixedly connected with a rotating column, the rotating column is rotatably connected to the outer wall of the bottom end of the discharge port of the asphalt hot material bin, and the remaining three side walls of the aggregate hopper are all inclined inwards.

[0009] By adopting the above technical scheme, the aggregate hopper can be located below the discharge port of the asphalt hot material bin to collect asphalt samples.

[0010] The utility model is further arranged such that the outer wall of the separation hopper is in contact with the inner wall of the aggregate hopper.

[0011] By adopting the above technical scheme, the separation hopper can be stably placed inside the aggregate hopper.

[0012] The utility model is further arranged such that a pull ring is fixedly connected to the bottom end of the separation hopper in a direction away from the rotating column.

[0013] By adopting the above technical scheme, it is convenient for the staff to separately take out the solid asphalt after the sampling work is completed.

[0014] The utility model is further arranged such that the top surface of the aggregate hopper faces the discharge port of the asphalt hot material bin, and the projected area of the top surface of the separation hopper facing the ground is larger than the discharge port of the asphalt hot material bin.

[0015] By adopting the above technical scheme, it is prevented that when the sample is discharged from the discharge port of the asphalt hot material bin, it directly discharges outside the accommodation space of the separation hopper.

[0016] The utility model is further arranged such that no filter holes are provided on the side walls of the separation hopper.

[0017] By adopting the above technical scheme, the liquid asphalt and the solid asphalt are further separated, and the liquid asphalt is effectively prevented from spilling out.

[0018] The utility model is further arranged such that the bottom surface of the separation hopper does not contact the bottom surface of the aggregate hopper.

[0019] By adopting the above technical scheme, the situation that the liquid asphalt overflows before it has time to flow into the collection tank is avoided.

[0020] In summary, the utility model mainly has the following beneficial effects:

[0021] By rotatably connecting the aggregate hopper structure at the discharge port of the asphalt hot material bin, the utility model separates the solid asphalt and the liquid asphalt by using the separation hopper, and arranges an aggregate structure for collecting the liquid asphalt at the bottom end of the aggregate hopper, separates while collecting the liquid asphalt and the solid asphalt, prevents the solid asphalt from falling into the liquid asphalt and splashing the liquid asphalt, and effectively improves the stability of the sampling process of the sampling device for the asphalt hot material bin. Description of the Drawings

[0022] Figure 1 This is a three-dimensional view of the sampling state of the present utility model;

[0023] Figure 2 This is another three-dimensional view of the sampling state of the present utility model;

[0024] Figure 3 This is a three-dimensional view of the state of the separation hopper taken out of the present utility model;

[0025] Figure 4 This is a three-dimensional view of the aggregate hopper of the present utility model.

[0026] In the figure: 1. Aggregate hopper; 2. Rotating column; 3. Fixed cylinder; 4. Driving motor; 5. Blocking piece; 6. Separation hopper; 7. Pull ring; 8. Bearing strip; 9. Collection tank; 10. Drain port; 11. Discharge port. Specific embodiments

[0027] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. The embodiments described below by referring to the accompanying drawings are exemplary and are only used to explain the present utility model and should not be construed as a limitation to the present utility model.

[0028] Next, the embodiments of the present utility model will be described according to the overall structure of the present utility model.

[0029] Embodiment 1

[0030] An asphalt hot aggregate bin sampling device, as Figures 1-4 shown, includes an aggregate hopper 1, the aggregate hopper 1 is rotatably connected to the bottom end of the discharge port of the asphalt hot aggregate bin. Specifically, the discharge port of the asphalt hot aggregate bin is specifically the discharge port 11. A bearing strip 8 is fixedly connected to the inner wall of the aggregate hopper 1, and a separation hopper 6 is placed on the bearing strip 8. The separation hopper 6 is provided with filter holes on the bottom surface. A collection tank 9 is installed at the bottom end of the aggregate hopper 1. The collection tank 9 is communicated with the aggregate hopper 1 through a pipeline. A drain port 10 is connected to the bottom end of the collection tank 9, and a valve is provided at the drain port 10. One side wall of the aggregate hopper 1 is orthogonal to the ground and fixedly connected with a rotating column 2. The rotating column 2 is rotatably connected to the outer wall of the bottom end of the discharge port of the asphalt hot aggregate bin. Specifically, a fixed cylinder 3 is fixedly connected to the side wall of the discharge port 11. The rotating column 2 passes through the fixed cylinder 3 and is connected with a transmission belt. A driving motor 4 is fixedly connected to the side wall of the discharge port 11 on one side of the fixed cylinder 3. The output end of the driving motor 4 is also connected with a transmission belt. The other three side walls of the aggregate hopper 1 are all inclined inward, so that the aggregate hopper 1 can be located below the discharge port of the asphalt hot aggregate bin to collect asphalt samples, and can also rotate away from below the discharge port of the asphalt hot aggregate bin to facilitate the staff to take out the asphalt samples.

[0031] Please refer to Figures 1-3, the top surface of the aggregate hopper 1 faces the discharge port of the asphalt hot material bin. The projected area of the top surface of the separation hopper 6 facing the ground is larger than the discharge port of the asphalt hot material bin, preventing the samples discharged from the discharge port of the asphalt hot material bin from directly discharging outside the accommodation space of the separation hopper 6, enabling the separation hopper 6 to stably accommodate the samples discharged from the asphalt hot material bin. The outer wall of the separation hopper 6 is in contact with the inner wall of the aggregate hopper 1, enabling the separation hopper 6 to be stably placed inside the aggregate hopper 1 and avoiding the shaking of the separation hopper 6 caused by the falling of solid asphalt. No filter holes are provided on the side walls of the separation hopper 6. When the separation hopper 6 is pulled out and placed on the edge of the aggregate hopper 1, the liquid asphalt in the separation hopper 6 can further flow out of the separation hopper 6 and flow down along the inner wall of the aggregate hopper 1, further separating the liquid asphalt from the solid asphalt and effectively preventing the liquid asphalt from spilling. The bottom surface of the separation hopper 6 does not contact the bottom surface of the aggregate hopper 1, creating a space inside the aggregate hopper 1 for temporarily storing liquid asphalt and avoiding the situation where the liquid asphalt overflows before it can flow into the collection tank 9.

[0032] Embodiment 2

[0033] An asphalt hot material bin sampling device, as Figures 1-4 shown. Based on Embodiment 1, the difference from Embodiment 1 is that a pull ring 7 is fixedly connected to the bottom end of the separation hopper 6 in the direction away from the rotating column 2. The pull ring 7 is used to conveniently pull out the separation hopper 6, facilitating the staff to separately take out the solid asphalt after the sampling work is completed. A blocking piece 5 is fixedly connected to the side wall adjacent to the fixed cylinder 3 of the discharge port 11. The blocking piece 5 is used to block the rotation of the aggregate hopper 1, enabling the aggregate hopper 1 to quickly stop after rotating in place and avoiding the continuous rotation of the aggregate hopper 1 after it rotates below the discharge port 11, effectively improving the accuracy of the rotational adjustment of the aggregate hopper 1.

[0034] The working principle of the present utility model is as follows: The driving motor 4 operates to rotate the aggregate hopper 1 below the discharge port 11. The discharge port 11 of the asphalt hot material bin discharges materials, and both solid asphalt and liquid asphalt fall into the separation hopper 6 at the same time. The solid asphalt therein is intercepted by the separation hopper 6, while the liquid asphalt flows into the collection tank 9 through the filter holes on the bottom surface of the separation hopper 6. After completing a sampling work, the driving motor 4 operates to rotate the aggregate hopper 1 away from below the discharge port 11. First, open the liquid discharge port 10 to discharge the liquid asphalt in the collection tank 9 into the transfer container. After the temperature of the solid asphalt in the separation hopper 6 decreases, then pull the pull ring 7 to lift the separation hopper 6 and place it on the edge of the aggregate hopper 1. At this time, the filter holes on the bottom surface of the separation hopper 6 still face the inner wall of the aggregate hopper 1. After the liquid asphalt in the separation hopper 6 has drained, the separation hopper 6 can be removed, and the solid asphalt in the separation hopper 6 can be conveniently taken out.

[0035] Although embodiments of the present utility model have been shown and described, the specific embodiments are only explanations of the present utility model and are not limitations thereof. The specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art can, without departing from the principles and purposes of the present utility model, make modifications, substitutions and variations that do not make creative contributions to the embodiments as needed. However, as long as they are within the scope of the claims of the present utility model, they are protected by the patent law.

Claims

1. A sampling device for an asphalt hot aggregate bin, comprising an aggregate hopper (1), characterized in that: The aggregate hopper (1) is rotatably connected to the bottom end of the discharge port of the asphalt hot material bin. A bearing strip (8) is fixedly connected to the inner wall of the aggregate hopper (1). A separation hopper (6) is placed on the bearing strip (8). The separation hopper (6) is provided with filter holes on the bottom surface. A collection tank (9) is installed at the bottom end of the aggregate hopper (1). The collection tank (9) is communicated with the aggregate hopper (1) through a pipeline. A liquid discharge port (10) is connected to the bottom end of the collection tank (9).

2. The asphalt hot material silo sampling device according to claim 1, characterized in that: One side wall of the aggregate hopper (1) is orthogonal to the ground and fixedly connected with a rotating column (2). The rotating column (2) is rotatably connected to the outer wall of the bottom end of the discharge port of the asphalt hot material bin. The remaining three side walls of the aggregate hopper (1) are all inclined inward.

3. The asphalt hot aggregate bin sampling device according to claim 2, characterized in that: The outer wall of the separation hopper (6) is in contact with the inner wall of the aggregate hopper (1).

4. The asphalt hot material bin sampling device according to claim 3, characterized in that: A pull ring (7) is fixedly connected to the bottom end of the separation hopper (6) in the direction away from the rotating column (2).

5. The asphalt hot aggregate bin sampling device according to claim 1, wherein: The top surface of the aggregate hopper (1) faces the discharge port of the asphalt hot material bin. The projected area of the top surface of the separation hopper (6) facing the ground is larger than the discharge port of the asphalt hot material bin.

6. The asphalt hot aggregate bin sampling device according to claim 1, characterized in that: No filter holes are provided on the side walls of the separation hopper (6).

7. The asphalt hot aggregate bin sampling device according to claim 6, wherein: The bottom surface of the separation hopper (6) does not contact the bottom surface of the aggregate hopper (1).

Citation Information

Patent Citations

  • Hot material bin sampling device of asphalt mixing plant

    CN215448579U