Electrode wrapping and clamping mechanism adaptable to patch components of multiple sizes

By designing a clamping mechanism for movable base and rotary clamping arm, combined with a heat-resistant silicone film, the problems of high customization cost of chucks and electrode scratches in the prior art are solved, and multi-size adaptability and extended life are achieved.

CN223067290UActive Publication Date: 2025-07-04YUANLIU HONGYUAN (SUZHOU) ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202422245394.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-13
Publication Date
2025-07-04
Estimated Expiration
2034-09-13

AI Technical Summary

Technical Problem

In the prior art, the chuck is a fixture and needs to be customized for different sizes of patch components, which leads to high cost and difficult management, and the aging and deformation of the chuck can easily lead to the risk of electrode scratching.

Method used

A clamping mechanism including a movable base, a cylindrical push rod, a semi-conical push head and a rotating clamping arm is designed. Combined with a heat-resistant silicone film, it is adapted to multi-size patch components, and clamping is achieved through micro motor drive to avoid electrode scratches.

Benefits of technology

The versatility of the clamping mechanism is achieved, the workload costs are reduced, the service life is improved and the risk of electrode scratches is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an electrode wrapping and clamping mechanism capable of adapting to patch components of multiple sizes, which comprises two chuck assemblies arranged at electrode ends on two sides of the patch component in a bilateral symmetry mode, and each chuck assembly comprises a movable base with a circular through hole in the center. The cylindrical push rod is fixedly connected with the output end of the micro motor and can reciprocate back and forth along the circular through hole, the semi-conical push head is arranged at the front end of the cylindrical push rod, and the four sets of rotary clamping arms are arranged on the movable base and evenly distributed on the peripheral side of the semi-conical push head. Meanwhile, the top of the rotary clamping arm is covered with a layer of heat-resistant silica gel film used for wrapping the electrode ends on the two sides of the patch component; the utility model has the advantages that the device is suitable for patch component products with various sizes so as to achieve the effect of saving tools.
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Description

Technical Field

[0001] The utility model belongs to the technical field of electronic component production, and particularly relates to an electrode wrapping and clamping mechanism capable of adapting to multi-size patch components. Background Art

[0002] To improve the surface insulation performance and protection of patch-type electronic component products, it is often necessary to apply a protective agent coating to the non-electrode area of the product. Especially for high-voltage patch products with kilovolts, it is necessary to insulate and protect the ceramic body part between the two electrodes to prevent surface arc ignition.

[0003] The current operation method uses a spraying operation technique. A fixed chuck corresponding to the product size is used to wrap and block the electrode area of the product, and an atomizing nozzle sprays the unblocked area in the middle of the product. Finally, the surface of the product is dried to cure the coating.

[0004] Disadvantages of the prior art:

[0005] 1. The chuck is a fixed part, and a plastic sleeve is used to wrap the two ends of the electrode to prevent the spraying liquid from being sprayed onto the electrode area of the product. Therefore, the chuck needs to have a high matching degree with the product size and there should be no excessive gap. Therefore, in order to adapt to various sizes of products, it is necessary to customize various types and models of chucks, which consumes costs and increases management difficulties;

[0006] 2. Due to the drying operation involved, the chuck may be deformed after aging, and there is a risk of electrode scraping during the process of the chuck moving towards the electrode. Summary of the Invention

[0007] The purpose of the utility model is to provide an electrode wrapping and clamping mechanism capable of adapting to multi-size patch components. According to different sizes of patch components, the forward pushing stroke of the semi-conical push head is determined, so that the rotating clamping arms fix the two electrode ends of the corresponding size of patch components, thereby adapting to multi-size patch component products and achieving the effect of saving tooling.

[0008] The technical solution of the utility model is: an electrode wrapping and clamping mechanism capable of adapting to multi-size patch components, including two chuck assemblies symmetrically arranged on the two electrode ends of the patch component on the left and right respectively. The chuck assembly includes a movable base with a circular perforation in the center position, a cylindrical push rod fixedly connected to the output end of a micro motor and capable of making a reciprocating motion back and forth along the circular perforation, a semi-conical push head arranged at the front end of the cylindrical push rod, and four groups of rotating clamping arms arranged on the movable base and evenly distributed around the semi-conical push head; at the same time, a heat-resistant silicone film for wrapping the two electrode ends of the patch component is covered on the top of the rotating clamping arm.

[0009] As a preferred technical solution, the rotating clamping arm includes a support rod vertically arranged on the movable base, an L-shaped rotating arm rotatably connected to the top of the support rod, a clamping jaw arranged at the top end of the L-shaped rotating arm and bent inward, and a rotating wheel arranged at the bottom end of the L-shaped rotating arm and capable of rolling along the surface of the semi-conical push head.

[0010] As a preferred technical solution, a cylindrical guide tube for the front and back reciprocating movement of the cylindrical push rod is arranged on the lower surface of the movable base, and the inner diameter of the cylindrical guide tube matches the diameter of the cylindrical push rod.

[0011] As a preferred technical solution, the middle part of the upper section of the L-shaped rotating arm is connected to the top of the support rod through a rotating shaft.

[0012] As a preferred technical solution, the heat-resistant silica gel film is fixed to the outer side wall of each clamping jaw through fastening screws.

[0013] As a preferred technical solution, the rotating wheel is a rubber roller.

[0014] As a preferred technical solution, the L-shaped rotating arm and the clamping jaw are integrally formed.

[0015] The advantages of the present utility model are as follows:

[0016] 1. The present utility model can be adapted to the electrode wrapping and clamping mechanisms of multi-size patch components. According to different sizes of patch components, the forward pushing stroke of the semi-conical push head is determined, so that the rotating clamping arm fixes the two electrode ends of the corresponding size of patch components, thereby adapting to multi-size patch component products, achieving the effect of saving tooling.

[0017] 2. The present utility model uses a heat-resistant silica gel film to wrap the two electrode ends of the patch component. The heat-resistant silica gel film is not only heat-resistant but also elastic, which can effectively reduce the risk of electrode end abrasion and improve the overall service life at the same time. Description of the Drawings

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for description in the embodiments will be briefly introduced below. The following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0019] The present utility model will be further described below in conjunction with the drawings and embodiments:

[0020] Figure 1 is the structural schematic diagram of the present utility model;

[0021] Figure 2Schematic diagram of the working state of the present utility model;

[0022] Wherein: 1 SMD component; 2 Movable base; 3 Cylindrical push rod; 4 Semi-conical push head;

[0023] 5 Rotating clamping arm, 51 Support rod, 52 L-shaped rotating arm, 53 Claw, 54 Rotating wheel, 55 Rotating shaft; 6 Heat-resistant silicone film; 7 Cylindrical guide tube; 8 Fastening screw. Detailed implementation manners

[0024] The above solution will be further described below in conjunction with specific embodiments. It should be understood that these embodiments are used to illustrate the present utility model and are not limited to restricting the scope of the present utility model. The implementation conditions adopted in the embodiments can be further adjusted according to the conditions of specific manufacturers, and the implementation conditions not specified are usually the conditions in conventional experiments.

[0025] Embodiment: Refer to Figure 1 , Figure 2 As shown, an electrode wrapping and clamping mechanism adaptable to multi-size SMD components includes two chuck assemblies symmetrically arranged on both sides of the electrode ends of the SMD component 1 respectively. The chuck assembly includes a movable base 2 with a circular perforation at the center position, a cylindrical push rod 3 fixedly connected to the output end of the micro motor and capable of reciprocating back and forth along the circular perforation, a semi-conical push head 4 arranged at the front end of the cylindrical push rod 3, and four groups of rotating clamping arms 5 arranged on the movable base 2 and evenly distributed around the semi-conical push head 4; at the same time, a heat-resistant silicone film 6 for wrapping the electrode ends on both sides of the SMD component 1 is covered on the top of the rotating clamping arm 5.

[0026] In this embodiment, the rotating clamping arm 5 includes a support rod 51 vertically arranged on the movable base 2, an L-shaped rotating arm 52 rotatably connected to the top of the support rod 51, a claw 53 integrally formed with the top end of the L-shaped rotating arm 52 and bent inward, and a rotating wheel 54 arranged at the bottom end of the L-shaped rotating arm 52 and capable of rolling along the surface of the semi-conical push head 4 (the rotating wheel 54 is a rubber roller, which plays a role in reducing noise during the rolling process).

[0027] In this embodiment, a cylindrical guide tube 7 for the cylindrical push rod 3 to reciprocate back and forth is arranged on the lower surface of the movable base 2, and the inner diameter of the cylindrical guide tube 7 matches the diameter of the cylindrical push rod 3, improving the running stability of the cylindrical push rod 3.

[0028] In this embodiment, the middle part of the upper section of the L-shaped rotating arm 52 is connected to the top of the support rod 51 through a rotating shaft 55. The cylindrical push rod 3 and the semi-conical push head 4 are driven forward by the micro motor. During the rolling process of the rotating wheel 54 on the surface of the semi-conical push head 4, it moves downward, and under the action of the rotating shaft 55, the L-shaped rotating arm 52 rotates, driving the claw 53 to clamp the SMD component 1 inward.

[0029] In this embodiment, the heat-resistant silica gel film 6 is fixed to the outer side walls of the four clamping jaws 53 by fastening screws 8.

[0030] The above embodiments are only used to illustrate the technical concept and features of the present invention, and the purpose is to enable those who are familiar with this technology to understand the content of the present invention and implement it accordingly, and it cannot be used to limit the protection scope of the present invention. All equivalent changes or modifications made according to the spirit and essence of the present invention should be covered within the protection scope of the present invention.

Claims

1. An electrode wrapping and clamping mechanism adaptable to multi-size chip components, comprising two chuck assemblies symmetrically arranged on the left and right sides of the electrode ends of the chip components respectively, characterized in that, The collet assembly includes a movable base with a circular perforation at the central position, a cylindrical push rod fixedly connected to the output end of the micro motor and capable of reciprocating back and forth along the circular perforation, a semi-conical push head arranged at the front end of the cylindrical push rod, and four groups of rotating clamping arms arranged on the movable base and evenly distributed around the semi-conical push head; at the same time, a heat-resistant silica gel film for wrapping the two electrode ends of the patch component is covered on the top of the rotating clamping arm.

2. The electrode wrapping and clamping mechanism for adapting to multi-size patch components according to claim 1, characterized in that, The rotating clamping arm includes a support rod vertically arranged on the movable base, an L-shaped rotating arm rotatably connected to the top of the support rod, a clamping claw arranged at the top end of the L-shaped rotating arm and bent inward, and a rotating wheel arranged at the bottom end of the L-shaped rotating arm and capable of rolling along the surface of the semi-conical push head.

3. The electrode wrapping and clamping mechanism for adaptively multi-sized patch components according to claim 1, wherein A cylindrical guide tube for the cylindrical push rod to reciprocate back and forth is arranged on the lower surface of the movable base, and the inner diameter of the cylindrical guide tube matches the diameter of the cylindrical push rod.

4. The electrode wrapping and clamping mechanism for adaptively multi-sized patch components according to claim 2, characterized in that, The middle part of the upper section of the L-shaped rotating arm is connected to the top of the support rod through a rotating shaft.

5. The electrode wrapping and clamping mechanism for adapting to multi-size patch components according to claim 2, wherein The heat-resistant silica gel film is fixed to the outer side wall of each clamping claw through fastening screws.

6. The electrode wrapping and clamping mechanism for adaptively accommodating multi-size patch components according to claim 2, wherein The rotating wheel is a rubber roller.

7. The electrode wrapping and clamping mechanism for adaptively accommodating multi-size patch components according to claim 2, wherein The L-shaped rotating arm and the clamping claw are integrally formed.