Seasoning device for automatic production line of spicy strips

Abstract

The utility model discloses a seasoning device for an automatic production line of spicy strips, which belongs to the technical field of automatic production of the spicy strips and comprises a mounting box, a seasoning roller and a rotating roller. The seasoning roller and the rotating roller are distributed up and down and rotate relatively; a material collecting groove is formed in the bottom of the mounting box, and a seasoning cavity is formed in the upper end; the seasoning roller is arranged in the seasoning cavity; a discharge hole is formed in the side edge of the seasoning cavity; the seasoning cavity is communicated with a feeding pipe; a gap between the discharge hole and the rotating roller forms a passage through which spicy strips pass; brushes or blades are distributed on the surface of the seasoning roller. On the premise that the spicy strips do not need to be cut off, continuous seasoning processing of the ultra-long spicy strips can be achieved.

Description

Technical Field

[0001] The utility model belongs to the technical field of automatic production of spicy strips, and specifically relates to a seasoning device for an automatic production line of spicy strips. Background Art

[0002] The existing production process of spicy strips is roughly divided into the following steps:

[0003] 1. Raw material preparation: Prepare the main raw materials of spicy strips, including flour, starch, etc.

[0004] 2. Dough preparation: Mix flour and starch in a certain proportion, and add an appropriate amount of water to stir into dough. The dough needs to go through processes such as stirring and fermentation to make it have a certain viscosity and ductility.

[0005] 3. Pressing and forming: Press the dough into a certain thickness and shape through an extruder, and the common ones are strip-shaped or cylindrical.

[0006] 4. Cutting into strips: Cut the rolled dough into longer strips, generally the length of spicy strips.

[0007] 5. Seasoning: According to the ratio, put the corresponding mass of spicy strips and the corresponding mass of seasonings, including seasoning oil and solid seasonings, into a mixing and stirring device, and rotate and stir through the mixing and stirring device to evenly cover the surface of the spicy strips with spiciness and fragrance.

[0008] 6. Packaging: The seasoned spicy strips need to be packaged, and it can be automatically packaged by machine or manually.

[0009] Existing spicy strips are cut into segments, weighed and put into a stirring device together with the matching mass of seasonings for stirring and processing to achieve complete mixing of the seasonings and the spicy strips.

[0010] Our company has developed an online mixing and automatic production system for spicy strips, which has changed the traditional production process of spicy strips. After coming out of the extruder, the spicy strips do not need to be cut, but directly go through the mixing and processing through this system, and finally automatically cut into the packaging process after the mixing is completed. Therefore, how to solve the problem of mixing and processing the spicy strips without cutting is what we need to solve. Summary of the Utility Model

[0011] In view of the above problems, the utility model provides a seasoning device for an automatic production line of spicy strips, which can realize continuous seasoning processing of extra-long spicy strips without cutting the spicy strips.

[0012] To achieve the above object, the technical solution adopted by the utility model is:

[0013] A seasoning device for a spicy strip automated production line, comprising an installation box, a seasoning roller and a rotating roller arranged in the installation box; the seasoning roller and the rotating roller are distributed up and down and rotate relatively; a collecting trough is arranged at the bottom of the installation box, and a seasoning cavity is arranged at the upper end; the seasoning roller is arranged in the seasoning cavity; a discharge hole is arranged on the side of the seasoning cavity; the seasoning cavity is communicated with a feed pipe; the gap between the discharge hole and the rotating roller forms a channel through which the spicy strips pass; brushes or blades are distributed on the surface of the seasoning roller.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows: it can realize the mixing process of spicy strips according to production requirements without cutting the spicy strips; the seasoning mainly consists of solid seasoning powder mixed with a part of oil; the seasoning enters the seasoning cavity, and then through the rotation of the seasoning roller, the seasoning is evenly smeared on each spicy strip, so as to realize the mixing of spicy strips and corresponding quality of seasoning according to production requirements.

[0015] As a further improvement of the above solution, a material leveling cavity is arranged at the upper part of the seasoning cavity; a blanking gap is arranged between the seasoning cavity and the material leveling cavity; a spiral conveyor is arranged in the material leveling cavity; the end of the material leveling cavity is connected with the feed pipe.

[0016] The technical effect of the above improvement is: the seasoning enters the material leveling cavity through the feed pipe, and after the seasoning is evenly distributed by the spiral conveyor, the seasoning passes through the blanking gap and evenly falls onto the seasoning roller, and then through the rotation of the seasoning roller, the seasoning is evenly smeared on each spicy strip, so as to realize the mixing of corresponding quality of spicy strips and corresponding quality of seasoning according to the formula requirements, and improve the evenness of seasoning application.

[0017] As a further improvement of the above solution, two seasoning rollers are arranged, one is in the seasoning cavity and the other is not in the seasoning cavity; two rotating rollers are arranged; the seasoning rollers and the rotating rollers are arranged in a staggered manner.

[0018] The technical effect of the above improvement is: to further improve the evenness of seasoning application, the staggered seasoning rollers and rotating rollers can improve the conveying stability of spicy strips, and can also use the rotating rollers to smear part of the seasoning on the bottom of the spicy strips.

[0019] As a further improvement of the above solution, the seasoning roller and the rotating roller are combined to form a coating mechanism; two groups of coating mechanisms are arranged in the installation box along the conveying direction. The two groups of coating mechanisms can improve the evenness of seasoning application and the accuracy of the mixing ratio of spicy strips and seasoning.

[0020] As a further improvement of the above solution, a leakage port is arranged at the bottom of the collecting trough.

[0021] The technical effect of the above improvement is that it is convenient to collect the excess seasoning oil through the aggregate tank, discharge it from the material leakage port, and then reuse it.

[0022] As a further improvement of the above solution, the tail end of the screw conveyor rod 904 is connected to the first gear 912, and the tail end of the seasoning roller 903 is connected to the second gear 913. The first gear 912 meshes with the second gear 913 to realize the synchronous rotation of the screw conveyor rod 904 and the seasoning roller 903. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the internal structure of the seasoning device.

[0024] Figure 2 It is a schematic top view structure diagram of the seasoning device.

[0025] Figure 3 It is a schematic diagram of the structure of the seasoning roller inside the filling cavity.

[0026] Figure 4 It is a schematic cross-sectional view of the seasoning device with an added material leveling cavity and a screw conveyor rod.

[0027] Figure 5 For Figure 4 The side cross-sectional structure diagram of the illustrated embodiment.

[0028] Figure 6 It is a schematic cross-sectional view of the end face of the seasoning cavity and the material leveling cavity.

[0029] In the figure: 901, aggregate tank; 902, seasoning cavity; 903, seasoning roller; 904, screw conveyor rod; 905, feed pipe; 906, material leveling cavity; 907, rotating roller; 909, material leakage port; 910, installation box; 911, material falling slit; 912, first gear; 913, second gear; 914, discharge hole. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0030] In order to enable those skilled in the art to better understand the technical solution, the technical solution will be described in detail below in combination with the embodiments. The description of this part is only exemplary and explanatory, and should not have any restrictive effect on the protection scope of this patent.

[0031] Please refer to Figures 1 to 6, in a specific embodiment, a seasoning device for a spicy strip automated production line includes an installation box 910, a seasoning roller 903 and a rotating roller 907 arranged in the installation box 910; the seasoning roller 903 and the rotating roller 907 are distributed up and down and rotate relatively; a collecting trough 901 is arranged at the bottom of the installation box 910, and a seasoning cavity 902 is arranged at the upper end; the seasoning roller 903 is arranged in the seasoning cavity 902; a discharge hole 914 is arranged on the side of the seasoning cavity 902; the seasoning cavity 902 is communicated with a feed pipe 905; the gap between the discharge hole 914 and the rotating roller 907 forms a passage through which the spicy strip 14 passes; the surface of the seasoning roller 903 is distributed with brushes or blades.

[0032] Specifically, the installation box 910 is in the shape of a rectangular box, the bottom surface forms the collecting trough 901, and there are openings at both ends for the spicy strip to pass through. The seasoning roller 903 is cylindrical, and the surface is distributed with brushes or blades. The surface of the rotating roller 907 is a smooth surface or is provided with friction lines; the spicy strip passes through the gap between the seasoning roller 903 and the rotating roller 907; the seasoning falls from the feed pipe 905 into the seasoning cavity 902. When the seasoning roller 903 rotates, the seasoning is lifted up and falls out from the discharge hole 914 and is poured on the spicy strip.

[0033] An electric valve can be installed at the upper end of the feed pipe 905 to control the amount of seasoning entering the seasoning cavity 902.

[0034] Two seasoning rollers 903 can be provided, and one of them is in direct contact with the surface of the spicy strip, and the seasoning can be evenly applied to the spicy strip.

[0035] As Figures 4 - 6 shown, as a preferred mode of the above embodiment, a material leveling cavity 906 is arranged at the upper part of the seasoning cavity 902; a material falling slit 911 is arranged between the seasoning cavity 902 and the material leveling cavity 906; a spiral conveyor rod 904 is arranged in the material leveling cavity 906; the end of the material leveling cavity 906 is connected to the feed pipe 905.

[0036] Specifically, the material leveling cavity 906 is located at the upper part of the seasoning cavity 902, and a material falling slit 911 is formed therebetween. The seasoning falls from the feed pipe 905 into one end of the material leveling cavity 906. The spiral conveyor rod 904 has spiral blades, which can axially convey the seasoning in the material leveling cavity 906, so as to be evenly distributed at the position of the material falling slit 911. The seasoning falls from the material falling slit 911 into the seasoning cavity 902, and then through the rotation of the seasoning roller 903, the seasoning is evenly dropped from the discharge hole 914 onto the spicy strip, improving the uniformity of applying the seasoning to the spicy strip.

[0037] Preferably, the tail end of the screw conveyor rod 904 is connected to the first gear 912, and the tail end of the seasoning roller 903 is connected to the second gear 913. The first gear 912 meshes with the second gear 913 to achieve the synchronous rotation of the screw conveyor rod 904 and the seasoning roller 903, thereby ensuring that the seasoning can be evenly distributed in the blanking slot 911 through the screw conveyor rod 904 and then fall into the seasoning chamber 902, and then be conveyed out through the seasoning roller 903. The screw conveyor rod 904 or the seasoning roller 903 is connected to a servo motor; the rotating shafts of the seasoning roller 903 and the rotating roller 907 are meshed with each other through gears, so as to achieve synchronous rotation.

[0038] As Figure 1 shown, as a preferred embodiment of the above, there are two seasoning rollers 903, one is inside the seasoning chamber 902 and the other is not inside the seasoning chamber 902; there are two rotating rollers 907; the seasoning rollers 903 and the rotating rollers 907 are arranged in a staggered manner.

[0039] Specifically, one seasoning roller is arranged inside the seasoning chamber 902, and the other seasoning roller 903 is arranged outside the seasoning chamber 902. By the cooperation of the two seasoning rollers 903, the uniformity of the seasoning application can be improved. One of the rotating rollers 907 is located below the position between the seasoning chamber 902 and the other seasoning roller 903.

[0040] As Figure 1 、 4 shown, as a preferred embodiment of the above, the seasoning roller 903 and the rotating roller 907 are combined to form a coating mechanism; two groups of coating mechanisms are arranged along the conveying direction in the installation box 910.

[0041] As Figure 1 shown, as a preferred embodiment of the above, a leakage port 909 is provided at the bottom of the aggregate chute 901.

[0042] The specific working principle of the present utility model:

[0043] The spicy strips enter from one end of the installation box 910 and come out from the other end. The spicy strips entering the installation box 910 pass through the gap between the seasoning roller 903 and the rotating roller 907. The seasoning directly enters the seasoning chamber 902, or first enters the material leveling chamber 906 through the feed pipe 905. The screw conveyor rod 904 in the material leveling chamber 906 rotates to evenly spread the seasoning, and then evenly falls into the seasoning chamber 902 through the blanking slot 911; the filling roller in the seasoning chamber 902 rotates to stir the seasoning oil and falls onto the spicy strips from the discharge hole 914; the other seasoning roller 903 rotates on the spicy strips, thereby ensuring the even distribution of the seasoning. The excess seasoning oil falls into the aggregate chute 901 and then is discharged from the leakage port 909 and collected for recycling.

[0044] It should be noted that in this article, the term "including", "comprising" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or further includes elements inherent to such process, method, article or device. Specific examples are used in this article to elaborate on the principles and implementation manners of the technical solution of this patent. The description of the above examples is only used to help understand the method and its core idea of this patent. The above is only the preferred implementation manner of this patent. It should be pointed out that due to the limited nature of written expression and the objectively infinite specific structures, for those of ordinary skill in the art, without departing from the principle of this patent, several improvements, refinements or changes can be made, and the above technical features can also be combined in an appropriate manner; these improvements, refinements, changes or combinations, or directly applying the concept and technical solution of the patent to other occasions without improvement, shall all be regarded as the protection scope of this patent.

Claims

1. A seasoning device for an automated production line of spicy strips, characterized in that, It includes an installation box (910), a seasoning roller (903) and a rotating roller (907) arranged in the installation box (910); the seasoning roller (903) and the rotating roller (907) are distributed up and down and rotate relatively; a collecting trough (901) is arranged at the bottom of the installation box (910), and a seasoning cavity (902) is arranged at the upper end; the seasoning roller (903) is arranged in the seasoning cavity (902); a discharge hole (914) is arranged at the side of the seasoning cavity (902); the seasoning cavity (902) is communicated with a feed pipe (905); the gap between the discharge hole (914) and the rotating roller (907) forms a passage through which the spicy strips pass; bristles or blades are distributed on the surface of the seasoning roller (903).

2. The seasoning device for a spicy strip automated production line according to claim 1, characterized in that, A material leveling cavity (906) is arranged at the upper part of the seasoning cavity (902); a blanking slit (911) is arranged between the seasoning cavity (902) and the material leveling cavity (906); a spiral conveyor rod (904) is arranged in the material leveling cavity (906); the end of the material leveling cavity (906) is connected to the feed pipe (905).

3. The seasoning device for a spicy strip automatic production line according to claim 1, characterized in that, There are two seasoning rollers (903), one is in the seasoning cavity (902) and the other is not in the seasoning cavity (902); there are two rotating rollers (907); the seasoning rollers (903) and the rotating rollers (907) are arranged in a staggered manner.

4. The seasoning device for a spicy strip automatic production line according to claim 3, characterized in that, The seasoning roller (903) and the rotating roller (907) are combined to form a coating mechanism; two groups of coating mechanisms are arranged in the installation box (910) along the conveying direction.

5. The seasoning device for a spicy strip automatic production line according to claim 1, characterized in that, A leakage port (909) is arranged at the bottom of the collecting trough (901).

6. The seasoning device for a spicy strip automated production line according to claim 2, wherein The tail end of the spiral conveyor rod (904) is connected to a first gear (912), the tail end of the seasoning roller (903) is connected to a second gear (913), and the first gear (912) meshes with the second gear (913).

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