Decomposition reaction kettle for glucosamine production
Through the design of the limit drive mechanism and propeller blade, the problem of uneven solution mixing in the glucosamine reactor is solved, and a more efficient material mixing and environmentally friendly decomposition process is achieved.
Patent Information
- Application Number
- CN202421904944.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-08-07
AI Technical Summary
The stirring mechanism in the existing glucosamine reactor causes uneven diffusion of substances in the solution and cannot be mixed quickly and fully, resulting in insufficient material ratio and harmful substances of environmental pollution.
The coordinated design of the limit drive mechanism, threaded column, threaded sleeve and propeller blade is adopted to enable the propeller blade to rotate forward and reverse, achieving irregular movement of the solution and ensuring full mixing.
It improves the decomposition reaction efficiency of glucosamine, ensures accurate logistics mixing ratio, and avoids environmental pollution caused by uneven mixing.
Smart Images

Figure CN223074184U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of glucosamine decomposition reaction kettles, in particular to a decomposition reaction kettle for glucosamine production. Background Technique
[0002] Glucosamine is a compound obtained by substituting the hydroxyl group at the 2-position of glucose with an amino group. It is an important functional monosaccharide widely present in organisms. Glucosamine and its derivatives are widely used in medicine, food, cosmetics and other aspects, and have a broad market. Glucosamine is generally mainly obtained by acid hydrolysis or enzymatic hydrolysis of chitin. Using engineered bacteria to ferment glucose is currently a green and safe method for producing glucosamine. However, the fermentation product is N-acetylglucosamine, and an additional enzymatic hydrolysis or acid hydrolysis process is required to convert N-acetylglucosamine into glucosamine.
[0003] However, in actual decomposition fermentation production, the movement direction of the stirring rod or stirring blade in the stirring mechanism of the glucosamine reaction kettle is fixed, resulting in regular diffusion molecules of substances in the solution and unable to be quickly and fully mixed. This will cause insufficient material ratio during the enzymatic hydrolysis or acid hydrolysis of glucosamine, and decompose harmful substances that pollute the environment. Therefore, a decomposition reaction kettle for glucosamine production is proposed. Content of the Utility Model
[0004] To solve the technical problem of stirring the reaction kettle for glucosamine preparation, the utility model provides a decomposition reaction kettle for glucosamine production.
[0005] The utility model is realized by the following technical solutions: a decomposition reaction kettle for glucosamine production, including an installation platform, a kettle body, a limiting platform, a bearing plate, a connecting pipe, a threaded sleeve and a plurality of propeller blades. The upper side of the installation platform is rotationally connected with the kettle body, one side of the installation platform is fixedly connected with the limiting platform, the upper side of the limiting platform is fixedly connected with the bearing plate, the lower side of the end of the bearing plate located at the center of the kettle body is fixedly communicated with the connecting pipe, the lower end of the connecting pipe is rotationally communicated with the threaded sleeve, the outer side of the threaded sleeve is fixedly connected with a plurality of propeller blades, and the plurality of propeller blades are distributed in a circumferential array. The propeller blades are used for stirring the glucosamine decomposition solution in the reaction kettle. A cone groove limiting mechanism for installing the kettle body is arranged on the installation platform, a limiting driving mechanism for rotating the propeller blades forward and backward is arranged on the limiting platform, a gear driving mechanism for rotating the kettle body is arranged on the lower side of the installation platform, and two mutually paired upper covers are rotationally connected to the upper side of the kettle body.
[0006] As a further improvement of the above solution, the conical groove limiting mechanism includes a plurality of legs and a conical limiting groove. The upper ends of the plurality of legs are fixedly connected to the mounting table at the same time. The conical limiting groove is opened on the upper side of the mounting table. The lower side of the kettle body is a funnel-shaped kettle bottom, and the inner side of the conical limiting groove is arranged in cooperation with the funnel-shaped kettle bottom of the kettle body.
[0007] As a further improvement of the above solution, the limiting driving mechanism includes a closed-loop curve groove, a clamping groove and a clamping plate. The closed-loop curve groove is opened on the outer cylindrical surface of the kettle body. The clamping groove is opened through the limiting table. The inner side of the clamping groove is slidably connected to the clamping plate, and a threaded column mechanism for meshing and rotating the propeller blade is arranged on the clamping plate.
[0008] As a further improvement of the above solution, the threaded column mechanism includes a pointer and a threaded column. One end of the pointer abuts against the inner side of the closed-loop curve groove, the other end of the pointer is fixedly connected to one side of the clamping plate, the upper end of the clamping plate is fixedly connected to the threaded column, and the threaded column meshes with the threaded sleeve.
[0009] As a further improvement of the above solution, the gear driving mechanism includes a second gear ring and an electromagnetic valve. A straight pipe is fixedly communicated with the lower side of the funnel-shaped kettle bottom of the kettle body. The straight pipe passes through the mounting table, and the lower end of the straight pipe is fixedly communicated with the electromagnetic valve. The outer side of the straight pipe is fixedly connected to the second gear ring, and a motor driving mechanism for rotating the kettle body is arranged on one side of the second gear ring.
[0010] As a further improvement of the above solution, the motor driving mechanism includes a servo motor and a first gear. A bracket is fixedly connected to the lower side of the servo motor. The bracket is fixedly connected to the lower side of the mounting table. The output end of the servo motor is fixedly connected to the first gear, and the first gear meshes with the second gear ring.
[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0012] 1. Through the mutual cooperation of the limiting driving mechanism, the threaded column, the threaded sleeve and the propeller blade, when the threaded column moves up and down, it can push the threaded sleeve to rotate forward and backward, drive the propeller blade to rotate forward and backward, and the decomposition solution in the reaction kettle can be fully stirred, so that various substances in the solution move highly irregularly. Through sufficient mixing, the efficiency of preparing glucosamine by the decomposition reaction of the reaction kettle is improved.
[0013] 2. Through the forward and reverse rotation of the propeller blade, the decomposition reaction of acid hydrolysis and enzyme hydrolysis of chitin makes the physical mixing ratio more accurate, so as to improve the decomposition solution and prevent the phenomenon of harmful substances polluting the environment due to uneven mixing. Description of the Drawings
[0014] Figure 1 The front view of a decomposition reactor for producing glucosamine provided by the present utility model;
[0015] Figure 2 is Figure 1 the side view of;
[0016] Figure 3 The partial structural schematic diagram inside the present utility model;
[0017] Figure 4 The explosion structure view of the present utility model.
[0018] Main symbol description:
[0019] 1. Leg; 2. Installation table; 3. Closed-loop curve groove; 4. Kettle body; 5. Connecting pipe; 6. Upper cover; 7. Threaded column; 8. Clamping plate; 9. Load-bearing plate; 10. Pointer; 11. Limit table; 12. Card slot; 13. First gear; 14. Servo motor; 15. Electromagnetic valve; 16. Second gear ring; 17. Threaded sleeve; 18. Cone limit groove; 19. Propeller blade. Specific implementation manners
[0020] Next, in combination with the accompanying drawings and specific implementation manners, the present utility model will be further described. It should be noted that, on the premise of no conflict, the following-described embodiments or technical features can be arbitrarily combined with each other to form new embodiments.
[0021] Embodiment:
[0022] Please combine with Figure 1 - Figure 4, A decomposition reactor for the production of glucosamine in this embodiment includes a mounting table 2, a kettle body 4, a limiting table 11, a load-bearing plate 9, a connecting pipe 5, a threaded sleeve 17, and three propeller blades 19. The kettle body 4 is made of glass-lined steel, lined with multiple layers of ceramics. The inner pot size is 400фmm, and the outer pot size is 600фmm. The upper side of the mounting table 2 is rotatably connected to the kettle body 4. One side of the mounting table 2 is fixedly connected to the limiting table 11. The upper side of the limiting table 11 is fixedly connected to the load-bearing plate 9. The lower side of the end of the load-bearing plate 9 located at the center of the kettle body 4 is fixedly communicated with the connecting pipe 5. The lower end of the connecting pipe 5 is rotatably communicated with the threaded sleeve 17. The outer side of the threaded sleeve 17 is fixedly connected to the three propeller blades 19. The stirring speed of the propeller blades 19 is 60 - 80n / min. The three propeller blades 19 are arranged in a circular array and are used for stirring the glucosamine decomposition solution in the reactor. A cone groove limiting mechanism for installing the kettle body 4 is provided on the mounting table 2. A limiting driving mechanism for rotating the propeller blades 19 forward and backward is provided on the limiting table 11. A gear driving mechanism for rotating the kettle body 4 is provided on the lower side of the mounting table 2. Two paired upper covers 6 are rotatably connected to the upper side of the kettle body 4, and the adjustable pressure range is less than 0.8Mpa.
[0023] Please refer to Figure 2 As shown, the cone groove limiting mechanism includes three legs 1 and a cone limiting groove 18. The upper ends of the three legs 1 are fixedly connected to the mounting table 2 at the same time. The cone limiting groove 18 is opened on the upper side of the mounting table 2. The lower side of the kettle body 4 is a funnel-shaped bottom of the kettle. The inner side of the cone limiting groove 18 is arranged in cooperation with the funnel-shaped bottom of the kettle body 4, so that the kettle body 4 runs more smoothly above through the cone limiting groove 18.
[0024] Please refer to Figure 1 As shown, the limiting driving mechanism includes a closed-loop curve groove 3, a clamping groove 12, and a clamping plate 8. The closed-loop curve groove 3, as Figure 1 shown, is a closed sine curve. The closed-loop curve groove 3 is opened on the outer surface of the cylindrical body of the kettle body 4. The clamping groove 12 is opened through the limiting table 11. The inner side of the clamping groove 12 is slidably connected to the clamping plate 8. A threaded column mechanism for making the propeller blade 19 meshing and rotating is provided on the clamping plate 8.
[0025] Please refer to Figure 3 and Figure 4 As shown, the threaded column mechanism includes a pointer 10 and a threaded column 7. One end of the pointer 10 abuts against the inner side of the closed-loop curve groove 3. A component for reducing friction is designed at one end of the pointer 10. The other end of the pointer 10 is fixedly connected to one side of the clamping plate 8. The upper end of the clamping plate 8 is fixedly connected to the threaded column 7. The threaded column 7 meshes with the threaded sleeve 17.
[0026] Please refer to Figure 2As shown in the figure, the gear drive mechanism includes a second gear ring 16 and an electromagnetic valve 15. A straight pipe is fixedly connected to the lower side of the funnel-shaped bottom of the kettle body 4. The straight pipe passes through the mounting table 2, and the lower end of the straight pipe is fixedly connected to the electromagnetic valve 15. The outer side of the straight pipe is fixedly connected to the second gear ring 16. A motor drive mechanism for rotating the kettle body 4 is provided on one side of the second gear ring 16.
[0027] Please refer to Figure 2 As shown in the figure, the motor drive mechanism includes a servo motor 14 and a first gear 13. The voltage of the servo motor 14 is 220V. A bracket is fixedly connected to the lower side of the servo motor 14, and the bracket is fixedly connected to the lower side of the mounting table 2. The output end of the servo motor 14 is fixedly connected to the first gear 13, and the first gear 13 meshes with the second gear ring 16.
[0028] The implementation principle of a decomposition reactor for glucosamine production in the embodiment of this application is as follows: After the staff adds materials such as chitin, engineering bacteria, and base materials into the kettle body 1, the upper cover 6 is closed, and the servo motor 14 is started. Then the first gear 13 pushes the second gear ring 16 to rotate, driving the kettle body 4 to rotate. At this time, the position of the closed-loop curve groove 3 relative to the limit table 11 pushes the pointer 10 to reciprocate up and down along the direction of the card slot 12. The pointer 10 drives the clamping plate 8 to move inside the card slot 12, indirectly driving the threaded column 7 to perform up and down stamping movements. Since the threaded column 7 meshes with the threaded sleeve 17, the forward and reverse rotations of the threaded sleeve 17 and the propeller blade 19 are realized.
[0029] The above implementation manners are only the preferred implementation manners of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by those skilled in the art based on the present invention belong to the protection scope required by the present invention.
Claims
1. A decomposition reactor for producing glucosamine, comprising an installation table (2), a kettle body (4), a limiting table (11), a load-bearing plate (9), a connecting pipe (5), a threaded sleeve (17) and a plurality of propeller blades (19), characterized in that, The upper side of the mounting table (2) is rotatably connected to the kettle body (4). One side of the mounting table (2) is fixedly connected to the limiting table (11). The upper side of the limiting table (11) is fixedly connected to the load-bearing plate (9). The lower side of the end of the load-bearing plate (9) located at the center of the kettle body (4) is fixedly communicated with the connecting pipe (5). The lower end of the connecting pipe (5) is rotatably communicated with the threaded sleeve (17). The outer side of the threaded sleeve (17) is fixedly connected with a plurality of propeller blades (19). The plurality of propeller blades (19) are distributed in a circumferential array. The propeller blades (19) are used for stirring the glucosamine decomposition solution in the reaction kettle. A conical groove limiting mechanism for installing the kettle body (4) is arranged on the mounting table (2). A limiting driving mechanism for rotating the propeller blades (19) forward and backward is arranged on the limiting table (11). A gear driving mechanism for rotating the kettle body (4) is arranged on the lower side of the mounting table (2). Two paired upper covers (6) are rotatably connected to the upper side of the kettle body (4).
2. The decomposition reactor for producing glucosamine according to claim 1, wherein, The conical groove limiting mechanism includes a plurality of legs (1) and a conical limiting groove (18). The upper ends of the plurality of legs (1) are fixedly connected to the mounting table (2) at the same time. The conical limiting groove (18) is opened on the upper side of the mounting table (2). The lower side of the kettle body (4) is a funnel-shaped kettle bottom. The inner side of the conical limiting groove (18) is arranged in cooperation with the funnel-shaped kettle bottom of the kettle body (4).
3. A decomposition reactor for the production of glucosamine according to claim 1, characterized in that, The limiting driving mechanism includes a closed-loop curve groove (3), a clamping groove (12) and a clamping plate (8). The closed-loop curve groove (3) is opened on the outer surface of the cylindrical body of the kettle body (4). The clamping groove (12) is penetrated and opened on the limiting table (11). The inner side of the clamping groove (12) is slidably connected with the clamping plate (8). A threaded column mechanism for meshing and rotating the propeller blades (19) is arranged on the clamping plate (8).
4. The decomposition reactor for producing glucosamine according to claim 3, characterized in that, The threaded column mechanism includes a pointer (10) and a threaded column (7). One end of the pointer (10) abuts against the inner side of the closed-loop curve groove (3). The other end of the pointer (10) is fixedly connected to one side of the clamping plate (8). The upper end of the clamping plate (8) is fixedly connected to the threaded column (7). The threaded column (7) meshes with the threaded sleeve (17).
5. The decomposition reactor for producing glucosamine according to claim 2, wherein The gear driving mechanism includes a second gear ring (16) and an electromagnetic valve (15). The lower side of the funnel-shaped kettle bottom of the kettle body (4) is fixedly communicated with a straight pipe. The straight pipe passes through the mounting table (2). The lower end of the straight pipe is fixedly communicated with the electromagnetic valve (15). The outer side of the straight pipe is fixedly connected with the second gear ring (16). A motor driving mechanism for rotating the kettle body (4) is arranged on one side of the second gear ring (16).
6. The decomposition reactor for producing glucosamine according to claim 5, wherein, The motor driving mechanism includes a servo motor (14) and a first gear (13). The lower side of the servo motor (14) is fixedly connected with a bracket. The bracket is fixedly connected to the lower side of the mounting table (2). The output end of the servo motor (14) is fixedly connected to the first gear (13). The first gear (13) meshes with the second gear ring (16).