Modularized cooking line with adjustable length

Abstract

The utility model discloses a length-adjustable modularized cooking line which comprises a cooking section, the cooking section is of a modular structure and comprises cooking modules, and the cooking modules are mutually connected to form the cooking section. The connection mode of the cooking modules can be threaded piece splicing or welding. According to the utility model, the cooking line is designed into a modularized length-adjustable structure, so that the cooking line can be adaptively adjusted according to production requirements and production environments, thereby adapting to different production working conditions. In a large-space production workshop, the length of the cooking line is increased, so that the cooking efficiency can be improved; in a small-space production workshop, a cooking line is shortened, and the production effect of adjusting measures to local conditions is achieved. Meanwhile, according to the actual cooking efficiency requirement, the cooking line can be adaptively lengthened or shortened, and different scales of industrial silkworm breeding procedures are matched.

Description

Technical Field

[0001] The utility model belongs to the field of artificial silkworm-raising feed production, and particularly relates to a modular cooking line with adjustable length. Background Art

[0002] The traditional breeding method is a small workshop-style family breeding method, which is a completely manual breeding method. From the hatching of silkworm eggs into adults to the cocoon collection, it is all achieved through manual operations, which is time-consuming and laborious, with very low breeding efficiency. Moreover, it is restricted by seasonal conditions and can only raise silkworms at specific times, resulting in extremely low annual output of cocoons, which simply cannot meet the needs of today's society and has gradually been phased out by society. To make up for the deficiencies of traditional workshop-style silkworm breeding, large-scale and factory-style silkworm breeding technologies have emerged. In large-scale breeding technologies, if mulberry leaves are used as feed, it is completely impossible to meet the requirements of factory-style silkworm breeding. Therefore, artificial feed plays an important role in factory-style and large-scale silkworm breeding technologies. The production process of artificial feed mainly includes three steps: raw material treatment, cooking, and feed cooling. Raw material treatment is to uniformly mix and remove impurities from corn, soybean meal, compound vitamins, etc. to obtain powder. Cooking is to first add water to the powder to obtain raw feed, and then cook the raw feed into cooked feed. The cooked feed becomes the finished feed after cooling.

[0003] It can be seen that cooking is an important step in the feed production process. In order to achieve efficient and high-volume cooking of feed, a continuous passing-through cooking line has been developed, including a transmission mechanism and a cooking system. The transmission mechanism is responsible for continuously transporting the feed, and the cooking system is responsible for supplying steam to cook the feed being transported. In the actual production process, it is found that if a cooking line with a fixed length is used, it cannot be adaptively adjusted according to production requirements and production environment, resulting in difficulty in adapting to different production conditions. Content of the Utility Model

[0004] The purpose of the utility model is to provide a modular cooking line with adjustable length, which is designed as a modular structure with adjustable length, so that the cooking line can be adaptively adjusted according to production requirements and production environment, and thus can adapt to different production conditions.

[0005] In order to solve the above technical problems, the following technical solutions are adopted:

[0006] A modular cooking line with adjustable length, characterized in that: it includes a cooking section, and the cooking section is a modular structure with adjustable length.

[0007] Further, the cooking section includes cooking modules, and the cooking modules are connected to each other to form the cooking section.

[0008] Further, the connection method of the cooking modules is splicing with threaded parts.

[0009] Further, screw holes are provided on the cooking modules, and threaded parts are connected in the screw holes.

[0010] Furthermore, the connection method of the steaming module is welding.

[0011] Furthermore, 1 - 20 steaming modules are connected.

[0012] Furthermore, the steaming module includes a steaming unit, and the steaming units form the steaming module.

[0013] Furthermore, the steaming module includes 1 - 15 steaming units.

[0014] Furthermore, the steaming line further includes a feeding end and a discharging end, which are respectively connected to both ends of the steaming section. The feeding end is used to receive feed, and the discharging end is used to send out feed.

[0015] Furthermore, the steaming line is provided with a transmission mechanism and a steam system. The transmission mechanism is used to convey feed, and the steam system is used to provide steam for steaming the feed.

[0016] Due to the adoption of the above technical solution, the following beneficial effects are achieved:

[0017] The utility model designs the steaming line as a modular length - adjustable structure, enabling the steaming line to be adaptively adjusted according to production requirements and production environment, so as to adapt to different production conditions. In a large - space production workshop, lengthening the steaming line can improve steaming efficiency; in a small - space production workshop, shortening the steaming line can achieve a production effect tailored to local conditions. At the same time, according to the actual steaming efficiency requirements, the steaming line can be adaptively lengthened or shortened to match factory - scale sericulture processes of different scales.

[0018] The utility model uses steaming modules to form the steaming section, and the length of the steaming line can be adjusted by adjusting the number of connected steaming modules. The structure is simple and the operation is convenient.

[0019] The utility model uses steaming units to form the steaming module, and the length of the steaming module can be adjusted by adjusting the number of connected steaming units, thereby further refining the adjustable length range of the steaming line. The structure is simple and the operation is convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The following further describes the present utility model with reference to the drawings:

[0021] Figure 1 is a schematic structural diagram of the steaming line;

[0022] Figure 2 is a schematic structural diagram of the steaming module;

[0023] Figure 3 is a schematic diagram of steaming lines of different lengths;

[0024] Figure 4 Schematic diagram of splicing the cooking module with threaded parts

[0025] Figure 5 Side sectional view of the cooking line

[0026] Figure 6 Schematic diagram of the structure at the feeding end

[0027] Figure 7 Schematic diagram of the structure at the discharging end

[0028] Figure 8 For Figure 5 Enlarged schematic diagram at position I in

[0029] Figure 9 Schematic diagram of the structure of the wire mesh

[0030] Reference numerals are: feeding end 1, feeding end exhaust hood 11, feeding end window 12, maintenance opening 13, cooking section 2, cooking module 21, cooking unit 211, support feet 22, foot cups 221, threaded parts 222, screw holes 223, discharging end 3, discharging end exhaust hood 31, discharging end window 32, upper cover 4, condensate diversion plate 41, condensate pipeline 411, handle 42, upper cover sealing strip 43, driving shaft 51, driven shaft 52, tension spring 521, wire mesh 53, steel sheet 531, chain 54, chain support plate 541, cleaning nozzle 61, cleaning brush 62, recycled water collecting tank 63, steam pipeline 71, steam main pipe 711, steam branch pipe 712, steam manifold pipe 713, nozzle 714, steam chamber 72, side door 72, side door sealing strip 722, water receiving tray 8, flushing nozzle 81, water receiving tray collecting tank 82, feed 9. Detailed implementation manners

[0031] The present utility model aims to provide a modular cooking line with adjustable length, and the cooking line is designed as a modular structure with adjustable length, so that the cooking line can be adaptively adjusted according to production requirements and production environment, thereby adapting to different production conditions. In a production workshop with a large space, lengthening the cooking line can improve the cooking efficiency; in a production workshop with a small space, shortening the cooking line can achieve a production effect adapted to local conditions. At the same time, according to the actual cooking efficiency requirements, the cooking line can be adaptively lengthened or shortened to match different scales of industrialized sericulture processes.

[0032] The technical solutions of the present utility model will be elaborated in detail below in conjunction with specific embodiments:

[0033] The length-adjustable modular cooking line includes a body, a transmission mechanism and a steam system connected to the body. The body is divided into a feeding end 1, a discharging end 3 and a cooking section 2 located between the two. The transmission mechanism covers the feeding end 1, the discharging end 3 and the cooking section 2, and is responsible for conveying the feed 9. The steam system is arranged in cooperation with the transmission mechanism and is used for cooking the conveyed feed 9. After receiving the feed 9 at the feeding end 1, it is conveyed to the discharging end 3 in the cooking section 2, and the feed 9 is cooked during the conveying process. After reaching the discharging end 3, the cooking is completed and the feed is sent out. It realizes cooking while conveying, can cook continuously for 24 hours, and there is no need to stop the machine for handling during the cooking process, significantly improving the cooking efficiency and being easy to operate. By controlling the transmission speed of the transmission mechanism or adjusting the length of the cooking line, the cooking time can be adjusted. The design is ingenious and can meet different production requirements. The automated cooking operation can liberate manpower, reduce labor costs, improve the safety of the cooking operation, and enhance the cooking efficiency.

[0034] The body is provided with supporting feet 22 at equal intervals. A foot cup 221 is provided at the bottom of the supporting feet 22 to achieve the purpose of stable support. The cooking section 2 adopts a modular structure, and the length of the cooking section 2 can be adaptively adjusted according to cooking needs, workshop conditions, etc., so as to be applicable to different production conditions. Specifically, the cooking section 2 includes cooking modules 21. The cooking section 21 is formed by connecting the cooking modules 21 to each other. By adjusting the number of cooking modules 21, the length of the cooking section 2 can be adjusted. This enables the cooking line 2 to be adaptively adjusted according to production requirements and production environment, so as to adapt to different production conditions. In a large-space production workshop, lengthening the length of the cooking line 2 can improve the cooking efficiency; in a small-space production workshop, shortening the cooking line 2 can achieve a local-condition production effect. At the same time, according to the actual cooking efficiency requirements, the cooking line 2 can be adaptively lengthened or shortened to match different-scale factory sericulture processes. According to production requirements and production environment, 1-20 cooking modules 21 can be selected to be connected.

[0035] The cooking modules 21 can be spliced through threaded parts 222, that is, screw holes 223 are drilled on the supporting feet 22 at the splicing position, and the threaded parts 222 are connected in the screw holes 223, so as to realize the splicing of the cooking modules 21. The splicing is convenient and easy to disassemble. The cooking modules 21 can also be connected by welding.

[0036] As Figures 1 to 3 shown, each cooking module 21 can be composed of 1-15 cooking units 211. The cooking section 2 between adjacent supporting feet 22 is regarded as one cooking unit 211. After the cooking units 211 are connected, the cooking module 21 is formed. By using the cooking units 211 to form the cooking module 21, the length of the cooking module 21 can be adjusted by adjusting the number of connected cooking units 211, so as to further refine the adjustable length range of the cooking line 2. The structure is simple and the operation is convenient.

[0037] The transmission mechanism includes a chain assembly and a wire mesh 53 connected to the chain assembly. The chain assembly includes a motor set (not shown in the figure), a driving shaft 51, a driven shaft 52 and a chain 54. At the discharge end 3 of the machine body, a motor set and the driving shaft 51 are installed. The motor set is connected to the driving shaft 51 to drive the driving shaft 51 to rotate. Gears are provided on both sides of the driving shaft 51; the driven shaft 52 is installed at the feeding end 1, and gears are also installed on both sides thereof. A chain 54 is connected between the gears of the driving shaft 51 and the gears of the driven shaft 52, so that the driving shaft 51 drives the chain 54 and the driven shaft 52 to operate. Both sides of the wire mesh 53 are respectively installed on the two sides of the chain 54. Corresponding screw holes are provided on the chain 54 and both sides of the wire mesh 53, so that the wire mesh 53 is fixed to the chain 54 through threaded parts. And the chain 54 is wound around the driving shaft 51 and the driven shaft 52, and the wire mesh 53 turns (from top to bottom or from bottom to top) when passing through. The wire mesh 53 is responsible for conveying the feed 9, so that the feed 9 is fully cooked during the conveying process; the chain assembly has a simple structure and strong practicability.

[0038] To improve the structural strength and wear resistance of the wire mesh 53, steel sheets 531 are provided on both sides of the wire mesh 53 to avoid serious wear problems of the wire mesh 53 after long-term use.

[0039] A tension spring 521 is also provided at the driven shaft 52 to strengthen the connection and stability of the chain assembly and reduce the vibration generated during operation.

[0040] To ensure the stability of the operation of the chain 54, chain supports 541 are provided at the bottom of the upper chain 54 and the lower chain 54.

[0041] Side baffles 23 are also provided on both sides of the wire mesh 53. The side baffles 23 are fixed to the machine body and are used to limit the position of the feed 9 on the wire mesh 53.

[0042] The steam system includes a steam pipeline 71 and a steam chamber 72. Steam is conveyed to various positions of the cooking line through the steam pipeline 71 to cook the feed 9 being conveyed. The steam pipeline 71 includes a main steam pipe 711, steam branch pipes 712 and steam distribution pipes 713. The main steam pipe 711 introduces steam and is connected with steam branch pipes 712. The steam branch pipes 712 are regularly connected so that each cooking unit 211 is connected with a steam branch pipe 712. The steam branch pipe 712 includes a vertical pipe and a horizontal pipe connected to each other. The vertical pipe is connected to the main steam pipe 711, and a number of regularly arranged steam distribution pipes 713 are connected to the horizontal pipe. A number of nozzles 714 are provided on each steam distribution pipe 713 to spray steam. A number of steam branch pipes 712 are provided and are respectively connected to various sections of the main steam pipe 711 to divert the steam to various positions of the cooking line; a number of steam distribution pipes 713 are provided and are regularly connected to the steam branch pipes 712 to spray steam at a certain density to meet the steam volume requirements for cooking the feed 9.

[0043] The steam system further includes a steam chamber 72 located inside the machine body. The steam chamber 72 receives steam from the steam pipeline 71 for cooking the feed 9. The steam chamber 72 has a cavity structure with an open upper end and a closed rest, enabling the steam to flow directionally towards the wire mesh 53 to fully cook the feed 9.

[0044] A side door 721 is provided on the machine body. The side door 721 communicates with the steam chamber 72 and can be opened to observe the internal working conditions of the steam chamber 72. To prevent steam leakage, a side door sealing strip 722 is also connected at the side door 721. The side door sealing strip 722 is rectangular and is provided with a clamping strip. The clamping strip can be clamped into the slot of the door frame of the side door 721 for installation. The side door sealing strip 722 has good sealing performance and can prevent steam leakage. In addition, the structure of the side door sealing strip 722 has the advantages of convenient installation and disassembly.

[0045] The feeding end 1 is provided with a feeding end exhaust hood 11, a feeding end window 12 and a maintenance opening 13. The feeding end exhaust hood 11 is used to discharge excess steam. The feeding end window 12 is a transparent visual structure for facilitating the observation of the internal working conditions. The maintenance opening 13 can be opened to facilitate maintenance personnel to maintain the internal components.

[0046] The discharging end 3 is provided with a discharging end exhaust hood 31 and a discharging end window 32. The discharging end exhaust hood 31 is used to discharge excess steam. The discharging end window 32 is a transparent visual structure for facilitating the observation of the internal working conditions.

[0047] At the upper end of the cooking line where the steam system is provided, there is an upper cover 4. Each cooking unit 211 of the cooking section 2 is provided with the upper cover 4. Inside the upper cover 4, there are a condensate water deflector 41, a handle 42 and an upper cover sealing strip 43. The condensate water deflector 41 is used to guide the flow direction of the condensate water, so that most of the condensate water flows directionally into the condensate water pipeline 411. The handle 42 facilitates opening or closing the upper cover 4. The upper cover sealing strip 43 is arranged at the connection between the upper cover 4 and the machine body to improve the sealing performance and prevent steam leakage.

[0048] To cooperate with the condensate water diversion pipe, a condensate water pipeline 411 is also provided inside the machine body. It is used to receive the condensate water guided by the condensate water deflector 41. On the one hand, it avoids the accumulation of condensate water in the cooking line, which may affect the cooking operation; it can also collect the condensate water for reuse.

[0049] The cooking line is also provided with a water receiving tray 8. The water receiving tray 8 is arranged at the bottom inside the machine body and covers the entire cooking line for receiving water or dropping feed 9, etc. The water receiving tray 8 is connected with a water receiving tray collecting tank 82 and is equipped with a flushing nozzle 81. The water receiving tray collecting tank 82 is used for centralized water supply, and the flushing nozzle 81 is used for flushing the water receiving tray 8 to wash off the contaminated impurities.

[0050] The cooking line further includes a wire mesh 53 cleaning assembly for cleaning the wire mesh 53. After cooking, some feed 9 will adhere to the surface of the wire mesh 53, and the adhered feed 9 can be washed off by this wire mesh 53 cleaning assembly to ensure the cleanliness of the surface of the wire mesh 53. The wire mesh 53 cleaning assembly includes a cleaning spray head 61, a cleaning brush 62 and a recycled water collecting tank 63. The cleaning spray head 61 and the cleaning brush 62 cooperate to clean the wire mesh 53 and are both arranged close to the lower wire mesh 53. To ensure the cleaning effect, multiple groups of cleaning spray heads 61 and cleaning brushes 62 can be arranged front and back; the recycled water collecting tank 63 is arranged at the lower ends of the cleaning spray head 61 and the cleaning brush 62 and is used to collect the water flowing down after cleaning. The recycled water collecting tank 63 is connected to the water receiving tray collecting tank 82, and the water in the water receiving tray collecting tank 82 flows to the recycled water collecting tank 63 and is reused after centralized treatment.

[0051] The above are only specific embodiments of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent replacements or modifications made based on the present invention to solve basically the same technical problems and achieve basically the same technical effects are all covered by the protection scope of the present invention.

Claims

1. A modular cooking line with adjustable length, characterized in that: It includes a cooking section, the cooking section is of a modular structure with an adjustable length; the cooking section includes cooking modules, and the cooking modules are connected to each other to form the cooking section; this cooking line also includes a feed inlet and a discharge outlet, the feed inlet and the discharge outlet are respectively connected to both ends of the cooking section, the feed inlet is used to receive feed, and the discharge outlet is used to send out feed; this cooking line is provided with a transmission mechanism and a steam system, the transmission mechanism is used to convey feed, and the steam system is used to provide steam for cooking feed.

2. The modular cooking line with adjustable length according to claim 1, characterized in that: The connection mode of the cooking modules is splicing with threaded parts.

3. The modular cooking line with adjustable length according to claim 2, wherein: The cooking modules are provided with screw holes, and the threaded parts are connected in the screw holes.

4. A modular cooking line with adjustable length according to claim 1, characterized in that: The connection mode of the cooking modules is welding.

5. A modular cooking line with adjustable length according to claim 1, characterized in that: There are 1 - 20 cooking modules connected.

6. The modular cooking line with adjustable length according to claim 1, characterized in that: The cooking modules include cooking units, and the cooking units form the cooking modules.

7. The modular cooking line with adjustable length according to claim 6, characterized in that: The cooking modules include 1 - 15 cooking units.

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