Rapid material cleaning port of vibrating disk

Through the adjustment structure of the servo motor and cylinder, the remote control of the valve rotation is solved, and the existing vibration cleaning material needs manual intervention and shutdown is achieved, achieving an efficient automatic cleaning process.

CN223073256UActive Publication Date: 2025-07-08YICHANG BORAN INTELLIGENT EQUIPMENT CO LTD
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Patent Information

Application Number
CN202422385785.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-07-08
Estimated Expiration
2034-09-27

AI Technical Summary

Technical Problem

The existing vibration cleaning structure requires human assistance and needs to be shut down, which affects work efficiency.

Method used

The adjustment structure of the servo motor and cylinder is adopted to remotely control the rotation of the valve to achieve automatic cutting and covering of materials and avoid shutdown operations.

Benefits of technology

提升了清料效率,减少人工干预,确保振动盘在工作状态下进行清料操作。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a quick material cleaning port of a vibrating disk, which comprises a vibrating disk main body, a conveying channel is arranged on the outer side wall of the vibrating disk main body, protecting walls are arranged on two sides of the conveying channel, an opening is arranged on each protecting wall, a valve is movably arranged on each opening and completely shields each opening, and an adjusting component is arranged at the top of each valve. The four edges of the adjusting assembly are fixedly connected with the top face of the vibration disc body and the top face of the protection wall respectively, a material guide plate is further arranged under the valve and obliquely arranged downwards, and a recycling box is arranged at the bottom of the material guide plate. By means of the adjusting structure with the servo motor and the air cylinder matched with each other, the valve at the opening can be remotely controlled to rotate, so that the valve can be matched with the opening to be flexibly switched between the two working procedures of material cleaning and conveying, shutdown operation is not needed, the material cleaning efficiency is greatly improved, and use is more convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of vibratory bowl feeding, and particularly relates to a rapid blanking opening of a vibratory bowl. Background Art

[0002] Vibratory bowl blanking refers to emptying all the materials in the vibratory bowl. This process mostly occurs when multiple varieties and specifications of materials share one vibratory bowl for feeding, when the production line switches materials, or when the predetermined output demand has been reached on the same day or shift and the machine is about to stop, and it is necessary to empty all the materials in the vibratory bowl in advance.

[0003] The existing vibratory bowl blanking structures mostly adopt the method of opening a notch for discharging, and a baffle is fixedly installed at the notch through bolts. When discharging is required, the staff opens the baffle by unscrewing the bolts, and then discharges the remaining materials outside the vibratory bowl. In this process, the staff not only needs to perform manual operations, but also cannot directly perform manual operations because the vibratory bowl is in a vibrating state, so the vibratory bowl needs to be stopped, which greatly affects the work efficiency. Summary of the Utility Model

[0004] Based on the above description, the utility model provides a rapid blanking opening of a vibratory bowl to solve the shortcomings of the existing vibratory bowl blanking structure, which requires manual assistance and needs to stop the equipment when opening the blanking opening, greatly affecting the work efficiency.

[0005] The utility model is realized through the following technical solutions:

[0006] A rapid blanking opening of a vibratory bowl includes a vibratory bowl main body. A conveying channel is arranged on the outer side wall of the vibratory bowl main body. Protective walls are provided on both sides of the conveying channel. An opening is provided on the protective wall, and a movable door is movably installed on the opening to completely block the opening. An adjusting component is provided at the top of the movable door, and the four sides of the adjusting component are fixedly connected to the top surfaces of the vibratory bowl main body and the protective wall respectively. A guide plate is further provided directly below the movable door. The guide plate is arranged obliquely downward and a recycling box is provided at the bottom.

[0007] On the basis of the above technical solutions, the utility model can be further improved as follows.

[0008] Further, both the protective wall and the movable door are set to be arc-shaped, and a limiting groove is provided on the inner wall of the protective wall facing the conveying channel. Earmuffs are respectively provided on both sides of the movable door and are fitted inside the limiting groove. Through holes of the same size are provided at the bottom of the limiting groove and on the earmuffs. A connecting shaft is provided on one of the earmuffs and is movably inserted into the limiting groove.

[0009] Further, the adjustment assembly includes a mounting plate and a servo motor. The mounting plate is disposed above the conveying channel, and elastic connectors are respectively provided below the four support corners of the mounting plate. The bottom ends of the elastic connectors are fixedly connected to the retaining wall and the top surface of the vibrating bowl body through bolts. The servo motor is disposed on the top surface of the mounting plate, and the output end of the servo motor extends downward through the mounting plate and is in transmission connection with the top end of the connecting shaft.

[0010] Further, a cylinder A and a cylinder B are further provided on the mounting plate and away from the servo motor, and the output ends of the cylinder A and the cylinder B extend vertically downward and are respectively arranged opposite to the through holes of the two limiting grooves.

[0011] Further, the elastic connector is a rubber vibration isolator.

[0012] Further, an air spring is further provided between the output end of the servo motor and the connecting shaft.

[0013] Further, an elastic pad is further provided on the inner side wall of the limiting groove, and the surface of the elastic pad is closely attached to the side wall of the ear plate.

[0014] Compared with the prior art, the technical solution of the present application has the following beneficial technical effects:

[0015] The present application is improved based on the vibrating bowl material clearing structure. By using the adjustment structure of the servo motor and the cylinder in cooperation, the flap at the opening can be remotely controlled to rotate. When deflecting inward, the flap is obliquely arranged above the conveying channel to cut off the materials being conveyed, allowing the subsequent materials to move along the arc-shaped side wall of the flap towards the opening direction; when deflecting outward, the flap will completely cover the opening and its side walls, enabling the materials to be transported normally along the conveying channel; during the whole process, only the rotation direction of the servo motor needs to be remotely controlled, greatly improving the convenience of the structure. Moreover, the vibration of the vibrating bowl itself will not have an adverse effect on the servo motor driving the flap. Therefore, the staff can flexibly switch during the operation of the vibrating bowl without the need for shutdown operation, greatly improving the material clearing efficiency and making it more convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a schematic structural diagram of the vibrating bowl body in this embodiment;

[0017] Figure 2 is a schematic structural diagram of the conveying channel in this embodiment;

[0018] Figure 3 is Figure 2 an enlarged view of part A in

[0019] Figure 4 is a schematic structural diagram of the adjustment assembly in this embodiment;

[0020] Figure 5 This is a schematic structural diagram of the valve and the conveying channel in this embodiment;

[0021] Figure 6 This is a schematic structural diagram of the valve in this embodiment;

[0022] Wherein: 1. Vibration disk main body; 2. Conveying channel; 3. Retaining wall; 31. Limiting groove; 32. Through hole; 4. Opening; 5. Valve; 51. Ear plate; 52. Connecting shaft; 6. Adjusting assembly; 61. Mounting plate; 62. Servo motor; 63. Elastic connecting piece; 64. Cylinder A; 65. Cylinder B; 66. Air spring; 7. Feeding plate. Detailed implementation manners

[0023] To facilitate the understanding of the present application, the present application will be described more comprehensively below with reference to the relevant drawings. Embodiments of the present application are shown in the drawings. However, the present application can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, these embodiments are provided to make the disclosure of the present application more thorough and comprehensive.

[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field to which this application belongs. The terms used in the specification of this application herein are only for the purpose of describing specific embodiments and are not intended to limit this application.

[0025] Combined with Figures 1-6 As shown, a rapid blanking port of a vibration disk includes:

[0026] The vibration disk main body 1 is an existing circular vibration disk, which contains a large number of components inside. Through vibration, it is conveyed along its spiral-shaped tray, and a conveying channel 2 is arranged around the outside to sort the conveyed materials;

[0027] The retaining walls 3 are arranged on both sides of the conveying channel 2. By means of the retaining walls 3, it is prevented that the materials are displaced and overturned after entering the inside of the conveying channel 2, so that the materials are sequentially arranged and conveyed inside the conveying channel 2 with a fixed surface;

[0028] The opening 4 is arranged at the connection between the retaining wall 3 and the bottom of the vibration disk main body 1, and a valve 5 is movably installed at the opening 4, which is mainly used to assist in the cleaning of the materials inside the vibration disk main body 1;

[0029] The adjusting assembly 6 is arranged above the valve 5 to control the start of the valve 5, so as to enable the vibration disk main body 1 to flexibly switch between the two processes of blanking and feeding;

[0030] The guide plate 67 is arranged below the opening 4 to guide and transport the materials in the cleaning process and collect them in a centralized manner using a recovery box at the bottom thereof.

[0031] Specifically; in the present embodiment, since the protective wall 3 is arranged on both sides of the conveying channel 2, the protective wall 3 is arranged as an arc structure, and the valve 5 needs to be arranged on the opening 4, and during the conveying process, the valve 5 cannot block the conveyed material, so the valve 5 should also be arranged in an arc shape, and a limiting groove 31 should be provided on the inner wall surface of the protective wall 3 facing the conveying channel 2, and ear plates 51 are respectively provided on both sides of the valve 5. There are three limiting grooves 31, two of which are arranged on both sides of the opening 4, and the two ear plates 51 of the valve 5 are just fitted into the inside of the limiting groove 31, so that it forms a smooth arc surface with the protective wall 3, and the other limiting groove 31 is provided on the protective wall 3 opposite to the opening 4.

[0032] In the above structure, the ear plate 51 and the limiting groove 31 are both provided with through holes 32 of the same size. Figure 3 As shown, the ear plate 51 is located exactly in the middle of the limiting groove 31, and a connecting shaft 52 is provided on the end surface of both ends of one of the ear plates 51, and the connecting shaft 52 extends to both ends and is plugged into the through hole 32 of the limiting groove 31 to form a hinged structure, so that the entire valve 5 can rotate around the connection point. When rotating outward, the entire valve 5 covers the opening 4 to cooperate with the conveying channel 2 for normal feeding. When rotating inward, the ear plate 51 can be connected with the limiting groove 31 opposite to the opening 4, so that it is arranged tilted, and finally the material is guided to the opening 4 for clearing.

[0033] The adjustment component 6 includes a mounting plate 61 and a servo motor 62, wherein the mounting plate 61 is the mounting base of the servo motor 62, and its bottom surface is provided with four support angles, and the four support angles are respectively fixedly connected to the protective wall 3 and the top surface of the vibration disk body 1 through elastic connecting parts 63, and the servo motor 62 is fixed to the top surface of the mounting plate 61 by bolts and its output end is arranged vertically downward, and the output end should be transmission connected with the connecting shaft 52 to control the deflection direction of the entire valve 5.

[0034] Since the entire vibration plate is under high-profile vibration, the valve 5 needs to be further fixed after the servo motor 62 is adjusted. Therefore, a cylinder A64 and a cylinder B65 should be provided on the mounting plate 61, both of which are arranged downward and are respectively arranged at the top of the other two limit grooves 31 to be away from the servo motor 62.

[0035] The outer diameter of the output end at the bottom of cylinder A64 and cylinder B65 should be slightly smaller than the inner diameter of the through hole 32, so that when the through hole 32 on the ear plate 51 and the through hole 32 on the limit groove 31 overlap vertically, cylinder A64 or cylinder B65 displaces downward to the maximum stroke to form a bolt fixing structure, locking and fixing the other end of the valve 5.

[0036] Moreover, considering the vibration influence of the vibrating bowl, the elastic connecting piece 63 in the above structure should adopt a rubber vibration isolation block or directly adopt an air spring 66 to absorb and block the transmission of vibration and prevent it from affecting the installation stability of the servo motor 62.

[0037] In addition, since the valve 5 also vibrates up and down, the connecting shaft 52 on the ear plate 51 of the servo motor 62 and the valve 5 should also adopt an air spring 66, such as a small-sized nitrogen spring X170, or a rubber vibration isolation block for auxiliary connection to prevent the connecting shaft 52 from impacting the servo motor 62 upward and causing damage to its output end.

[0038] In the above structure, an elastic pad should also be appropriately added to the inner side wall of the limit groove 31 to slow down the collision at the connection between the ear plate 51 and the limit groove 31 and enhance the connection stability between the two.

[0039] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the embodiments of the present invention.

Claims

1. A rapid blanking port for a vibrating bowl, characterized in that, It includes a vibrating bowl main body (1). A conveying channel (2) is arranged on the outer side wall of the vibrating bowl main body (1). On both sides of the conveying channel (2), there are retaining walls (3). An opening (4) is provided on the retaining wall (3), and a flap door (5) is movably installed on the opening (4) to completely block the opening (4). A regulating assembly (6) is provided at the top of the flap door (5). The four sides of the regulating assembly (6) are respectively fixedly connected to the top surfaces of the vibrating bowl main body (1) and the retaining wall (3). A material guiding plate (7) is further provided directly below the flap door (5). The material guiding plate (7) is arranged obliquely downward and a recycling box is provided at the bottom.

2. The quick blanking port of a vibrating bowl according to claim 1, wherein Both the retaining wall (3) and the flap door (5) are arranged in an arc shape. A limiting groove (31) is provided on the inner wall of the retaining wall (3) facing the conveying channel (2). On both sides of the flap door (5), there are respectively ear plates (51) which are fitted inside the limiting groove (31). Through holes (32) of the same size are provided at the bottom of the limiting groove (31) and on the ear plates (51). A connecting shaft (52) is provided on one of the ear plates (51) and is movably inserted into the limiting groove (31).

3. The quick blanking port of a vibrating bowl according to claim 2, characterized in that The regulating assembly (6) includes a mounting plate (61) and a servo motor (62). The mounting plate (61) is arranged above the conveying channel (2). Elastic connecting members (63) are respectively provided below the four support corners of the mounting plate (61). The bottom ends of the elastic connecting members (63) are fixedly connected to the top surfaces of the retaining wall (3) and the vibrating bowl main body (1) by bolts. The servo motor (62) is arranged on the top surface of the mounting plate (61). The output end of the servo motor (62) extends downward through the mounting plate (61) and is in transmission connection with the top end of the connecting shaft (52).

4. A quick blanking port of a vibrating bowl, as described in claim 3, wherein A cylinder A (64) and a cylinder B (65) are further provided on the mounting plate (61) and are away from the servo motor (62). The output ends of the cylinder A (64) and the cylinder B (65) extend vertically downward and are respectively arranged directly opposite to the through holes (32) of the two limiting grooves (31).

5. A rapid blanking port of a vibrating bowl, characterized in that, as described in claim 4, The elastic connecting member (63) is a rubber vibration isolator.

6. A rapid blanking port of a vibrating bowl, as described in claim 5, wherein, An air spring (66) is further provided between the output end of the servo motor (62) and the connecting shaft (52).

7. A rapid blanking port of a vibrating bowl, as described in claim 2, wherein An elastic pad is further provided on the inner side wall of the limiting groove (31), and the side wall of the ear plate (51) on the surface of the elastic pad is closely attached.