Scrap self-concentration compacting device of aluminum plate sawing machine

Abstract

The utility model relates to the technical field of compaction devices, in particular to a scrap self-concentration compaction device of an aluminum plate sawing machine. Comprising a sawing machine body, a material pushing assembly, a box body assembly, a smashing assembly, a compacting assembly and a material collecting assembly, the material pushing assembly comprises a mounting plate and a material pushing rod, the box body assembly comprises a compacting box, the material collecting assembly comprises a material collecting box, the inner wall of the compacting box is connected with a material sliding plate, and the bottom of the material sliding plate is connected with a material guiding plate; the end, away from the inner wall of the compaction box, of the positioning plate is connected with a pressed plate. After the compacted chippings fall into the material collecting box, the chippings make contact with the buffering cushion in the falling process, the buffering cushion buffers the chippings, meanwhile, the material collecting plate is stressed to move downwards and exert acting force on the shock absorber, the shock absorber absorbs motion energy through elastic deformation, vibration is reduced, and the chippings are compacted. And meanwhile, the damper consumes mechanical energy and gradually decelerates and stops, so that the chip blocks are prevented from loosening in the process of falling into the material collecting box.

Description

Technical Field

[0001] The utility model relates to the technical field of compaction devices, in particular to a waste chip self-centralized compaction device for an aluminum plate sawing machine. Background Technique

[0002] The servo position control module of the sawing machine system adopts a position control combining sampling interpolation and predictive control to determine the position of closing the feeding oil cylinder, so that the feeding oil cylinder just reaches the target position when it stops. Due to electromagnetic mechanical hysteresis and motion inertia, it is almost impossible to control the feeding slide table to move 0.1 mm by "on" and "off". In order to ensure the minimum feeding length and feeding accuracy, the rear clamp retracts the feeding slide table to the LK position, then moves forward to the predicted position LT to close the feeding solenoid valve, and the rear clamp clamps when the movement of the feeding oil cylinder stops.

[0003] The existing patent document CN 220679556 U, a waste chip self-centralized compaction device for an aluminum plate sawing machine, includes a compaction assembly. A sawing machine main body is arranged on one side of the compaction assembly, a diversion plate is arranged above the compaction assembly, and a feeding mechanism is arranged at the upper end of the sawing machine main body. The compaction assembly includes a compaction box, a cleaning device, a dynamic pressure device and a static pressure device; although this device realizes the compaction and collection of waste chips, it cannot perform multiple crushing on the waste chips, which affects the subsequent compaction effect. At the same time, the crushed chip blocks are prone to looseness during the process of directly falling into the aggregate box. Content of the Utility Model

[0004] Aiming at the above problems, the purpose of the utility model is to provide a waste chip self-centralized compaction device for an aluminum plate sawing machine, which solves the problems that the waste chips cannot be crushed multiple times, affecting the subsequent compaction effect, and the crushed chip blocks are prone to looseness during the process of directly falling into the aggregate box. The buffer pad realizes the buffering of the chip blocks, avoiding looseness during the process of the chip blocks falling into the aggregate box. Through the settings of the first roller, the second roller and the third roller, multiple crushing of the waste chips is realized, thereby ensuring the subsequent compaction effect.

[0005] To achieve the above objectives, the technical solution adopted by the present utility model is as follows: A waste chip self-centralized compaction device for an aluminum plate sawing machine, which includes a sawing machine body, a material pushing component, a box body component, a crushing component, a compaction component, and an aggregate component. The material pushing component includes a mounting plate and a material pushing rod. The box body component includes a compaction box. The crushing component includes a first rotating shaft, a motor, a second rotating shaft, and a third rotating shaft. The compaction component includes a first hydraulic rod and a third hydraulic rod. The aggregate component includes an aggregate box. A sliding plate is connected to the inner wall of the compaction box, and a guiding plate is connected to the bottom of the sliding plate. A first roller is arranged on the outer ring of the first rotating shaft, and a second roller is arranged on the outer ring of the second rotating shaft. The output end of the first hydraulic rod is connected to a pressing plate. A positioning plate is connected to the inner wall of the compaction box, and a receiving plate is connected to the end of the positioning plate away from the inner wall of the compaction box. A second hydraulic rod is connected to the inner wall of the compaction box, and the output end of the second hydraulic rod is connected to a first bearing plate. The output end of the third hydraulic rod is connected to a second bearing plate.

[0006] The beneficial effects of the present utility model are as follows: After starting the operation of the motor, the first rotating shaft, the second rotating shaft, and the third rotating shaft rotate, and drive the first roller, the second roller, and the third roller in the same group to rotate relatively, thereby realizing the crushing work of the waste chips. Through the setting of the first roller, the second roller, and the third roller, multiple crushing of the waste chips is realized, thereby ensuring the subsequent compaction effect. After the compacted debris blocks fall into the aggregate box, the debris blocks touch the buffer pad during the falling process, and the buffer pad realizes the buffering of the debris blocks. At the same time, the aggregate plate moves downward under force and applies a force to the shock absorber. The shock absorber absorbs the motion energy through elastic deformation to reduce vibration, and at the same time, the damper consumes mechanical energy and gradually decelerates it to stop, thereby avoiding the loosening of the debris blocks during the process of falling into the aggregate box.

[0007] In order to push the debris generated on the surface of the sawing machine body by the material pushing shovel:

[0008] As a further improvement of the above technical solution: The output end of the material pushing rod is connected to a material pushing shovel. The end of the material pushing rod away from the material pushing shovel is connected to a mounting plate, and the end of the mounting plate away from the material pushing rod is connected to the sawing machine body. The material pushing rod is a hydraulic rod and is electrically connected to the operation panel.

[0009] The beneficial effect of this improvement is that after the sawing machine body finishes cutting the aluminum plate, start the material pushing rod to work and drive the material pushing shovel to move. The material pushing shovel pushes the debris generated on the surface of the sawing machine body.

[0010] In order for the debris to slide towards the feed trough through the feed plate and fall:

[0011] As a further improvement of the above technical solution: The compaction box is connected to the sawing machine body, and the tops of both are on the same horizontal plane. The inner walls of the compaction box are symmetrically connected with feeding plates, and the space reserved between the two feeding plates forms a feeding groove.

[0012] The beneficial effect of this improvement is that after the pusher shovel pushes the debris generated on the surface of the sawing machine body into the compaction box, the debris slides down to the feeding groove through the feeding plates and then falls.

[0013] For guiding the crushed debris to the compaction component:

[0014] As a further improvement of the above technical solution: One end of the guiding plate is connected with a positioning column, the end of the positioning column away from the guiding plate is connected with the inner wall of the compaction box, and convex columns are connected to both the guiding plate and the end of the sliding plate away from the inner wall of the compaction box.

[0015] The beneficial effect of this improvement is that through the setting of the guiding plate, it is used to guide the crushed debris to the compaction component, and through the setting of the positioning column, it is used to connect the guiding plate with the inner wall of the compaction box.

[0016] For achieving multiple crushing of the waste debris:

[0017] As a further improvement of the above technical solution: The outer ring of the third rotating shaft is provided with a third roller. The first roller, the second roller, and the third roller are symmetrically arranged in groups of two. The first rotating shaft, the second rotating shaft, and the third rotating shaft are all connected to the output end of the motor. The motor is electrically connected to the operation panel. The ends of the first rotating shaft, the second rotating shaft, and the third rotating shaft away from the motor are all rotatably connected to the inner wall of the compaction box.

[0018] The beneficial effect of this improvement is that after starting the operation of the motor, the first rotating shaft, the second rotating shaft, and the third rotating shaft rotate, and drive the first roller, the second roller, and the third roller in the same group to rotate relatively, thereby realizing the crushing work of the waste debris. Through the setting of the first roller, the second roller, and the third roller, multiple crushing of the waste debris is achieved, thereby ensuring the subsequent compaction effect.

[0019] For compacting the waste debris between the pressure-receiving plate and the extrusion plate:

[0020] As a further improvement of the above technical solution: The first hydraulic rod is electrically connected to the operation panel, and the first hydraulic rod is connected to the compaction box through a mounting plate.

[0021] The beneficial effect of this improvement is that the crushed debris falls on the first pressure-receiving plate and the second pressure-receiving plate, and then start the operation of the first hydraulic rod and make it drive the extrusion plate to gradually approach the pressure-receiving plate, so as to compact the waste debris between the pressure-receiving plate and the extrusion plate.

[0022] For the compacted debris block to fall downward:

[0023] As a further improvement of the above technical solution: The second hydraulic rod and the third hydraulic rod are both electrically connected to the operation panel, and the first bearing plate and the second bearing plate have the same height and their tops are on the same horizontal plane.

[0024] The beneficial effect of this improvement is that after the waste chips are compacted, the third hydraulic rod and the second hydraulic rod are started simultaneously, and then the first bearing plate and the second bearing plate move away from each other synchronously and gradually, and then the compacted debris block falls downward.

[0025] To prevent the debris block from becoming loose during the process of falling into the aggregate bin:

[0026] As a further improvement of the above technical solution: Slide rails are symmetrically provided on the inner wall of the compaction box, sliding strips are symmetrically connected to both ends of the aggregate bin, a shock absorber is connected to the lower bottom surface of the aggregate bin, an aggregate plate is connected to the top of the shock absorber, a buffer pad is connected to one end of the aggregate plate away from the shock absorber, the shock absorber is a spring shock absorber including a damper, and the buffer pad is a rectangular rubber cushion layer.

[0027] The beneficial effect of this improvement is that after the compacted debris block falls into the aggregate bin, the debris block touches the buffer pad during the falling process, the buffer pad cushions the debris block, at the same time the aggregate plate moves downward under force and applies a force to the shock absorber, the shock absorber absorbs the motion energy through elastic deformation to reduce vibration, and at the same time the damper consumes mechanical energy and makes it gradually decelerate and stop, thereby preventing the debris block from becoming loose during the process of falling into the aggregate bin. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a front view sectional structure schematic diagram of the present utility model.

[0029] Figure 2 It is Figure 1 The enlarged structure schematic diagram at A in

[0030] Figure 3 It is Figure 1 The enlarged structure schematic diagram at B in

[0031] Figure 4 It is Figure 1 The enlarged structure schematic diagram at C in

[0032] Figure 5 It is Figure 1 The enlarged structure schematic diagram at D in

[0033] Figure 6 It is a three-dimensional structure schematic diagram of the aggregate bin of the present utility model.

[0034] Figure 7 This is a schematic cross-sectional structure diagram of the compaction box of the present utility model.

[0035] In the figure: 1. Sawing machine body; 2. Pushing component; 21. Mounting plate; 22. Pushing rod; 23. Pushing shovel; 3. Box body component; 31. Compaction box; 32. Feeding plate; 33. Feeding groove; 34. Slide rail; 35. Slide plate; 36. Guide plate; 37. Convex column; 38. Positioning column; 4. Crushing component; 41. First rotating shaft; 42. First roller; 43. Motor; 44. Second rotating shaft; 45. Third rotating shaft; 46. Second roller; 47. Third roller; 5. Compaction component; 51. First hydraulic rod; 52. Extrusion plate; 53. Pressure receiving plate; 54. Positioning plate; 55. First bearing plate; 56. Second hydraulic rod; 57. Second bearing plate; 58. Third hydraulic rod; 6. Aggregate component; 61. Aggregate box; 62. Slide bar; 63. Shock absorber; 64. Aggregate plate; 65. Buffer pad. Specific embodiments

[0036] In order to enable those skilled in the art to better understand the technical solution of the present utility model, the present utility model will be described in detail below with reference to the accompanying drawings. The description in this part is only exemplary and explanatory, and should not have any restrictive effect on the protection scope of the present utility model.

[0037] As Figures 1-7As shown in the figure, a waste chip self-centralized compaction device for an aluminum plate sawing machine includes a sawing machine body 1, a feeding component 2, a box body component 3, a crushing component 4, a compaction component 5, and an aggregate component 6. The feeding component 2 includes a mounting plate 21 and a feeding rod 22. The box body component 3 includes a compaction box 31. The crushing component 4 includes a first rotating shaft 41, a motor 43, a second rotating shaft 44, and a third rotating shaft 45. The compaction component 5 includes a first hydraulic rod 51 and a third hydraulic rod 58. The aggregate component 6 includes an aggregate box 61. A sliding plate 35 is connected to the inner wall of the compaction box 31, and a guiding plate 36 is connected to the bottom of the sliding plate 35. A first roller 42 is arranged on the outer circle of the first rotating shaft 41, and a second roller 46 is arranged on the outer circle of the second rotating shaft 44. The output end of the first hydraulic rod 51 is connected to a pressing plate 52. A positioning plate 54 is connected to the inner wall of the compaction box 31, and a receiving plate 53 is connected to the end of the positioning plate 54 away from the inner wall of the compaction box 31. A second hydraulic rod 56 is connected to the inner wall of the compaction box 31, and the output end of the second hydraulic rod 56 is connected to a first bearing plate 55. The output end of the third hydraulic rod 58 is connected to a second bearing plate 57. The output end of the feeding rod 22 is connected to a feeding shovel 23, and the end of the feeding rod 22 away from the feeding shovel 23 is connected to a mounting plate 21. The end of the mounting plate 21 away from the feeding rod 22 is connected to the sawing machine body 1. The feeding rod 22 is a hydraulic rod and is electrically connected to the operation panel. After the sawing machine body 1 finishes cutting the aluminum plate, the feeding rod 22 is started to work to drive the feeding shovel 23 to move. The feeding shovel 23 pushes the chips generated on the surface of the sawing machine body 1. The compaction box 31 is connected to the sawing machine body 1, and the tops of the two are on the same horizontal plane. The inner wall of the compaction box 31 is symmetrically connected with feeding plates 32. The space reserved between the two feeding plates 32 forms a feeding groove 33. After the feeding shovel 23 pushes the chips generated on the surface of the sawing machine body 1 into the compaction box 31, the chips slide along the feeding plates 32 into the feeding groove 33 and fall. One end of the guiding plate 36 is connected with a positioning column 38, and the end of the positioning column 38 away from the guiding plate 36 is connected with the inner wall of the compaction box 31. Both the guiding plate 36 and the end of the sliding plate 35 away from the inner wall of the compaction box 31 are connected with convex columns 37. Through the setting of the guiding plate 36, it is used to guide the crushed chips to the compaction component 5. Through the setting of the positioning column 38, it is used to connect the guiding plate 36 with the inner wall of the compaction box 31. A third roller 47 is arranged on the outer circle of the third rotating shaft 45. The first roller 42, the second roller 46, and the third roller 47 are each set in a group of two symmetrically. The first rotating shaft 41, the second rotating shaft 44, and the third rotating shaft 45 are all connected to the output end of the motor 43. The motor 43 is electrically connected to the operation panel. The ends of the first rotating shaft 41, the second rotating shaft 44, and the third rotating shaft 45 away from the motor 43 are all rotatably connected to the inner wall of the compaction box 31.After the operation of the starting motor 43, the first rotating shaft 41, the second rotating shaft 44, and the third rotating shaft 45 rotate, and drive the first roller 42, the second roller 46, and the third roller 47 of the same group to rotate relatively, thereby realizing the crushing work of the waste chips. Through the setting of the first roller 42, the second roller 46, and the third roller 47, multiple crushing of the waste chips is realized, thereby ensuring the subsequent compaction effect. The first hydraulic rod 51 is electrically connected to the operation panel, and the first hydraulic rod 51 is connected to the compaction box 31 through the mounting plate 21; the crushed debris falls on the first bearing plate 55 and the second bearing plate 57, and then the operation of the first hydraulic rod 51 is started and it drives the pressing plate 52 to gradually approach the pressure receiving plate 53, and the waste chips are compacted between the pressure receiving plate 53 and the pressing plate 52. The second hydraulic rod 56 and the third hydraulic rod 58 are both electrically connected to the operation panel, and the first bearing plate 55 and the second bearing plate 57 have the same height and the tops are located on the same horizontal plane; after the compaction of the waste chips is completed, the operations of the third hydraulic rod 58 and the second hydraulic rod 56 are started simultaneously, and then the first bearing plate 55 and the second bearing plate 57 move away from each other synchronously, and then the compacted debris block falls downward. The inner wall of the compaction box 31 is symmetrically provided with slide rails 34, and both ends of the aggregate box 61 are symmetrically connected with slide bars 62. The lower bottom surface of the aggregate box 61 is connected with shock absorbers 63, the top of the shock absorbers 63 is connected with an aggregate plate 64, and one end of the aggregate plate 64 away from the shock absorber 63 is connected with a buffer pad 65. The shock absorber 63 is a spring shock absorber including a damper, and the buffer pad 65 is a rectangular rubber cushion layer; after the compacted debris block falls into the aggregate box 61, the debris block touches the buffer pad 65 during the falling process, and the buffer pad 65 realizes the buffering of the debris block. At the same time, the aggregate plate 64 is forced to move downward and applies a force to the shock absorber 63. The shock absorber 63 absorbs the motion energy through elastic deformation to reduce vibration, and at the same time the damper consumes mechanical energy and makes it gradually decelerate and stop, thereby avoiding the loosening of the debris block during the process of falling into the aggregate box 61.;

[0038] The working principle of the present utility model is as follows: When in use, after the sawing machine body 1 finishes cutting the aluminum plate, the feeding rod 22 is started to work to drive the feeding shovel 23 to move. The feeding shovel 23 pushes the debris generated on the surface of the sawing machine body 1. After the feeding shovel 23 pushes the debris generated on the surface of the sawing machine body 1 to the compaction box 31, the debris slides to the feeding groove 33 through the feeding plate 32 and falls. After starting the operation of the motor 43, the first rotating shaft 41, the second rotating shaft 44, and the third rotating shaft 45 rotate, and drive the first roller 42, the second roller 46, and the third roller 47 of the same group to rotate relatively, thereby realizing the crushing work of the waste chips. Through the setting of the first roller 42, the second roller 46, and the third roller 47, multiple crushing of the waste chips is realized, thereby ensuring the subsequent compaction effect. Through the setting of the guiding plate 36, it is used to guide the crushed debris to the compaction assembly 5. Through the setting of the positioning column 38, it is used to connect the guiding plate 36 with the inner wall of the compaction box 31. The crushed debris falls on the first bearing plate 55 and the second bearing plate 57. Then, start the operation of the first hydraulic rod 51 and make it drive the extrusion plate 52 to gradually approach the pressure-receiving plate 53, and the waste chips are compacted between the pressure-receiving plate 53 and the extrusion plate 52. After completing the compaction of the waste chips, start the operation of the third hydraulic rod 58 and the second hydraulic rod 56 at the same time. Then, the first bearing plate 55 and the second bearing plate 57 move away from each other synchronously. Then, the compacted debris block falls downward. After the compacted debris block falls into the aggregate box 61, the debris block touches the buffer pad 65 during the falling process. The buffer pad 65 realizes the buffering of the debris block. At the same time, the aggregate plate 64 is forced to move downward and applies a force to the shock absorber 63. The shock absorber 63 absorbs the kinetic energy through elastic deformation to reduce vibration. At the same time, the damper consumes mechanical energy and makes it gradually decelerate and stop, thereby avoiding the loosening of the debris block during the process of falling into the aggregate box 61.

[0039] It should be noted that in this article, the terms "including", "comprising" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0040] In this text, specific examples are used to illustrate the principle and implementation mode of the present utility model. The description of the above examples is only used to help understand the method and its core idea of the present utility model. The above description is only the preferred implementation mode of the present utility model. It should be noted that due to the limitation of literal expression, objectively there are infinite specific structures. For those of ordinary skill in the art in this technical field, without departing from the principle of the present utility model, several improvements, refinements or changes can be made, or the above technical features can be combined in an appropriate manner; these improvements, refinements, changes or combinations, or directly applying the concept and technical solution of the utility model to other occasions without improvement, shall all be regarded as the protection scope of the present utility model.

Claims

1. A waste chip self - centralized compaction device for an aluminum plate sawing machine, comprising a sawing machine body (1), a feeding component (2), a box body component (3), a crushing component (4), a compaction component (5), and an aggregate component (6). The feeding component (2) includes a mounting plate (21) and a feeding rod (22). The box body component (3) includes a compaction box (31). The crushing component (4) includes a first rotating shaft (41), a motor (43), a second rotating shaft (44), and a third rotating shaft (45). The compaction component (5) includes a first hydraulic rod (51) and a third hydraulic rod (58). The aggregate component (6) includes an aggregate box (61), and it is characterized in that: The inner wall of the compaction box (31) is connected with a material sliding plate (35), the bottom of the material sliding plate (35) is connected with a material guiding plate (36), the outer ring of the first rotating shaft (41) is provided with a first roller (42), the outer ring of the second rotating shaft (44) is provided with a second roller (46), the output end of the first hydraulic rod (51) is connected with a pressing plate (52), the inner wall of the compaction box (31) is connected with a positioning plate (54), one end of the positioning plate (54) far from the inner wall of the compaction box (31) is connected with a pressure receiving plate (53), the inner wall of the compaction box (31) is connected with a second hydraulic rod (56), and the output end of the second hydraulic rod (56) is connected with a first bearing plate (55). The output end of the third hydraulic rod (58) is connected with a second bearing plate (57).

2. The waste chip self-centralized compaction device of an aluminum plate sawing machine according to claim 1, characterized in that: The output end of the pushing rod (22) is connected with a pushing shovel (23), one end of the pushing rod (22) far from the pushing shovel (23) is connected with a mounting plate (21), one end of the mounting plate (21) far from the pushing rod (22) is connected with the sawing machine body (1), and the pushing rod (22) is a hydraulic rod and is electrically connected with the operation panel.

3. The waste chip self-centralized compaction device of an aluminum plate sawing machine according to claim 1, characterized in that: The compaction box (31) is connected with the sawing machine body (1) and the tops of the two are on the same horizontal plane. The inner wall of the compaction box (31) is symmetrically connected with feeding plates (32), and the space reserved between the two feeding plates (32) forms a feeding groove (33).

4. The waste chip self-centralized compaction device of an aluminum plate sawing machine according to claim 1, characterized in that: One end of the material guiding plate (36) is connected with a positioning column (38), one end of the positioning column (38) far from the material guiding plate (36) is connected with the inner wall of the compaction box (31), and both the material guiding plate (36) and the end of the material sliding plate (35) far from the inner wall of the compaction box (31) are connected with convex columns (37).

5. The waste chip self-centralized compaction device of an aluminum plate sawing machine according to claim 1, characterized in that: The outer ring of the third rotating shaft (45) is provided with a third roller (47). The first roller (42), the second roller (46) and the third roller (47) are all arranged in groups of two symmetrically. The first rotating shaft (41), the second rotating shaft (44) and the third rotating shaft (45) are all connected with the output end of the motor (43). The motor (43) is electrically connected with the operation panel. One ends of the first rotating shaft (41), the second rotating shaft (44) and the third rotating shaft (45) far from the motor (43) are rotatably connected with the inner wall of the compaction box (31).

6. The waste chip self-centralized compaction device of an aluminum plate sawing machine according to claim 1, characterized in that: The first hydraulic rod (51) is electrically connected with the operation panel, and the first hydraulic rod (51) is connected with the compaction box (31) through the mounting plate (21).

7. The waste chip self-centralized compaction device of an aluminum plate sawing machine according to claim 1, characterized in that: The second hydraulic rod (56) and the third hydraulic rod (58) are both electrically connected with the operation panel. The first bearing plate (55) and the second bearing plate (57) have the same height and the tops are on the same horizontal plane.

8. The waste chip self-centralized compaction device of an aluminum plate sawing machine according to claim 1, characterized in that: The inner wall of the compaction box (31) is symmetrically provided with sliding rails (34). The two ends of the aggregate box (61) are symmetrically connected with sliding strips (62). The lower bottom surface of the aggregate box (61) is connected with a shock absorber (63). The top of the shock absorber (63) is connected with an aggregate plate (64). One end of the aggregate plate (64) away from the shock absorber (63) is connected with a buffer pad (65). The shock absorber (63) is a spring shock absorber including a damper. The buffer pad (65) is a rectangular rubber cushion layer.

Images