Silk winder with automatic cleaning function
By integrating components such as electric slide table, sliding plate, infrared detector and rotating cylinder on the wire winding machine, the automatic cleaning function of the wire winding machine is realized, solving the problems of long downtime and quality reduction caused by manual cleaning in the prior art, and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202421601457.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-07-08
AI Technical Summary
Existing wire-twinders require manual or air gun operation when removing defects and impurities on the yarn, resulting in long downtime, affecting yield and possibly causing quality degradation.
A wire winding machine with automatic cleaning function is designed, using a combined structure of an electric sliding table, sliding plate, infrared detector, rotary cylinder and cleaning cylinder. It detects foreign matter through infrared detector and controls the rotary cylinder to drive the rotary cleaning cloth to automatically clean.
Automatic cleaning is achieved, downtime is reduced, production efficiency and product quality is improved, and quality problems caused by manual intervention are avoided.
Smart Images

Figure CN223073660U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of winding machines, in particular to a winding machine with an automatic cleaning function. Background Art
[0002] The winding machine is also called a warping machine and a winding machine. It is a device in the post-spinning pretreatment process. The main purpose of the winding machine is to rewind the tube yarn from the twisting machine or the spinning frame into an object with a larger capacity. During the winding process of the winding machine, impurities and defects on the yarn and silk are likely to appear. Therefore, there is a particular need for a winding machine with an automatic cleaning function.
[0003] However, for existing winding machines, when removing the influential defects and impurities on the yarn, generally manual or air guns are used to clean the winding cylinder. During the cleaning process, the downtime is relatively long, affecting the output. It is also possible that due to incomplete cleaning of impurities and defects, the quality will decline, which is not conducive to the use of the winding machine. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a winding machine with an automatic cleaning function to solve the problems in the above background art that for existing winding machines, when removing the influential defects and impurities on the yarn, generally manual or air guns are used to clean the winding cylinder. During the cleaning process, the downtime is relatively long, affecting the output. It is also possible that due to incomplete cleaning of impurities and defects, the quality will decline, which is not conducive to the use of the winding machine.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A winding machine with an automatic cleaning function, including an integrated winding machine. A power box is fixedly connected to one side surface of the integrated winding machine. A cleaning mechanism is arranged on the upper surface of the integrated winding machine. An installation mechanism is arranged on the inner surface of the integrated winding machine.
[0006] The cleaning mechanism includes an electric sliding table, an integrated sliding plate, an integrated sliding groove, an integrated support plate, an infrared detector, a controller, an integrated rotary cylinder, a cleaning cylinder, and a winding cylinder. The electric sliding table is fixedly connected to the upper surface of the integrated winding machine. The integrated sliding plate is installed on the inner surface of the electric sliding table. The integrated sliding groove is fixedly connected to one side surface of the electric sliding table. The integrated support plate is snap-connected to the inner surface of the integrated sliding groove. The infrared detector is installed on the inner surface of the integrated sliding plate. The controller is fixedly connected to one side surface of the integrated sliding plate. The integrated rotary cylinder penetrates and is connected to one side surface of the integrated sliding plate. The cleaning cylinder is fixedly connected to one end surface of the integrated rotary cylinder. The winding cylinder is installed on the inner surface of the integrated winding machine.
[0007] Preferably, the installation mechanism includes a wire reel, a fixing groove, a spring and a fixing post. The inner surface of the integrated winding machine is fixedly connected with the wire reel. The outer surface of the wire reel is provided with the fixing groove. The inner surface of the fixing groove is fixedly connected with the spring. One end surface of the spring is fixedly connected with the fixing post.
[0008] Preferably, an integrated sliding plate is installed on the inner surface of the electric sliding table. The electric sliding table and the integrated sliding plate form a sliding structure.
[0009] Preferably, an integrated support plate is slidably connected to the inner surface of the integrated sliding groove. The integrated sliding groove and the integrated support plate form a clamping structure.
[0010] Preferably, the inner wall size of the cleaning cylinder matches the outer wall size of the winding cylinder.
[0011] Preferably, the inner wall size of the fixing groove matches the outer wall size of the fixing post.
[0012] Preferably, one end surface of the spring is fixedly connected with the fixing post. The spring and the fixing post form a telescopic structure.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows: For the winding machine with an automatic cleaning function, through the settings of the electric sliding table, the integrated sliding plate, the integrated sliding groove, the integrated support plate, the infrared detector, the controller, the integrated rotary cylinder, the cleaning cylinder and the winding cylinder, when cleaning is required, first activate the electric sliding table through the electric box to make the integrated sliding plate inside the electric sliding table slide. While sliding, make the integrated support plate slide in the integrated sliding groove at the same time, which can reduce the load-bearing pressure of the integrated sliding plate. While sliding, the infrared detector checks the appearance of the winding cylinder. When a foreign object is found, the data is transmitted to the controller. Then the controller makes the integrated sliding plate stay inside the electric sliding table until it is parallel to the winding cylinder. At this time, the integrated rotary cylinder drives the cleaning cylinder to extend until the cleaning cylinder is engaged with the winding cylinder. At this time, the cleaning cylinder is rotated by the integrated rotary cylinder. The inside of the cleaning cylinder is provided with a cleaning cloth, so that when the cleaning cylinder rotates, the impurities on the outer surface of the winding cylinder are cleaned. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 is the overall external structure schematic diagram of the present utility model;
[0015] Figure 2 is the structure schematic diagram of the cleaning mechanism of the present utility model;
[0016] Figure 3 is the structure schematic diagram of the installation mechanism of the present utility model;
[0017] Figure 4 This is a schematic diagram of the cooperative structure of the integral rotary cylinder and the anti-cleaning cylinder of the utility model.
[0018] In the figure: 1. Integral winding machine; 2. Electric box; 3. Cleaning mechanism; 301. Electric sliding table; 302. Integral sliding plate; 303. Integral sliding groove; 304. Integral support plate; 305. Infrared detector; 306. Controller; 307. Integral rotary cylinder; 308. Cleaning cylinder; 309. Winding cylinder; 4. Installation mechanism; 401. Bobbin; 402. Fixed groove; 403. Spring; 404. Fixed column. Specific embodiments
[0019] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0020] Please refer to Figures 1-4 , the present utility model provides a technical solution: a winding machine with an automatic cleaning function, including an integral winding machine 1, an electric box 2 fixedly connected to one side surface of the integral winding machine 1, a cleaning mechanism 3 arranged on the upper surface of the integral winding machine 1, and an installation mechanism 4 arranged on the inner surface of the integral winding machine 1;
[0021] The cleaning mechanism 3 includes an electric slide table 301, an integrated sliding plate 302, an integrated sliding groove 303, an integrated support plate 304, an infrared detector 305, a controller 306, an integrated rotary cylinder 307, a cleaning cylinder 308 and a winding cylinder 309. The upper surface of the integrated winding machine 1 is fixedly connected with the electric slide table 301. The inner surface of the electric slide table 301 is equipped with the integrated sliding plate 302. One side surface of the electric slide table 301 is fixedly connected with the integrated sliding groove 303. The inner surface of the integrated sliding groove 303 is snap-connected with the integrated support plate 304. The inner surface of the integrated sliding plate 302 is equipped with the infrared detector 305. One side surface of the integrated sliding plate 302 is fixedly connected with the controller 306. One side surface of the integrated sliding plate 302 is penetrated and connected with the integrated rotary cylinder 307. One end surface of the integrated rotary cylinder 307 is fixedly connected with the cleaning cylinder 308. The inner surface of the integrated winding machine 1 is equipped with the winding cylinder 309. Through the settings of the electric slide table 301, the integrated sliding plate 302, the integrated sliding groove 303, the integrated support plate 304, the infrared detector 305, the controller 306, the integrated rotary cylinder 307, the cleaning cylinder 308 and the winding cylinder 309, when cleaning is required, first, the electric slide table 301 is activated through the electric box 2, so that the integrated sliding plate 302 inside the electric slide table 301 slides. At the same time of sliding, the integrated support plate 304 slides in the integrated sliding groove 303 at the same time, which can reduce the load-bearing pressure of the integrated sliding plate 302. While sliding, the infrared detector 305 checks the appearance of the winding cylinder 309. When a foreign object is found, the data is transmitted to the controller 306. Then the controller 306 makes the integrated sliding plate 302 stay inside the electric slide table 301 until it is parallel to the winding cylinder 309. At this time, the integrated rotary cylinder 307 drives the cleaning cylinder 308 to extend until the cleaning cylinder 308 is engaged with the winding cylinder 309. At this time, the cleaning cylinder 308 is rotated through the integrated rotary cylinder 307. The inside of the cleaning cylinder 308 is provided with a cleaning cloth. When the cleaning cylinder 308 rotates, the impurities on the surface of the winding cylinder 309 are cleaned up.
[0022] Furthermore, the installation mechanism 4 includes a wire spool 401, a fixing groove 402, a spring 403 and a fixing post 404. The inner surface of the integrated winding machine 1 is fixedly connected with the wire spool 401. The outer surface of the wire spool 401 is provided with the fixing groove 402. The inner surface of the fixing groove 402 is fixedly connected with the spring 403. One end surface of the spring 403 is fixedly connected with the fixing post 404. Through the arrangement of the wire spool 401, the fixing groove 402, the spring 403 and the fixing post 404, when installing the raw material wire, first through the wire spool 401 installed inside the integrated winding machine 1, and then through the installation of the spring 403 and the fixing post 404 in the fixing groove 402, only by pressing the fixing post 404 to make the spring 403 be compressed inward by force. At this time, the raw material wire is clamped outside the wire spool 401, and then the fixing post 404 is released. At this time, the installation of the raw material wire is completed, avoiding the raw material wire being driven and offset by the pulling force due to the influence of the integrated winding machine 1.
[0023] Furthermore, an integrated sliding plate 302 is installed on the inner surface of the electric sliding table 301. The electric sliding table 301 and the integrated sliding plate 302 form a sliding structure. Through the arrangement of the electric sliding table 301, during the use process, the integrated sliding plate 302 can slide inside the electric sliding table 301, realizing automation at the same time.
[0024] Furthermore, an integrated support plate 304 is slidably connected to the inner surface of the integrated sliding groove 303. The integrated sliding groove 303 and the integrated support plate 304 form a clamping structure. Through the arrangement of the integrated sliding groove 303, during the use process, the integrated support plate 304 slides inside the integrated sliding groove 303, reducing the load-bearing pressure on the integrated sliding plate 302.
[0025] Furthermore, the inner wall size of the cleaning cylinder 308 matches the outer wall size of the winding cylinder 309. Through the arrangement of the cleaning cylinder 308, during the use process, the winding cylinder 309 can be wrapped inside for cleaning the winding cylinder 309.
[0026] Furthermore, the inner wall size of the fixing groove 402 matches the outer wall size of the fixing post 404. Through the arrangement of the fixing groove 402, the fixing post 404 can be installed inside, and at the same time, in cooperation with the spring 403, the installation of the raw material wire is completed.
[0027] Furthermore, one end surface of the spring 403 is fixedly connected with the fixing post 404. The spring 403 and the fixing post 404 form a telescopic structure. Through the arrangement of the fixing post 404, the spring 403 can be telescoped by the pressing of the fixing post 404.
[0028] Working principle: When cleaning is required, first activate the electric slide table 301 through the electric box 2, so that the integrated sliding plate 302 inside the electric slide table 301 slides. While sliding, the integrated support plate 304 slides in the integrated sliding groove 303 at the same time, which can reduce the load-bearing pressure on the integrated sliding plate 302. While sliding, the infrared detector 305 checks the outer surface condition of the winding bobbin 309. When a foreign object is found, the data is transmitted to the controller 306. Then the controller 306 makes the integrated sliding plate 302 stay inside the electric slide table 301 until it is parallel to the winding bobbin 309. At this time, the integrated rotary cylinder 307 drives the cleaning cylinder 308 to extend until the cleaning cylinder 308 engages with the winding bobbin 309. Then, the integrated rotary cylinder 307 rotates the cleaning cylinder 308. The inside of the cleaning cylinder 308 is provided with a cleaning cloth. When the cleaning cylinder 308 rotates, the impurities on the outer surface of the winding bobbin 309 are cleaned. When installing the raw material line, through the bobbin 401 installed inside the integrated winding machine 1, and then through the fixing groove 402 to install the spring 403 and the fixing column 404. Only by pressing the fixing column 404, the spring 403 is compressed inward under force. At this time, the raw material line is engaged on the outside of the bobbin 401, and then the fixing column 404 is released, and finally the installation of the raw material line is completed, avoiding the influence of the integrated winding machine 1 on the raw material line and preventing the raw material line from being driven and offset by the pulling force.
[0029] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A winding machine with an automatic cleaning function, comprising an integrated winding machine (1), characterized in that: One side surface of the integrated winding machine (1) is fixedly connected with an electric box (2), a cleaning mechanism (3) is arranged on the upper surface of the integrated winding machine (1), and a mounting mechanism (4) is arranged on the inner surface of the integrated winding machine (1); The cleaning mechanism (3) includes an electric sliding table (301), an integrated sliding plate (302), an integrated sliding groove (303), an integrated support plate (304), an infrared detector (305), a controller (306), an integrated rotary cylinder (307), a cleaning cylinder (308) and a winding cylinder (309). An electric sliding table (301) is fixedly connected to the upper surface of the integrated winding machine (1). An integrated sliding plate (302) is installed on the inner surface of the electric sliding table (301). An integrated sliding groove (303) is fixedly connected to one side surface of the electric sliding table (301). An integrated support plate (304) is snap-connected to the inner surface of the integrated sliding groove (303). An infrared detector (305) is installed on the inner surface of the integrated sliding plate (302). A controller (306) is fixedly connected to one side surface of the integrated sliding plate (302). An integrated rotary cylinder (307) penetrates and is connected to one side surface of the integrated sliding plate (302). A cleaning cylinder (308) is fixedly connected to one end surface of the integrated rotary cylinder (307). A winding cylinder (309) is installed on the inner surface of the integrated winding machine (1).
2. The winding machine with an automatic cleaning function according to claim 1, wherein: The mounting mechanism (4) includes a bobbin (401), a fixing groove (402), a spring (403) and a fixing post (404). A bobbin (401) is fixedly connected to the inner surface of the integrated winding machine (1). A fixing groove (402) is formed on the outer surface of the bobbin (401). A spring (403) is fixedly connected to the inner surface of the fixing groove (402). A fixing post (404) is fixedly connected to one end surface of the spring (403).
3. The winding machine with an automatic cleaning function according to claim 1, wherein: An integrated sliding plate (302) is installed on the inner surface of the electric sliding table (301), and the electric sliding table (301) and the integrated sliding plate (302) form a sliding structure.
4. A winding machine with an automatic cleaning function according to claim 1, characterized in that: An integrated support plate (304) is slidably connected to the inner surface of the integrated sliding groove (303), and the integrated sliding groove (303) and the integrated support plate (304) form a snap structure.
5. A winding machine with an automatic cleaning function according to claim 1, characterized in that: The inner wall size of the cleaning cylinder (308) is consistent with the outer wall size of the winding cylinder (309).
6. The winding machine with an automatic cleaning function according to claim 2, characterized in that: The inner wall size of the fixing groove (402) matches the outer wall size of the fixing post (404).
7. The automatic cleaning function of the winding machine according to claim 2, characterized in that: A fixing post (404) is fixedly connected to one end surface of the spring (403), and the spring (403) and the fixing post (404) form a telescopic structure.