Efficient forming device for producing JX PE engine air inlet pipe
Through the integrated molding device of heating, extrusion and cooling, the mold cooling problem is solved, and the efficient production of the engine air intake pipe is achieved, reducing material waste and improving production efficiency.
Patent Information
- Application Number
- CN202422333079.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-09-24
AI Technical Summary
The existing molding device cannot effectively cool the mold when producing the engine air intake pipe, resulting in low production efficiency and serious waste of materials.
The raw materials are heated by heating pipes, the temperature is monitored using a thermometer, the spiral rod is controlled to extrude the raw materials into molding through the motor, and the hydraulic rod is used to tightly fit the upper and lower molds, and the cylinder controls the cutting blade to cut and mold. At the same time, the mold is cooled and cooled by air compressor equipment and nozzles.
It improves production efficiency, reduces material waste, reduces labor intensity, and improves the practicality and market competitiveness of equipment.
Smart Images

Figure CN223071916U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of high - efficiency forming devices, in particular to a high - efficiency forming device for producing the intake pipe of a JXPE engine. Background Technique
[0002] The engine intake pipe refers to the pipe that conducts the gas required for engine combustion into the machine. The intake pipe must ensure a sufficient flow area, avoid turning and sudden cross - section changes, and improve the surface finish of the pipe, etc., to reduce resistance. Therefore, a straight - line intake system is adopted on high - performance gasoline engines. While straightening, the airway throttle and the length of the intake pipe should also be reasonably designed, and an appropriate volume of the pressure - stabilizing chamber should be arranged, etc., in order to achieve the purpose of high - speed and high - power. In modern automobile manufacturing, the engine intake pipe is an important component for improving engine performance and fuel economy.
[0003] When the existing forming device is installed and used, due to the complex shape of the intake pipe, the mold cannot be cooled in time during the production process, resulting in low production efficiency and more material waste, which brings certain adverse effects to the using process. To solve the deficiencies of the existing technology, we propose a high - efficiency forming device for producing the intake pipe of a JX PE engine. Content of the Utility Model
[0004] The main purpose of the utility model is to provide a high - efficiency forming device for producing the intake pipe of a JX PE engine, which can effectively solve the problems in the background technique.
[0005] To achieve the above - mentioned purpose, the technical solution adopted by the utility model is as follows:
[0006] A high - efficiency forming device for producing the intake pipe of a JX PE engine, including a workbench. A lower mold is arranged on the upper surface of the workbench. A top seat is arranged above the workbench. An upper mold is arranged below the top seat. A hydraulic rod is arranged between the upper mold and the top seat. A discharge box is arranged on the right side of the workbench. A feeding pipe is arranged on the outer surface of the right side of the discharge box. A fixed bracket is arranged below the feeding pipe. A motor is arranged on the outer surface of the right side of the feeding pipe. An inlet and a maintenance slot are arranged on the upper outer surface of the feeding pipe. A plurality of heating pipes are arranged inside the feeding pipe. A thermometer is arranged on the front outer surface of the feeding pipe. A screw rod is arranged at the output end of the motor and rotates inside the feeding pipe.
[0007] Preferably, a fixed rod is provided on the right side of the workbench. A tool rest is provided below the fixed rod. A first cylinder is provided between the tool rest and the fixed rod. A first chute is provided on the inner wall of the tool rest. A cutting blade is provided below the tool rest. A cutting groove is provided below the cutting blade. A second cylinder is provided between the cutting groove and the workbench. A second chute is provided on the inner left wall of the workbench. A cross bar is provided on the left side of the workbench. Sliders are provided at both ends of the cross bar. The sliders slide inside the second chute. A connecting pipe is provided on the right side of the cross bar. Multiple groups of nozzles are provided on the outer side of the connecting pipe. A storage box is provided on the left side of the workbench. A control valve is provided on the outer left surface of the storage box.
[0008] Preferably, the lower die is detachably connected to the workbench. The upper die is detachably connected to the top seat through a hydraulic rod provided. The material conveying pipe is detachably connected to the fixed support. The material conveying pipe is detachably connected to the discharge box.
[0009] Preferably, the motor is fixedly provided on the right side of the material conveying pipe. The screw rod is detachably connected to the motor. The feeding port and the maintenance slot are fixedly provided on the outer upper surface of the material conveying pipe. The heating pipe and the temperature measuring instrument are detachably connected to the material conveying pipe.
[0010] Preferably, the fixed rod is fixedly provided on the right side of the workbench. The tool rest is detachably connected to the fixed rod through a first cylinder provided. The cutting blade is detachably connected to the tool rest through a first chute provided.
[0011] Preferably, the cutting groove is detachably connected to the workbench through a second cylinder provided. The cross bar is detachably connected to the workbench through the sliders and the second chute provided. The connecting pipe is fixedly provided on the right side of the cross bar. The nozzles are fixedly provided on the outer side of the connecting pipe. The storage box is detachably connected to the workbench. The control valve is detachably connected to the storage box.
[0012] Beneficial effects
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] 1. In the utility model, the raw materials are heated by the heating pipe provided, the temperature is measured by the temperature measuring instrument provided, the motor provided controls the screw rod to rotate, the raw materials are extruded, and are extruded from the inside of the discharge box. The staff places the extruded raw materials inside the lower die, and the upper die is controlled by the hydraulic rod provided to closely fit with the lower die, so as to extrude and form the raw materials. The cutting blade is controlled by the first cylinder provided to move up and down to cut the raw materials, which is convenient for the staff to take the materials and reduces the waste of materials.
[0015] 2. In the present utility model, alcohol is stored in the storage box provided. An air pipe is used to connect the control valve with an external air pressure device. After the upper die is separated from the lower die, the external air pressure device conveys gas into the control valve and then transports it into the connecting pipe. Through the nozzle provided, the alcohol in the storage box is sprayed onto the surfaces of the lower die and the upper die to cool and lower their temperatures, enabling the raw material to be quickly cooled and formed inside the die, thereby improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0017] Figure 2 is a schematic diagram of the material conveying pipe structure of the present utility model;
[0018] Figure 3 is a schematic diagram of the tool holder structure of the present utility model;
[0019] Figure 4 is a schematic diagram of the cutting groove structure of the present utility model;
[0020] Figure 5 is a schematic diagram of the cross bar structure of the present utility model;
[0021] Figure 6 is a schematic diagram of the storage box structure of the present utility model.
[0022] In the figure: 1, workbench; 2, lower die; 3, top seat; 4, upper die; 5, hydraulic rod; 6, material conveying pipe; 7, fixed bracket; 8, motor; 9, feeding port; 10, maintenance slot; 11, heating pipe; 12, temperature measuring instrument; 13, screw rod; 14, discharge box; 15, fixed rod; 16, tool holder; 17, first sliding groove; 18, first cylinder; 19, cutting blade; 20, cutting groove; 21, second cylinder; 22, second sliding groove; 23, cross bar; 24, storage box; 25, control valve; 26, connecting pipe; 27, nozzle; 28, slider. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0023] To make the technical means, creative features, achieved purposes and functions of the present utility model easy to understand, the present utility model will be further elaborated below in conjunction with specific embodiments.
[0024] Such as Figure 1 - Figure 2As shown in the figure, a high-efficiency forming device for producing the intake pipe of the JX PE engine includes a workbench 1. A discharge box 14 is fixedly arranged on the right side of the workbench 1. A feeding pipe 6 is arranged on the right side of the discharge box 14. Workers put raw materials into the interior of the feeding pipe 6 from the feeding port 9, heat it through the arranged heating pipe 11, measure the heating temperature through the arranged thermometer 12, control the rotation of the screw rod 13 through the arranged motor 8, extrude the heated raw materials, and make them extrude from the interior of the discharge box 14. Workers place the extruded raw materials into the interior of the lower mold 2, and control the up and down movement of the upper mold 4 through the arranged hydraulic rod 5 to make it closely fit with the lower mold 2 and extrude and form it.
[0025] As Figure 3 - Figure 4 shown in the figure, a high-efficiency forming device for producing the intake pipe of the JX PE engine connects the first cylinder 18 and the second cylinder 21 with external air pressure equipment through air pipes. After the upper mold 4 and the lower mold 2 are fitted, control the up and down movement of the cutting blade 19 through the arranged first cylinder 18, and at the same time control the up and down movement of the cutting groove 20 through the arranged second cylinder 21 to make the cutting blade 19 insert into the interior of the cutting groove 20, cut the extruded raw materials, prevent them from sticking to the finished intake pipe product after forming, facilitate workers to take materials, reduce material waste, save working time, and improve work efficiency.
[0026] As Figure 5 - Figure 6 shown in the figure, a high-efficiency forming device for producing the intake pipe of the JX PE engine connects the control valve 25 with external air pressure equipment through an air pipe. One end of the air pipe is connected to the control valve 25, and the other end is inserted into the bottom of the storage box 24. After the upper mold 4 and the lower mold 2 are separated, the air pressure equipment conveys gas into the interior of the control valve 25. The gas is conveyed into the interior of the connecting pipe 26 through the arranged control valve 25. At this time, negative pressure appears in the interior of the control valve 25, and the alcohol in the interior of the storage box 24 is sucked into the interior of the connecting pipe 26 during the gas conveying process. It is sprayed onto the surfaces of the lower mold 2 and the upper mold 4 through the arranged multiple groups of nozzles 27 to cool and lower the temperature, enable the intake pipe to be quickly cooled and formed, improve production efficiency, greatly reduce the labor intensity of workers, facilitate the operation of workers, improve the practicability of the equipment, reduce the input cost, and improve the market competition advantage.
[0027] The foregoing has shown and described the basic principles, main features, and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and all these changes and improvements fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.
Claims
1. An efficient forming device for producing the intake pipe of the JX PE engine, comprising a workbench (1), characterized in that: The upper surface of the workbench (1) is provided with a lower die (2). Above the workbench (1), there is a top seat (3). Below the top seat (3), there is an upper die (4). Between the upper die (4) and the top seat (3), there is a hydraulic rod (5). On the right side of the workbench (1), there is a discharge box (14). On the outer surface of the right side of the discharge box (14), there is a feeding pipe (6). Below the feeding pipe (6), there is a fixed bracket (7). On the outer surface of the right side of the feeding pipe (6), there is a motor (8). On the upper outer surface of the feeding pipe (6), there are a feeding port (9) and a maintenance slot (10). Inside the feeding pipe (6), there are multiple groups of heating pipes (11). On the front outer surface of the feeding pipe (6), there is a thermometer (12). The output end of the motor (8) is provided with a screw rod (13), and the screw rod (13) rotates inside the feeding pipe (6).
2. The high-efficiency forming device for producing the intake pipe of the JX PE engine according to claim 1, characterized in that: On the right side of the workbench (1), there is a fixed rod (15). Below the fixed rod (15), there is a tool holder (16). Between the tool holder (16) and the fixed rod (15), there is a first cylinder (18). Inside the wall of the tool holder (16), there is a first sliding groove (17). Below the tool holder (16), there is a cutting blade (19). Below the cutting blade (19), there is a cutting groove (20). Between the cutting groove (20) and the workbench (1), there is a second cylinder (21). On the inner wall of the left side of the workbench (1), there is a second sliding groove (22). On the left side of the workbench (1), there is a cross bar (23). At both ends of the cross bar (23), there are sliding blocks (28), and the sliding blocks (28) slide inside the second sliding groove (22). On the right side of the cross bar (23), there is a connecting pipe (26). On the outer side of the connecting pipe (26), there are multiple groups of nozzles (27). On the left side of the workbench (1), there is a storage box (24). On the outer surface of the left side of the storage box (24), there is a control valve (25).
3. The high-efficiency forming device for producing the intake pipe of the JX PE engine according to claim 1, characterized in that: The lower die (2) is detachably connected to the workbench (1). The upper die (4) is detachably connected to the top seat (3) through the provided hydraulic rod (5). The feeding pipe (6) is detachably connected to the fixed bracket (7). The feeding pipe (6) is detachably connected to the discharge box (14).
4. The high-efficiency forming device for producing the intake pipe of the JX PE engine according to claim 1, wherein: The motor (8) is fixedly arranged on the right side of the feeding pipe (6). The screw rod (13) is detachably connected to the motor (8). The feeding port (9) and the maintenance slot (10) are fixedly arranged on the upper outer surface of the feeding pipe (6). The heating pipes (11) and the thermometer (12) are detachably connected to the feeding pipe (6).
5. The high-efficiency forming device for producing the intake pipe of the JX PE engine according to claim 2, wherein: The fixed rod (15) is fixedly arranged on the right side of the workbench (1). The tool holder (16) is detachably connected to the fixed rod (15) through the provided first cylinder (18). The cutting blade (19) is detachably connected to the tool holder (16) through the provided first sliding groove (17).
6. The high-efficiency forming device for producing the intake pipe of the JX PE engine according to claim 2, wherein: The cutting groove (20) is detachably connected to the workbench (1) through the provided second cylinder (21). The cross bar (23) is detachably connected to the workbench (1) through the provided slider (28) and second sliding groove (22). The connecting pipe (26) is fixedly arranged on the right side of the cross bar (23). The nozzle (27) is fixedly arranged on the outer side of the connecting pipe (26). The storage tank (24) is detachably connected to the workbench (1). The control valve (25) is detachably connected to the storage tank (24).