Cord fabric cutting device for tire processing

By introducing parts such as cutting components and angle limit components into the ply cutting device, the precise adjustment and fixing of the cutting angle is achieved, solving the problem that existing devices cannot be adjusted quickly and accurately, and improving the cutting and stacking efficiency.

CN223072007UActive Publication Date: 2025-07-08QINGDAO GOLDEN MOLD IND CO LTD
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Patent Information

Application Number
CN202421947576.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-12
Publication Date
2025-07-08
Estimated Expiration
2034-08-12

AI Technical Summary

Technical Problem

The existing cord cutting device cannot quickly and accurately adjust the cutting angle, resulting in inefficient cutting efficiency of tire cord and cannot meet the cutting needs of various tire specifications.

Method used

The cutting components, reduction swing motor, angle limit components, dials and pointers are used to accurately adjust and fix the angle of the cutting components. Combined with pressure plates, cylinders and other components to avoid the position of the pen, and automatically count stacking and transmission are achieved through calibration baffles and counting sensors.

Benefits of technology

It realizes fast and precise adjustment of cutting angle, avoids cutting angle deviation, improves cutting efficiency and stacking efficiency, and meets the cutting needs of tires of different specifications.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cord fabric cutting device for tire processing. The cord fabric cutting device comprises a supporting frame, a cutting assembly and a cutting conveying belt. A top connecting cross beam of the supporting frame is rotationally connected with a cutting assembly through a first rotating shaft, a cutting conveying belt is arranged below the cutting assembly, and cutting supporting plates are arranged at the left end and the right end of the cutting conveying belt; the cutting assembly comprises a fixing frame, a top plate of the fixing frame is fixedly connected with the first rotating shaft, a first air cylinder is arranged on the upper surface of a bottom plate of the fixing frame, the piston end of the first air cylinder is connected with a lifting frame, a cutting motor is fixedly arranged outside the left side of the lifting frame, and an output shaft of the cutting motor is fixedly connected with a cutting lead screw in the lifting frame. The cutting lead screw is sleeved with a cutting sliding block, and a cutting knife is arranged at the bottom of the cutting sliding block. A deceleration swing motor is arranged on the top of the supporting frame, and an output shaft of the deceleration swing motor is rotationally connected with the top of the fixing frame through a second rotating shaft. The angle of the cutting assembly can be accurately adjusted, curtain cloth can be rapidly cut, and the good cutting effect is guaranteed.
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Description

Technical Field

[0001] The utility model belongs to the technical field of tire processing, and particularly relates to a cord cutting device for tire processing. Background Art

[0002] The production of tires needs to go through the processes of mixing, preparation of rubber components, forming of rubber components, vulcanization, and inspection and testing in sequence, and finally the finished tires are obtained. Among them, the preparation process of rubber components includes 6 main sections, namely: extrusion, calendering, bead forming, cord cutting, sticking triangular rubber strips, and belt layer forming. Among them, the cord cutting machine is one of the important equipment on the tire production line. Its main function is to cut the steel cord into cord strips according to the set angle and width, and then splice, edge-wrap and edge-paste, and wind the cord strips to obtain the semi-finished product for the tire forming machine to produce - the belt layer. The cutting effect of the cord directly affects the quality of the finished tire and is an important link in the tire production and processing process.

[0003] During the production and processing of tires, it is often necessary to produce various specifications of tires, so the cutting angle needs to be adjusted. However, at present, most of the existing cord cutting devices adopt the mode of manual angle adjustment by workers during use. This mode cannot quickly and accurately adjust the cutting angle of the cord, thus seriously reducing the cutting efficiency of the tire cord.

[0004] Therefore, a cord cutting device for tire processing is proposed. Content of the Utility Model

[0005] Based on the above background, the purpose of the utility model is to provide a cord cutting device for tire processing.

[0006] To achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A cord cutting device for tire processing, characterized by comprising: a support frame, a cutting assembly, and a cutting conveyor belt;

[0008] The center position of the cross beam connected to the top of the support frame is rotationally connected to the cutting assembly through a first rotating shaft. Below the cutting assembly, the cutting conveyor belt is arranged inside the support frame, and cutting support plates are arranged at the left and right ends of the cutting conveyor belt;

[0009] The cutting assembly includes a fixed frame. The top plate of the fixed frame is fixedly connected to the first rotating shaft. On the upper surface of the bottom plate of the fixed frame, a first cylinder is provided. The piston end of the first cylinder passes through the bottom plate of the fixed frame and is fixedly connected to a lifting frame. On the outer side of the left side of the lifting frame, a cutting motor is fixedly arranged. The output shaft of the cutting motor passes through the left side plate of the lifting frame and is fixedly connected to a cutting lead screw arranged inside the lifting frame. A cutting slider is sleeved on the cutting lead screw. The cutting slider is in threaded connection with the cutting lead screw. At the bottom of the cutting slider, a cutting knife is fixedly arranged.

[0010] At the top of the support frame, a decelerating swing motor is provided. The output shaft of the decelerating swing motor is rotationally connected to the top of the fixed frame through a second rotating shaft.

[0011] By adopting the above technical solution, it is possible to quickly adjust the angle of the cutting assembly according to actual working needs, and to quickly cut the curtain cloth, which can meet the cutting requirements of different specifications of tires and significantly improve the cutting efficiency.

[0012] Furthermore, the central positions of the left and right support columns of the support frame are connected by a support link. Inside the support link located at the rear, a second cylinder is provided. The piston end of the second cylinder is fixedly connected to a connecting frame. At the bottom of the connecting frame, a pressing plate is fixedly arranged for pressing the curtain cloth.

[0013] By adopting the above technical solution, the pressing plate can press the curtain cloth, avoiding the position deviation of the curtain cloth during the cutting process and ensuring the smooth progress of the curtain cloth cutting process.

[0014] Furthermore, an angle limit assembly is provided at the top of the support frame. The angle limit assembly includes a sliding plate, a sliding cavity, a sliding column, and a locking handle. The sliding plate is fixedly arranged at the top of the support frame. Inside the sliding plate, the sliding cavity is opened. Inside the sliding cavity, the sliding column is slidably arranged. The bottom end of the sliding column is fixedly arranged at the top of the fixed frame. At the upper end of the sliding column, the locking handle is provided.

[0015] By adopting the above technical solution, it is possible to limit the cutting angle of the curtain cloth, avoiding the deviation of the cutting angle during the cutting process and ensuring a good cutting effect of the curtain cloth.

[0016] Furthermore, at the central position of the top cross beam of the support frame, a scale disk is provided. Inside the scale disk, a pointer is provided. The pointer is fixedly connected to the upper end of the first rotating shaft and points in the same direction as the length direction of the fixed frame.

[0017] By adopting the above technical solutions, the cutting angle can be accurately displayed, which is convenient for the staff to accurately and quickly adjust the cutting angle according to the pointer direction, significantly improving the cutting accuracy and efficiency.

[0018] Further, a stacking assembly is arranged in front of the cutting conveyor belt. The stacking assembly includes a stacking conveyor belt. A stacking support plate is arranged at the bottom of the stacking conveyor belt. A plurality of stacking partitions are arranged on the stacking conveyor belt. A stacking motor is arranged on the outer side of the upper front end of the cutting support plate on the left side. The output shaft of the stacking motor passes through the cutting support plate on the left side and is connected to a second rotating shaft. A rotating roller is fixedly sleeved on the second rotating shaft. A third air cylinder is arranged inside the support connecting rod on the front side. The piston end of the third air cylinder is connected to a calibration baffle. A counting sensor is arranged at the bottom of the support connecting rod on the front side.

[0019] By adopting the above technical solutions, the calibration baffle can correct the position of the cut curtain fabric. At the same time, the counting sensor can count the curtain fabric. When the set value is reached, the counting sensor transmits a signal to the stacking conveyor belt to make the stacking conveyor belt move and stack the next group of curtain fabrics, thus realizing automatic counting stacking and transmission.

[0020] Further, telescopic rods are respectively arranged on both sides of the bottom of the fixed frame, and the lower ends of the telescopic rods are fixedly connected to the top of the lifting frame.

[0021] By adopting the above technical solutions, the stable lifting of the fixed frame can be realized, and further the stable cutting of the curtain fabric by the cutting knife during the curtain fabric cutting process can be ensured.

[0022] Further, a rubber gasket is arranged at the bottom of the pressing plate.

[0023] By adopting the above technical solutions, the rubber gasket at the bottom of the pressing plate can play a role in buffering and shock absorption, avoiding damage to the curtain fabric caused by the impact force generated when the pressing plate presses down.

[0024] Further, a control panel is installed on the upper part of the support frame on the left side.

[0025] By adopting the above technical solutions, the staff only needs to operate the control panel to control each component of the equipment and realize the rapid cutting of the curtain fabric, which is convenient for the staff to use.

[0026] The utility model has the following beneficial effects:

[0027] 1. By arranging components such as a cutting assembly and a deceleration swing motor, the utility model can accurately and efficiently adjust the angle of the cutting assembly, realize the rapid cutting of the curtain fabric, meet the cutting requirements of different specifications of tires, and is convenient for the staff to use.

[0028] 2. The utility model can accurately display the cutting angle by setting components such as an angle limit component, a dial and a pointer, and can fix the position of the cutting component after adjusting the angle of the cutting component, so as to avoid the deviation of the cutting angle of the cutting device during the cutting process. By setting components such as a pressing plate and a second cylinder, the deviation of the position of the curtain cloth can be avoided, and a good cutting effect can be ensured.

[0029] 3. The utility model can correct the position of the cut curtain cloth by setting components such as a correction baffle and a rotating roller. Combining the settings of a counting sensor, a stacking conveyor belt and a stacking partition, the automatic counting, stacking and transmission of the curtain cloth can be realized, and the stacking efficiency of the curtain cloth can be significantly improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on the structures shown in these drawings.

[0031] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0032] Figure 2 It is a schematic diagram of the structure of the cutting component of the present utility model;

[0033] Figure 3 It is a schematic diagram of the structure of the cutting component of the present utility model from another angle;

[0034] Figure 4 It is a schematic diagram of the structure of the pressing plate of the present utility model;

[0035] Figure 5 For the present utility model Figure 1 An enlarged view of part A.

[0036] Wherein:

[0037] 1. Support frame;

[0038] 201. Fixed frame; 202. First cylinder; 203. Lifting frame; 204. Cutting motor; 205. Cutting lead screw; 206. Cutting slider; 207. Cutting knife;

[0039] 3. Cutting conveyor belt;

[0040] 4. Support connecting rod; 5. Second cylinder; 6. Connecting frame; 7. Pressing plate; 8. First rotating shaft; 9. Decelerating swing motor; 10. Second rotating shaft;

[0041] 1101, sliding plate; 1102, sliding cavity; 1103, sliding column; 1104, locking handle;

[0042] 12, dial; 13, pointer; 14, telescopic rod; 15, control panel; 16, third cylinder; 17, calibration baffle; 18, stacking motor; 19, second rotating shaft; 20, rotating roller; 21, counting sensor; 22, cutting support plate; 23, stacking conveyor belt; 24, stacking support plate; 25, stacking partition. Detailed implementation manners

[0043] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0044] It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiments of the present invention are only used to explain the relative position relationship and movement conditions between components in a specific posture (as shown in the accompanying drawings). If this specific posture changes, the directional indications will also change accordingly.

[0045] In addition, in the present invention, descriptions such as "first" and "second" are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions between various embodiments can be combined with each other, but it must be based on the fact that those of ordinary skill in the art can implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the protection scope required by the present invention.

[0046] As Figure 1 , Figure 4 shown, a cord cutting device for tire processing includes: a support frame 1, a cutting assembly, and a cutting conveyor belt 3;

[0047] The center position of the cross beam connected to the top of the support frame 1 is rotationally connected to the cutting assembly through a first rotating shaft 8. Below the cutting assembly, a cutting conveyor belt 3 is arranged inside the support frame 1, and cutting support plates 22 are arranged at the left and right ends of the cutting conveyor belt 3;

[0048] A decelerating swing motor 9 is provided at the top of the support frame 1. The output shaft of the decelerating swing motor 9 is rotatably connected to the top of the fixed frame 201 through the second rotating shaft 10. The angle of the fixed frame 201 can be adjusted by controlling the opening and closing of the decelerating swing motor 9, and then the angle of the cutting knife 207 can be adjusted, so as to meet the cutting requirements of tire cord fabrics of different specifications.

[0049] The central positions of the left and right support columns of the support frame 1 are connected by a support link 4. A second air cylinder 5 is arranged inside the support link 4. The piston end of the second air cylinder 5 is fixedly connected with a connecting frame 6. A pressing plate 7 is fixedly arranged at the bottom of the connecting frame 6, which is used to press the cord fabric to prevent the cord fabric from tilting and shifting during the cutting process, and can also prevent the cord fabric from separating from the cutting conveyor belt 3 as the cutting knife 207 rises after the cord fabric is cut off. A rubber gasket is arranged at the bottom of the pressing plate 7, which can effectively protect the cord fabric on the cutting conveyor belt 3 and prevent the cord fabric from being damaged by the impact of the downward pressure of the pressing plate 7.

[0050] A dial 12 is arranged at the central position of the top cross beam of the support frame 1. A pointer 13 is arranged inside the dial 12. The pointer 13 is fixedly connected to the upper end of the first rotating shaft 8 and points in the same direction as the length direction of the fixed frame 201. The pointer 13 can rotate inside the dial 12 as the cutting assembly rotates, which is convenient for the user to accurately adjust the rotation angle of the cutting assembly.

[0051] A stacking assembly is arranged in front of the cutting conveyor belt 3. The stacking assembly includes a stacking conveyor belt 23. A stacking support plate 24 is arranged at the bottom of the stacking conveyor belt 23. A number of stacking partitions 25 are arranged on the stacking conveyor belt 23. A stacking motor 18 is arranged on the outer side of the upper front end of the left cutting support plate 22. The output shaft of the stacking motor 18 passes through the left cutting support plate 22 and is connected to the second rotating shaft 19. A rotating roller 20 is fixedly sleeved on the second rotating shaft 19. A third air cylinder 16 is arranged inside the front support link 4. The piston end of the third air cylinder 16 is connected with a calibration baffle 17. A counting sensor 21 is arranged at the bottom of the front support link 4. When the third air cylinder 16 is started, it drives the calibration baffle 17 to move downward to calibrate the position of the cut cord fabric. At the same time, the counting sensor 21 can perform real-time counting. After the calibration is completed, the second air cylinder 16 is reversed to drive the calibration baffle 17 to move upward, so that the cord fabric continues to move forward and falls between two adjacent stacking partitions 25 on the stacking conveyor belt 23 through the gap between the rotating roller 20 and the stacking conveyor belt 23. When the counting sensor 21 senses that the number of cord fabrics reaches the set value, it will transmit a signal to the stacking conveyor belt 23 to make the stacking conveyor belt 23 move and drive the stacking partitions 25 to move, thus realizing the automatic counting, stacking and transmission of the cord fabric.

[0052] The upper part of the left support frame 1 is equipped with a control panel 15, which can control components such as the first cylinder 202 and the decelerating swing motor 9 to ensure the smooth progress of the cutting process.

[0053] As Figure 2-3 shown, the cutting assembly includes a fixed frame 201. The top plate of the fixed frame 201 is fixedly connected to the first rotating shaft 8. On the upper surface of the bottom plate of the fixed frame 201, a first cylinder 202 is provided. The piston end of the first cylinder 202 passes through the bottom plate of the fixed frame 201 and is fixedly connected to the lifting frame 203. Thus, the lifting control of the lifting frame 203 can be realized through the first cylinder 202. On both sides of the bottom of the fixed frame 201, telescopic rods 14 are respectively provided. The lower ends of the telescopic rods 14 are fixedly connected to the top of the lifting frame 203, which can realize the stable lifting of the lifting frame 203. On the outside of the left side of the lifting frame 203, a cutting motor 204 is fixedly provided. The output shaft of the cutting motor 204 passes through the left side plate of the lifting frame 203 and is fixedly connected to a cutting lead screw 205 arranged inside the lifting frame 203. A cutting slider 206 is sleeved on the cutting lead screw 205. The cutting slider 206 is threadedly connected to the cutting lead screw 205. A cutting knife 207 is fixedly provided at the bottom of the cutting slider 206. When the cutting motor 204 is started, it drives the cutting lead screw 205 to rotate, and then drives the cutting slider 206 thereon to move, so that the cutting knife 207 at the bottom of the cutting slider 206 moves to cut the curtain cloth on the cutting conveyor belt 3.

[0054] As Figure 5 shown, an angle limit component is provided at the top of the support frame 1. The angle limit component includes a sliding plate 1101, a sliding cavity 1102, a sliding column 1103, and a locking handle 1104. The sliding plate 1101 is fixedly provided at the top of the support frame 1. A sliding cavity 1102 is opened inside the sliding plate 1101. A sliding column 1103 is slidably arranged inside the sliding cavity 1102. The bottom end of the sliding column 1103 is fixedly provided at the top of the fixed frame 201. A locking handle 1104 is provided at the upper end of the sliding column, which can fix the position of the cutting assembly after the angle adjustment of the cutting assembly is completed, avoid the deviation of the cutting device during the cutting process, and ensure a good cutting effect.

[0055] Working principle of the utility model: First, when the curtain fabric on the cutting conveyor belt 3 moves to the lower part of the cutting assembly, the cutting conveyor belt 3 stops moving. The second cylinder 5 is started to drive the pressing plate 7 to move downward until the curtain fabric is pressed tightly. Then, the decelerating swing motor 9 is started to drive the cutting assembly to rotate, and further drive the sliding column 1103 to slide in the sliding cavity 1102. At the same time, the pointer 13 rotates in the scale 12 along with the rotation of the cutting assembly. After rotating to the required angle, the decelerating swing motor 9 is turned off to stop the rotation of the cutting assembly, and then the locking handle 1104 is tightened to fix the cutting assembly. Then, the first cylinder 202 is started to drive the lifting frame 203 to move downward. When the cutting knife 207 contacts the cutting conveyor belt 4, the cutting motor 204 is started to drive the cutting lead screw 205 to rotate, and further drive the cutting slider 206 to slide inside the lifting frame 203, so that the cutting knife 207 transversely cuts the curtain fabric on the cutting conveyor belt 3. After the curtain fabric is cut, the second cylinder 5 is reversed to drive the pressing plate 7 to move upward to release the fixation of the curtain fabric. The cutting conveyor belt 3 continues to move to drive the curtain fabric to move to the calibration baffle 17. The third cylinder 16 is started to drive the calibration baffle 17 to move downward to calibrate the position of the cut curtain fabric. At the same time, the counting sensor 21 can perform real-time counting. After calibration, the second cylinder 16 is reversed to drive the calibration baffle 17 to move upward. The curtain fabric continues to move forward and falls between two adjacent stacking partitions 25 on the stacking conveyor belt 23 through the gap between the rotating roller 20 and the stacking conveyor belt 23. When the counting sensor 21 senses that the number of curtain fabrics reaches the set value, a signal will be transmitted to the stacking conveyor belt 23 to make the stacking conveyor belt 23 move and drive the stacking partitions 25 to move, realizing the automatic counting stacking and transmission of the cut curtain fabric.

[0056] Certainly, the above description is not a limitation to the utility model, and the utility model is not limited to the above examples. Changes, modifications, additions or substitutions made by those skilled in the art within the substantial scope of the utility model should also fall within the protection scope of the utility model.

Claims

1. A cord cutting device for tire processing, characterized in that, Including: A support frame, a cutting assembly, and a cutting conveyor belt; The center position of the cross beam connected to the top of the support frame is rotationally connected to the cutting assembly through a first rotating shaft. Below the cutting assembly, the cutting conveyor belt is arranged inside the support frame, and cutting support plates are arranged at the left and right ends of the cutting conveyor belt; The cutting assembly includes a fixed frame. The top plate of the fixed frame is fixedly connected to the first rotating shaft. On the upper surface of the bottom plate of the fixed frame, a first cylinder is arranged. The piston end of the first cylinder passes through the bottom plate of the fixed frame and is fixedly connected to a lifting frame. A cutting motor is fixedly arranged outside the left side of the lifting frame. The output shaft of the cutting motor passes through the left side plate of the lifting frame and is fixedly connected to a cutting lead screw arranged inside the lifting frame. A cutting slider is sleeved on the cutting lead screw, and the cutting slider is threadedly connected to the cutting lead screw. A cutting knife is fixedly arranged at the bottom of the cutting slider; A speed reduction swing motor is arranged at the top of the support frame. The output shaft of the speed reduction swing motor is rotationally connected to the top of the fixed frame through a second rotating shaft.

2. The cord cutting device for tire processing according to claim 1, wherein, The center positions of the left and right support columns of the support frame are connected by a support connecting rod. A second cylinder is arranged inside the support connecting rod at the rear. The piston end of the second cylinder is fixedly connected to a connecting frame. A pressing plate is fixedly arranged at the bottom of the connecting frame for pressing the curtain cloth.

3. A cord cutting device for tire processing according to claim 1, characterized in that, An angle limit component is arranged at the top of the support frame. The angle limit component includes a sliding plate, a sliding cavity, a sliding column, and a locking handle. The sliding plate is fixedly arranged at the top of the support frame. The sliding cavity is opened inside the sliding plate. The sliding column is slidably arranged inside the sliding cavity. The bottom end of the sliding column is fixedly arranged at the top of the fixed frame, and the locking handle is arranged at the upper end of the sliding column.

4. A cord cutting device for tire processing according to claim 1, characterized in that, A dial is arranged at the center position of the cross beam at the top of the support frame. A pointer is arranged inside the dial. The pointer is fixedly connected to the upper end of the first rotating shaft and points in the same direction as the length direction of the fixed frame.

5. A cord cutting device for tire processing according to claim 2, wherein, A stacking component is arranged in front of the cutting conveyor belt. The stacking component includes a stacking conveyor belt. Stacking support plates are arranged at the bottom of the stacking conveyor belt. A plurality of stacking partitions are arranged on the stacking conveyor belt. A stacking motor is arranged outside the front end of the upper part of the cutting support plate on the left side. The output shaft of the stacking motor passes through the cutting support plate on the left side and is connected to a second rotating shaft. A rotating roller is fixedly sleeved on the second rotating shaft. A third cylinder is arranged inside the support connecting rod at the front side. The piston end of the third cylinder is connected to a calibration baffle. A counting sensor is arranged at the bottom of the support connecting rod at the front side.

6. A cord cutting device for tire processing according to claim 1, characterized in that, Expansion rods are respectively arranged on both sides of the bottom of the fixed frame. The lower ends of the expansion rods are fixedly connected to the top of the lifting frame.

7. The cord cutting device for tire processing according to claim 2, characterized in that, A rubber gasket is arranged at the bottom of the pressing plate.

8. A cord cutting device for tire processing according to any one of claims 1-7, characterized in that, A control panel is installed on the upper part of the support frame on the left side.

Citation Information

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