Automobile wire harness durability test tool

By designing the vehicle wiring harness durability test tooling, using the operating table and drive components to simulate the motion state of the wiring harness, the problem of single function of the existing tooling is solved, the durability test of multiple wire harnesses is realized, the test cycle is shortened, and the needs of rapid development of new energy vehicles is met.

CN223065117UActive Publication Date: 2025-07-04GUANGDONG JIEYI AUTO PARTS CO LTD
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Patent Information

Application Number
CN202421923425.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-08
Publication Date
2025-07-04
Estimated Expiration
2034-08-08

AI Technical Summary

Technical Problem

The existing automotive wire harness test tooling function is single and cannot be applied to multiple tests, resulting in high uncertainty in the test results and long development and production cycles, which cannot meet the needs of rapid development of new energy vehicles.

Method used

An automotive wire harness durability testing tool is designed, including an operating table, a fixed end assembly and a driving assembly. The driving assembly drives the second end of the wire harness to reciprocate along a predetermined trajectory, causing relative movement between the first end and the second end to simulate the motion state of the wire harness and realize the durability test of multiple wire harnesses.

Benefits of technology

Through simple assembly steps, the durability test of multiple wire harnesses can be completed at one time, shortening the test cycle and improving the testing efficiency and practicality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automobile wire harness durability test tool, a wire harness comprises a first end, a second end and a wire harness main body located between the first end and the second end, the durability test tool is used for testing the movement durability of the wire harness main body, and the durability test tool comprises an operation table; the fixed end assembly is arranged on the operation table, the fixed end assembly is provided with at least one first fixing piece, and the first fixing piece is used for fixing the first end; and the driving assembly is arranged on the operation table, the driving assembly is provided with at least one second fixing piece, the second fixing piece is used for fixing the second end, and the driving assembly drives the second end to reciprocate along a preset track so as to generate relative movement between the first end and the second end, so that the wire harness main body is kept in a moving state within the test time. According to the automobile wire harness durability testing tool, the first end is connected with the first fixing piece, the second end is connected with the second fixing piece, operation is simple, durability testing of multiple wire harnesses can be completed at a time, the testing period is shortened, and practicability is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of new energy vehicles, and more specifically, to a durability test tool for an automotive wire harness. Background Art

[0002] With the rapid development of new energy vehicles and to meet the replacement and update of vehicle models in the market, the development cycle of a whole vehicle project from project establishment to market launch has been significantly shortened. To meet the requirements of rapid development, during the design verification stage, suppliers need to fully consider being able to quickly respond to various requirements of project nodes within a limited time, especially for test types. Considering the uncertainty of test results and the relatively long development and production cycle of tooling, and the fact that existing test tooling has a single function and cannot be applied to multiple tests. Therefore, it is necessary to design a general platform test tooling to meet the test nodes of project development. Summary of the Utility Model

[0003] An object of the utility model is to provide a new technical solution for a durability test tool for an automotive wire harness.

[0004] According to a first aspect of the utility model, there is provided a durability test tool for an automotive wire harness. The wire harness includes a first end, a second end, and a wire harness body located between the first end and the second end. The durability test tool is used to test the movement durability performance of the wire harness body and includes:

[0005] An operation table;

[0006] A fixed end assembly disposed on the operation table. The fixed end assembly has at least one first fixing member for fixing the first end.

[0007] A driving assembly disposed on the operation table. The driving assembly has at least one second fixing member for fixing the second end. The driving assembly drives the second end to reciprocate along a predetermined trajectory to generate relative movement between the first end and the second end, so that the wire harness body remains in a moving state during the test time.

[0008] Optionally, the driving assembly further includes a bracket disposed on the operation table and a driving device disposed on the bracket. The output end of the driving device is provided with the second fixing member.

[0009] Optionally, the driving device includes a first driving mechanism and a second driving mechanism;

[0010] The first driving mechanism includes a first slide electric cylinder installed on the bracket, and the first slide electric cylinder has a first slide;

[0011] The second driving mechanism includes a second slide table electric cylinder connecting the first slide table. The second slide table electric cylinder has a second slide table, and the second slide table connects to the second fixing member.

[0012] Optionally, the moving trajectory of the first slide table is perpendicular to the moving trajectory of the second slide table.

[0013] Optionally, the second slide table and the second fixing member are connected through a transition member. One end of the transition member is connected to the second slide table via an adapter member, and the other end is provided with the second fixing member.

[0014] Optionally, the adapter member includes a first convex portion and a first concave portion. The first convex portion is disposed within the first concave portion. One of the first convex portion and the first concave portion is disposed on the second slide table, and the other is disposed on the transition member.

[0015] Optionally, the driving device further includes a connecting member, and the first driving mechanism is connected to the second driving mechanism via the connecting member.

[0016] Optionally, the connecting member includes a first connecting plate and a second connecting plate. The first connecting plate is vertically connected to the second connecting plate. The first connecting plate connects to the first slide table, and the second connecting plate connects to the second slide table electric cylinder.

[0017] Optionally, the first connecting plate and the first slide table are connected through a connecting structure. The connecting structure includes a second convex portion and a second concave portion. The second convex portion is disposed within the second concave portion. One of the second convex portion and the second concave portion is disposed on the first slide table, and the other is disposed on the first connecting plate.

[0018] Optionally, the first fixing member includes a fixing part and a connecting part. The fixing part is fixedly disposed on the operating table. One end of the connecting part can be disposed at a predetermined position of the fixing part as needed, and the other end of the connecting part is used for fixedly disposing the first end.

[0019] According to an automotive wire harness durability test tooling of the present disclosure, it has the following beneficial effects:

[0020] The automotive wire harness durability test tooling of the present disclosure can assemble the wire harness to the test tooling through simple steps by connecting the first end to the first fixing member and the second end to the second fixing member, and can complete the durability test of multiple wire harnesses at one time, shortening the test cycle and having strong practicability.

[0021] Other features and advantages of the present invention will become clear through the following detailed description of the exemplary embodiments of the present invention with reference to the accompanying drawings. Description of the Drawings

[0022] The drawings incorporated in and forming a part of the specification illustrate embodiments of the present utility model and, together with the description thereof, are used to explain the principles of the present utility model.

[0023] Figure 1 It is a schematic structural diagram of an automotive wire harness durability test tooling for a preferred embodiment of the present utility model;

[0024] Figure 2 is Figure 1 an enlarged view of part A in

[0025] Figure 3 is Figure 1 an enlarged view of part B in

[0026] The labels in the figures are as follows:

[0027] 101 - wire harness; 102 - operating table; 103 - first fixing member; 104 - second fixing member; 105 - bracket; 106 - first driving mechanism; 107 - second driving mechanism; 108 - first sliding table; 109 - second sliding table; 110 - transition member; 111 - first recess; 112 - first protrusion; 113 - first connecting plate; 114 - second connecting plate; 115 - second protrusion; 116 - second recess; 117 - fixing member; 118 - connecting member; 119 - parallel slide rail; 120 - parallel sliding table; 121 - drag chain. Detailed Description of the Preferred Embodiment

[0028] Now, various exemplary embodiments of the present utility model will be described in detail with reference to the accompanying drawings. It should be noted that: Unless otherwise specifically stated, the relative arrangements, numerical expressions, and numerical values of the components and steps set forth in these embodiments do not limit the scope of the present utility model.

[0029] The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way a limitation on the present utility model or its application or use.

[0030] Technologies, methods, and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, such technologies, methods, and devices should be regarded as part of the specification.

[0031] In all the examples shown and discussed herein, any specific values should be construed as merely exemplary and not as a limitation. Thus, other examples of the exemplary embodiments may have different values.

[0032] An automotive wire harness durability test tooling according to the present disclosure, as shown in Figure 1As shown, the wire harness 101 includes a first end, a second end, and a wire harness 101 body located between the first end and the second end. The durability test tooling is used to test the movement durability performance of the wire harness 101 body. It is characterized by including,

[0033] An operating table 102;

[0034] A fixed-end component, arranged on the operating table 102, the fixed-end component having at least one first fixing member 103, and the first fixing member 103 being used to fix the first end;

[0035] A driving component, arranged on the operating table 102, the driving component having at least one second fixing member 104, the second fixing member 104 being used to fix the second end, and the driving component driving the second end to reciprocate along a predetermined trajectory so as to generate relative movement between the first end and the second end, thereby keeping the wire harness 101 body in a moving state during the test time.

[0036] By driving the second end of the wire harness 101 through the driving component to reciprocate relative to the first end according to a predetermined trajectory, it is possible to simulate the movement trajectory of the wire harness 101 multiple times in a short time to perform a durability test on the wire harness 101.

[0037] The automotive wire harness durability test tooling of the present disclosure has the advantages that by connecting the first end to the first fixing member 103 and the second end to the second fixing member 104, the wire harness 101 can be assembled to the test tooling through simple steps, and the durability tests of multiple wire harnesses 101 can be completed at one time, shortening the test cycle and having strong practicability.

[0038] According to an embodiment of an automotive wire harness durability test tooling of the present disclosure, the driving component further includes a bracket 105 arranged on the operating table 102, a driving device arranged on the bracket 105, and the second fixing member 104 is arranged at the output end of the driving device.

[0039] By arranging the bracket 105, a movement space can be formed between the output end of the driving device and the operating table 102. The second end is connected by the second fixing member 104 at the output end of the driving device, so that the second end of the wire harness 101 is driven by the driving device to reciprocate relative to the first end, so that the wire harness 101 body is in a moving state.

[0040] Specifically, the driving device includes a first driving mechanism 106 and a second driving mechanism 107;

[0041] The first driving mechanism 106 includes a first slide electric cylinder installed on the bracket 105, and the first slide electric cylinder has a first slide 108;

[0042] The second driving mechanism 107 includes a second slide electric cylinder connecting the first slide 108. The second slide electric cylinder has a second slide 109, and the second slide 109 is connected to the second fixing member 104.

[0043] By providing the first driving mechanism 106 and the second driving mechanism 107, the movement trajectory of the second end of the wire harness 101 relative to the first end can be made arc-shaped, better simulating the movement state of the wire harness 101 in actual applications.

[0044] More specifically, the movement trajectory of the first slide 108 is perpendicular to the movement trajectory of the second slide 109.

[0045] More specifically, the second slide 109 and the second fixing member 104 are connected by a transition member 110. One end of the transition member 110 is connected to the second slide 109 via an adapter member, and the second fixing member 104 is provided at the other end.

[0046] In specific implementation, the transition member 110 can be an L-shaped member. One end of the L-shaped member is connected to the second slide 109 via an adapter member, and the second fixing member 104 is provided at the other end of the L-shaped member. By changing the direction through the L-shaped member, it is convenient to connect the second end of the wire harness 101 to the second fixing member 104, avoiding interference between the second end, the second fixing member 104, and the bracket 105 during their installation.

[0047] More specifically, as Figure 3 shown, the adapter member includes a first convex portion 112 and a first concave portion 111. The first convex portion 112 is disposed within the first concave portion 111. One of the first convex portion 112 and the first concave portion 111 is provided on the second slide 109, and the other of the two is provided on the transition member 110.

[0048] By providing the adapter member as the mutually cooperating first convex portion 112 and first concave portion 111, the second slide 109 can be installed on the transition member 110 without damaging the second slide electric cylinder.

[0049] More specifically, the driving device further includes a connecting member, and the first driving mechanism 106 is connected to the second driving mechanism 107 via the connecting member.

[0050] By providing the connecting member, the installation space between the first driving mechanism 106 and the second driving mechanism 107 can be increased, facilitating the assembly of the automotive wire harness durability test tooling and reducing the assembly difficulty.

[0051] More specifically, the connecting member includes a first connecting plate 113 and a second connecting plate 114. The first connecting plate 113 is perpendicularly connected to the second connecting plate 114. The first connecting plate 113 is connected to the first sliding table 108, and the second connecting plate 114 is connected to the second sliding table electric cylinder.

[0052] The first connecting plate 113 is connected to the first sliding table 108, and the connecting member can reciprocate within the movement track of the first sliding table 108 following the first sliding table 108; the second connecting plate 114 is connected to the second sliding table electric cylinder, and the movement track of the second sliding table 109 extends along the length direction of the second connecting plate 114. Thus, the movement track of the second sliding table 109 can be perpendicular to the movement track of the first sliding table 108, realizing the multi-angle movement of the main line of the wire harness 101.

[0053] More specifically, as Figure 2 shown, the first connecting plate 113 and the first sliding table 108 are connected through a connecting structure. The connecting structure includes a second convex portion 115 and a second concave portion 116. The second convex portion 115 is arranged within the second concave portion 116. One of the second convex portion 115 and the second concave portion 116 is arranged on the first sliding table 108, and the other is arranged on the first connecting plate 113.

[0054] By setting the connecting structure as the mutually cooperating second convex portion 115 and second concave portion 116, the first sliding table 108 can be installed on the first connecting plate 113 without damaging the first sliding table electric cylinder.

[0055] During specific implementation, at least one parallel sliding rail 119 is arranged on at least one side of the two sides of the bracket 105 located on both sides of the first driving device. A corresponding number of parallel sliding tables 120 are arranged on the first connecting plate 113. By slidably arranging the parallel sliding tables 120 on the corresponding parallel sliding rails 119, the second convex portion 115 is arranged in the second concave portion 116 to complete the connection between the first connecting plate 113 and the first sliding table 108 of the first sliding table electric cylinder; here, the parallel sliding rail 119 is parallel to the movement track of the first sliding table 108 along the sliding track of the parallel sliding table 120.

[0056] A drag chain 121 is further arranged on the bracket 105. The drag chain 121 is used to prevent the cables connecting the second sliding table electric cylinder, so as to protect the cables during the reciprocating movement of the second driving device following the first sliding table 108 of the first driving device and extend the service life of the cables connecting the second driving device.

[0057] In specific implementation, parallel slide rails 119 are arranged on at least one side of the two sides of the second driving device on the second connecting plate 114, corresponding numbers of parallel slide blocks 120 are arranged on the transition member 110, and by slidably arranging the parallel slide blocks 120 on the corresponding parallel slide rails 119, the first convex portion 112 is arranged in the first concave portion 111 to complete the connection between the transition member 110 and the second slide block of the second slide block electric cylinder; the parallel slide rails 119 here are parallel to the movement track of the second slide block 109 along the sliding track of the parallel slide blocks 120.

[0058] By arranging the mutually cooperating parallel slide rails 119 and parallel slide blocks 120, the force borne by the first slide block 108 when the first slide block 108 installs the connecting member and the force borne by the second slide block 109 when the second slide block 109 installs the connecting member can be reduced, and the service life of the first slide block electric cylinder and the second slide block electric cylinder can be prolonged.

[0059] According to an embodiment of an automotive wire harness durability test tooling of the present disclosure, the first fixing member 103 includes a fixing member 117 and a connecting member 118. The fixing member 117 is fixedly arranged on the operation table 102. One end of the connecting member 118 can be arranged at a predetermined position of the fixing member 117 as required, and the other end of the connecting member 118 is used for fixedly arranging the first end. The position of the connecting member 118 on the fixing member 117 can be adjusted according to the length of the main line of the wire harness 101 to adapt to wire harnesses 101 of various different specifications for durability tests.

[0060] Although some specific embodiments of the present invention have been described in detail by way of examples, those skilled in the art should understand that the above examples are only for illustration and not for limiting the scope of the present invention. Those skilled in the art should understand that the above embodiments can be modified without departing from the scope and spirit of the present invention. The scope of the present invention is defined by the appended claims.

Claims

1. An automotive wire harness durability test tooling, the wire harness includes a first end, a second end and a wire harness body located between the first end and the second end, the durability test tooling is used to test the movement durability performance of the wire harness body, and is characterized in that, Comprising, An operating table; A fixed-end component, disposed on the operating table, the fixed-end component having at least one first fixing member for fixing the first end; A driving component, disposed on the operating table, the driving component having at least one second fixing member for fixing the second end, the driving component driving the second end to reciprocate along a predetermined trajectory so as to generate relative movement between the first end and the second end, thereby keeping the wire harness body in a moving state during the test time.

2. The automotive wire harness durability test tooling according to claim 1, characterized in that, The driving component further includes a bracket disposed on the operating table and a driving device disposed on the bracket, and the output end of the driving device is provided with the second fixing member.

3. The automotive wire harness durability test tooling according to claim 2, wherein The driving device includes a first driving mechanism and a second driving mechanism; The first driving mechanism includes a first slide table electric cylinder mounted on the bracket, and the first slide table electric cylinder has a first slide table; The second driving mechanism includes a second slide table electric cylinder connected to the first slide table, the second slide table electric cylinder has a second slide table, and the second slide table is connected to the second fixing member.

4. The automotive wire harness durability test tooling according to claim 3, characterized in that, The moving trajectory of the first slide table is perpendicular to the moving trajectory of the second slide table.

5. The automotive wire harness durability test tooling according to claim 3, characterized in that, The second slide table and the second fixing member are connected by a transition member, one end of the transition member is connected to the second slide table via an adapter member, and the other end is provided with the second fixing member.

6. The automotive wire harness durability test tooling according to claim 5, wherein The adapter member includes a first convex portion and a first concave portion, the first convex portion is disposed in the first concave portion, and one of the first convex portion and the first concave portion is disposed on the second slide table, and the other is disposed on the transition member.

7. The automotive wiring harness durability test tooling according to claim 3, characterized in that, The driving device further includes a connecting member, and the first driving mechanism is connected to the second driving mechanism via the connecting member.

8. The automotive wiring harness durability test tooling according to claim 7, wherein, The connecting member includes a first connecting plate and a second connecting plate, the first connecting plate is vertically connected to the second connecting plate, the first connecting plate is connected to the first slide table, and the second connecting plate is connected to the second slide table electric cylinder.

9. The automotive wiring harness durability test tooling according to claim 8, wherein The first connecting plate and the first slide table are connected by a connecting structure, the connecting structure includes a second convex portion and a second concave portion, the second convex portion is disposed in the second concave portion, and one of the second convex portion and the second concave portion is disposed on the first slide table, and the other is disposed on the first connecting plate.

10. The automotive wiring harness durability test tooling according to claim 1, wherein, The first fixing member includes a fixing member and a connecting member, the fixing member is fixedly disposed on the operating table, one end of the connecting member can be disposed at a predetermined position of the fixing member as needed, and the other end of the connecting member is used for fixedly disposing the first end.