Machining platform with automatic scrap removing function
By designing a processing platform with automatic chip cleaning function, the three-axis cutting mechanism and high-speed airflow are used to realize automatic collection and cleaning of debris during the processing of aluminum heating plates, solving the problem of debris residue and improving the cleanliness and efficiency of the processing platform.
Patent Information
- Application Number
- CN202422260047.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-09-14
AI Technical Summary
When existing processing machine tools process aluminum heating plates, the metal debris generated cannot be automatically cleaned, causing debris to remain inside the machine tool.
Design a processing platform with automatic chip cleaning function, concentrate the debris into the isolating box through a three-axis cutting mechanism, and use high-speed airflow to blow the debris on the seat into the isolating box to prevent the debris from remaining inside the machine tool.
Automatic centralized collection and cleaning of debris is realized, avoiding the accumulation of debris inside the machine tool, and improving the cleanliness and efficiency of the processing platform.
Smart Images

Figure CN223071020U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heating plate processing machine tools, and specifically relates to a processing platform with an automatic chip cleaning function. Background Technique
[0002] The aluminum heating plate is mainly made of aluminum alloy ingots, has excellent thermal conductivity and electrical conductivity, can convert electrical energy into heat energy in a short time, and has the advantages of low price, fast heating, safety and reliability. As Figure 4 shown, it is a schematic diagram of an existing heating plate, and its surface will be processed in a processing machine tool according to the required shape, such as grooving, drilling and other processes.
[0003] All the metal chips generated during the processing of the existing processing machine tool fall inside the machine tool, and it cannot automatically clean the fallen chips. For this reason, we propose a processing platform with an automatic chip cleaning function to solve the above problems. Content of the Utility Model
[0004] Aiming at the deficiency that the chips generated during the processing of parts by the existing machining center cannot be discharged in time, the utility model provides a processing platform with an automatic chip cleaning function, which has the advantages of concentrating all the generated chips in the waiting material box and being able to let the chips on the surface of the placing seat fall through high-speed air flow, so that the chips will not remain inside the machine tool, and solves the problems raised in the above background technique.
[0005] To achieve the above purposes, the utility model is realized through the following technical solutions:
[0006] Design a processing platform with an automatic chip cleaning function, including a support bed body and a three-axis cutting mechanism installed on its top;
[0007] The middle part of the support bed body is a hollow structure, and a clamping mechanism for clamping the heating plate is also provided on the top of the support bed body. The heating plate is located below the three-axis cutting mechanism, and the chips cut by the three-axis cutting mechanism fall from the middle part of the support bed body into the waiting material box to gather. The waiting material box is arranged below the support bed body and its lower end is provided with an outlet;
[0008] It also includes a fourth linear driving module arranged above one end of the support bed body. The fourth linear driving module is connected with a support pipe through an L-shaped frame. The support pipe is horizontally arranged above the clamping mechanism, and a strip-shaped air outlet facing the clamping mechanism is opened on the side surface of the support pipe. One end of the support pipe is connected with a blowing mechanism through a pipeline, and the support pipe is driven by the fourth linear driving module to pass above the clamping mechanism and blow the chips on its surface into the waiting material box.
[0009] Preferably, the support bed body includes a support frame body, the waiting material box is installed below the support frame body, and the bottom of the support frame body is provided with multiple support legs.
[0010] Preferably, the three-axis cutting mechanism includes U-shaped frames symmetrically arranged above the support frame body and opening downward. The tops of the U-shaped frames are each provided with a first linear drive module. The two first linear drive modules are connected by a first support beam. The top of the first support beam is provided with a second linear drive module;
[0011] The second linear drive module is connected to the vertical support. The vertical support is located on one side of the first support beam and a third linear drive module is installed on its surface. A power tool holder is provided on the third linear drive module, and a tool is provided at the output end of the power tool holder.
[0012] Preferably, the fourth linear drive module is located within one of the U-shaped frames and is installed on the second support beam. The two ends of the second support beam are respectively connected to the U-shaped frame. In the initial state, the fourth linear drive module drives the support tube to be located on one side of the support frame body.
[0013] Preferably, the clamping mechanism includes a placement seat located in the middle of the support frame body. The edge of the placement seat is connected to the support frame body through a plurality of connecting frames. Both ends of the bottom of the placement seat are each provided with a mounting seat, and a telescopic mechanism is provided in each mounting seat;
[0014] Above the top of the placement seat, there are clamping seats. There is a gap between the clamping seats and the placement seat. One side of the two clamping seats away from each other is connected to an L-shaped arm. The bottom of the L-shaped arm is connected to the telescopic end of the telescopic mechanism. The heating plate is placed on the placement seat, and the telescopic mechanism drives the clamping seats to clamp both ends of the heating plate.
[0015] Preferably, a discharge channel is connected to the bottom outlet of the equalizing material box, and the discharge channel extends obliquely out of the support bed body.
[0016] Preferably, baffles are provided at three adjacent side surfaces of the support frame body. The baffles are flush with the inner wall of the support frame body. And a strip-shaped opening corresponding to the L-shaped frame is opened on the baffle at the position of the fourth linear drive module, and the L-shaped frame extends out from the strip-shaped opening.
[0017] Preferably, a housing is further provided on the top of the support frame body. The three-axis cutting mechanism is located within the housing, and a sealing door is rotatably provided at the opening of the housing.
[0018] Preferably, an installation cabinet is provided below the equalizing material box. A controller is provided in the installation cabinet. The controller is electrically connected to the fourth linear drive module, the first linear drive module, the second linear drive module, the power tool holder, the telescopic mechanism, and the third linear drive module respectively.
[0019] Compared with the prior art, when the present utility model is in use, the blank of the heating plate is clamped and fixed between the clamping seats, and at the same time, it is also convenient to place and take the heating plate; when the blank of the heating plate is placed on the placing seat and clamped, the tool will process the heating plate under the drive of the first linear drive module, the second linear drive module and the third linear drive module; and the cuttings will fall and gather from the material equalizing box and the discharge channel. More importantly, the cuttings falling on the placing seat can also fall vertically through the high-speed air flow, so as to prevent the cuttings from accumulating on the placing seat. Description of the Drawings
[0020] Figure 1 Schematic diagram of the internal structure of the present utility model Figure 1 。
[0021] Figure 2 Schematic diagram of the internal structure of the present utility model Figure 2 。
[0022] Figure 3 Side view of the present utility model.
[0023] Figure 4 Schematic diagram of the structure between the clamping mechanism of the present utility model and the heating plate.
[0024] Figure 5 Schematic diagram of the bottom structure of the clamping mechanism of the present utility model.
[0025] Figure 6 Schematic diagram of the complete structure of the present utility model.
[0026] In the figure: 1, support frame; 2, U-shaped frame; 3, L-shaped support arm; 4, fourth linear drive module; 5, first linear drive module; 6, second support beam; 7, L-shaped frame; 8, support pipe; 9, placing seat; 10, connecting frame; 11, material equalizing box; 12, discharge channel; 13, support leg; 14, first support beam; 15, second linear drive module; 16, vertical support; 17, power tool holder; 18, baffle; 19, strip-shaped air outlet; 20, telescopic mechanism; 21, guide shaft; 22, clamping seat; 23, blanking port; 24, mounting seat; 25, outer shell; 26, sealing door; 27, mounting cabinet; 28, third linear drive module; 29, strip-shaped opening. Detailed Implementation Modes
[0027] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0028] Please refer to Figures 1 to 6 , the present utility model provides a technical solution: a processing platform with an automatic chip clearing function, including a support bed body and a three-axis cutting mechanism installed on its top;
[0029] The specific structure of the support bed body is, as Figure 1 and Figure 2 shown, the support bed body includes a support frame 1, and a plurality of support legs 13 are provided at the bottom of the support frame 1;
[0030] The specific structure of the three-axis cutting mechanism is, as Figure 1 and Figure 2 shown, the three-axis cutting mechanism includes U-shaped frames 2 symmetrically arranged above the support frame 1 and opening downward, first linear drive modules 5 are provided at the tops of the U-shaped frames 2, and the two first linear drive modules 5 are connected by a first support beam 14, and a second linear drive module 15 is provided at the top of the first support beam 14;
[0031] The second linear drive module 15 is connected to a vertical support 16. The vertical support 16 is located on one side of the first support beam and a third linear drive module 28 is installed on its surface. A power tool holder 17 is provided on the third linear drive module 28, and a tool is provided at the output end of the power tool holder 17. Therefore, the first linear drive module 5 drives the power tool holder 17 to move back and forth, the second linear drive module 15 drives the power tool holder 17 to move left and right, and the third linear drive module 28 drives the power tool holder 17 to move up and down, so that the power tool holder 17 has the ability to move in three directions: front and back, left and right, and up and down, so that the tool located at the bottom of the power tool holder 17 can reach any point within the working plane.
[0032] Since the support frame 1 is a frame structure, the middle part of the support bed body is a hollow structure. A clamping mechanism for clamping a heating plate is also provided at the top of the support bed body. The heating plate is located below the three-axis cutting mechanism. Therefore, the power tool holder 17 can cut the heating plate under the drive of the three-axis cutting mechanism to process the heating plate into the required shape. The chips cut by the three-axis cutting mechanism fall from the middle part of the support bed body into the material waiting box 11 to gather. An outlet channel 12 is connected to the bottom of the material waiting box 11. The outlet channel 12 extends obliquely out of the support bed body, and finally the chips are discharged to the outside through the outlet channel 12. An equalizing material container can be placed at the bottom of the outlet channel 12 to wait for and collect the chips;
[0033] During the processing, the chips directly fall from the support frame 1 into the material waiting box 11, but there will still be a small amount of chips falling on the placement seat 9. Therefore, the present utility model also provides a mechanism for blowing off the chips on the placement seat 9. The mechanism for blowing off the chips includes a fourth linear drive module 4 provided above one end of the support frame 1, as Figure 1As shown in the figure, the fourth linear drive module 4 is located within one of the U-shaped frames 2 and is mounted on the second support beam 6. The two ends of the second support beam 6 are respectively connected to the U-shaped frame 2. In the initial state, the fourth linear drive module 4 drives the support tube 8 to be located on one side of the support frame body 1. The fourth linear drive module 4 is connected to the support tube 8 through an L-shaped frame 7. The support tube 8 is horizontally placed above the clamping mechanism, and a strip-shaped air outlet 19 facing the clamping mechanism is provided on the side surface of the support tube 8. And in the initial state, the support tube 8 is located below the tool. One end of the support tube 8 is connected to the blowing mechanism through a pipeline. The blowing mechanism is a high-pressure blower. During operation, the airflow coming out of the strip-shaped air outlet 19 can form a strip-shaped and uninterrupted airflow. Driven by the fourth linear drive module 4, the support tube 8 passes above the clamping mechanism and drops the debris on its surface into the equalizing bin 11.
[0034] Further, as Figure 1 shown, the clamping mechanism includes a placement seat 9 located in the middle of the support frame body 1. Figure 4 and Figure 5 shown, the edge of the placement seat 9 is connected to the support frame body 1 through a plurality of connecting frames 10. Mounting seats 24 are installed at both ends of the bottom of the placement seat 9. Telescopic mechanisms 20 are provided in the mounting seats 24. The telescopic mechanisms 20 are cylinders, hydraulic cylinders or electric push rods. In order to prevent the telescopic shafts of the telescopic mechanisms 20 from deflecting, a guiding shaft 21 is slidably penetrated through the mounting seats 24.
[0035] Above the top of the placement seat 9, clamping seats 22 are provided. There is a gap between the clamping seats 22 and the placement seat 9. The mutually remote sides of the two clamping seats 22 are connected to the L-shaped support arms 3. The bottom of the L-shaped support arms 3 is connected to the telescopic ends of the telescopic mechanisms 20 and the guiding shafts 21. The heating plate is placed on the placement seat 9. The telescopic mechanism 20 drives the clamping seats 22 to clamp both ends of the heating plate.
[0036] Further, as Figure 1 shown, baffles 18 are provided at three adjacent side surfaces of the support frame body 1. The baffles 18 are connected between the support frame body 1 and the U-shaped frame 2 and are flush with the inner wall of the support frame body 1. A strip-shaped opening 29 corresponding to the L-shaped frame 7 is provided on the baffle 18 located at the fourth linear drive module 4. The L-shaped frame 7 extends out from the strip-shaped opening 29. As Figure 3 shown, when the telescopic mechanism 20 drives the support tube 8 to move back and forth, the airflow generated blows on the placement seat 9, dropping the debris on the placement seat 9. If the debris splashes, the splashed debris impacts on the baffle 18 and finally falls into the equalizing bin 11.
[0037] As Figure 6As shown in the figure, a housing 25 is also provided at the top of the support frame 1. The three-axis cutting mechanism is located inside the housing 25. A sealing door 26 is rotatably provided at the opening of the housing 25, and an observation window is provided on the sealing door 26;
[0038] Below the equalizing bin 11, an installation cabinet 27 is provided. A controller is provided inside the installation cabinet 27. The controller is a host, a PLC logic controller, etc. The controller is electrically connected to the fourth linear drive module 4, the first linear drive module 5, the second linear drive module 15, the power tool holder 17, the telescopic mechanism 20, and the third linear drive module 28, that is, connected by signal lines and wires. An indicator screen and operation buttons are provided outside the housing 25, and the indicator screen and operation buttons are connected to the controller by wires.
[0039] Based on the above embodiments, it can be further optimized. A blanking port 23 is provided in the middle of the placement seat 9, and a groove with the same position and shape as the heating plate is provided at the edge of the blanking port 23, so that the heating plate can be directly placed in the groove.
[0040] The specific working method is that when the machining is completed, in order to prevent the air flow from blowing the debris out of the housing 25 outlet. During actual operation, as Figure 3 shown, after the power tool holder 17 is lifted to a high position, the fourth linear drive module 4 drives the support tube 8 to move to one end of the housing outlet, and then the strip-shaped air outlet 19 blows air. Driven by the fourth linear drive module 4, the air flow travels from the housing 25 outlet towards the inside of the housing, thereby dropping the debris on the surface of the placement seat 9 below.
[0041] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model; the terms "first", "second", "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and defined, the terms "installed", "connected", "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device.
[0042] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A processing platform with an automatic chip clearing function, characterized in that, It includes a support bed body and a three-axis cutting mechanism installed on its top; The middle part of the support bed body is a hollow structure. A clamping mechanism for clamping a heating plate is also provided on the top of the support bed body. The heating plate is located below the three-axis cutting mechanism. The debris cut by the three-axis cutting mechanism falls from the middle part of the support bed body into the equalizing bin (11) to gather. The equalizing bin (11) is arranged below the support bed body and has an outlet at its lower end; It also includes a fourth linear driving module (4) arranged above one end of the support bed body. The fourth linear driving module (4) is connected with a support pipe (8) through an L-shaped frame (7). The support pipe (8) is horizontally arranged above the clamping mechanism, and a strip-shaped air outlet (19) facing the clamping mechanism is opened on the side surface of the support pipe (8). One end of the support pipe (8) is connected with a blowing mechanism through a pipeline. Driven by the fourth linear driving module (4), the support pipe (8) passes above the clamping mechanism and blows the debris on its surface into the equalizing bin (11).
2. The processing platform with an automatic chip clearing function according to claim 1, characterized in that, The support bed body includes a support frame body (1). The equalizing bin (11) is installed below the support frame body (1), and a plurality of support legs (13) are provided at the bottom of the support frame body (1).
3. The processing platform with an automatic chip clearing function according to claim 2, characterized in that, The three-axis cutting mechanism includes U-shaped frames (2) symmetrically arranged above the support frame body (1) and opening downward. The tops of the U-shaped frames (2) are both provided with first linear driving modules (5). The two first linear driving modules (5) are connected by a first support beam (14). A second linear driving module (15) is provided on the top of the first support beam (14); The second linear driving module (15) is connected with a vertical support (16). The vertical support (16) is located on one side of the first support beam and a third linear driving module (28) is installed on its surface. A power tool holder (17) is provided on the third linear driving module (28), and a tool is provided at the output end of the power tool holder (17).
4. A processing platform with an automatic chip clearing function according to claim 3, characterized in that, The fourth linear driving module (4) is located inside one of the U-shaped frames (2), and the fourth linear driving module (4) is installed on a second support beam (6). The two ends of the second support beam (6) are respectively connected with the U-shaped frame (2). In the initial state, the fourth linear driving module (4) drives the support pipe (8) to be located on one side of the support frame body (1).
5. The processing platform with an automatic chip clearing function according to claim 4, characterized in that, The clamping mechanism includes a placement seat (9) located in the middle of the support frame body (1). The edge of the placement seat (9) is connected with the support frame body (1) through a plurality of connecting frames (10). Installation seats (24) are installed at both ends of the bottom of the placement seat (9), and telescopic mechanisms (20) are provided in the installation seats (24); Clamping seats (22) are provided above the top of the placement seat (9). There is a gap between the clamping seats (22) and the placement seat (9). One side of the two clamping seats (22) away from each other is connected with an L-shaped support arm (3). The bottom of the L-shaped support arm (3) is connected with the telescopic end of the telescopic mechanism (20). The heating plate is placed on the placement seat (9), and the telescopic mechanism (20) drives the clamping seats (22) to clamp both ends of the heating plate.
6. A processing platform with an automatic chip clearing function according to claim 1 or 5, characterized in that, An outlet channel (12) is connected to the bottom outlet of the equalizing bin (11), and the outlet channel (12) obliquely extends out of the support bed body.
7. A processing platform with an automatic chip clearing function according to claim 5, characterized in that, At three adjacent side surfaces of the support frame body (1), there are baffles (18) provided. The baffles (18) are flush with the inner wall of the support frame body (1). And on the baffle (18) located at the fourth linear drive module (4), there is a strip-shaped opening (29) corresponding to the L-shaped frame (7), and the L-shaped frame (7) extends out from the strip-shaped opening (29).
8. A processing platform with an automatic chip clearing function according to claim 7, characterized in that, At the top of the support frame body (1), there is also a housing (25) provided. The three-axis cutting mechanism is located inside the housing (25), and a sealing door (26) is rotatably provided at the opening of the housing (25).
9. A processing platform with an automatic chip clearing function according to claim 5 or 8, characterized in that, Below the equalizing material box (11), there is an installation cabinet (27) provided. Inside the installation cabinet (27), there is a controller, and the controller is electrically connected to the fourth linear drive module (4), the first linear drive module (5), the second linear drive module (15), the power tool holder (17), the telescopic mechanism (20), and the third linear drive module (28) respectively.