Rare gas purification and separation device
By introducing brushes and vibrating motors into the rare gas purification and separation device, and using a hopper to facilitate dust discharge, the problem of dust blocking the screen is solved, and the gas purification efficiency and cleaning convenience are improved.
Patent Information
- Application Number
- CN202422358074.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-09-26
AI Technical Summary
During the long-term use of the existing rare gas purification and separation device, dust in the air can easily block the screen plate in the front filter box, affecting the air circulation, causing the gas to enter the main tower to reduce the compression and purification efficiency, and cleaning the screen plate is time-consuming and labor-intensive.
A rare gas purification and separation device is designed, including main tower, filter box, screen plate, brush, vibration motor and hopper. The dust on the surface of the screen plate is cleaned by brushes, and the vibration motor is used to improve the dust cleaning efficiency. At the same time, the hopper is set up to facilitate the discharge of dust, simplifying the cleaning process.
It effectively improves the cleaning efficiency of dust from the surface of the screen plate, simplifies the cleaning process, improves the compression and purification efficiency of gas entering the main tower, and reduces maintenance difficulty and time cost.
Smart Images

Figure CN223082474U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of gas purification and separation, and particularly relates to a rare gas purification and separation device. Background Technique
[0002] In recent years, with the development of high-tech industries such as electronics and materials, the market demand for special gases in air separation plants has been increasing year by year. The special gases in air separation plants currently referred to in the market are high-purity oxygen, nitrogen, and rare gases (argon, neon, helium, krypton, xenon). These gases are mainly obtained by by-products of air separation through cryogenic separation. More than 80% of the global market is occupied by industrial gas giants such as Air Liquide and Linde. The production process of rare gases in China has only made breakthroughs in recent years.
[0003] The existing rare gas purification and separation device needs to first filter and purify the air through a pre-filter box and then pressurize the gas to cool and liquefy it into the main tower. The liquefied air is heated by a heating device installed inside the main tower, so that rare gases with different boiling points boil and evaporate at different temperatures, thereby realizing the separation and purification of rare gases.
[0004] During the long-term use of the existing rare gas purification and separation device, dust in the air may block the sieve plates in the pre-filter box, thereby affecting air circulation. Cleaning the sieve plates is time-consuming and laborious, thus affecting the efficiency of gas entering the main tower for compression and purification. Content of the Utility Model
[0005] The utility model provides a rare gas purification and separation device, aiming to solve the problem that during the long-term use of the existing rare gas purification and separation device, dust in the air may block the sieve plates in the pre-filter box, thereby affecting air circulation, and cleaning the sieve plates is time-consuming and laborious, thus affecting the efficiency of gas entering the main tower for compression and purification.
[0006] The utility model is realized as follows: A rare gas purification and separation device includes a main tower and a filter box. An air inlet pipe is inserted into the side wall of the main tower, and a flange ball valve is installed at the end of the air inlet pipe. A compression air pump is fixedly installed on the side wall of the filter box close to the flange ball valve. The compression air pump is connected to the filter box and the flange ball valve in sequence through pipelines. An air inlet grille is fixedly installed on the side wall of the filter box away from the compression air pump. Two sieve plates are clamped on the inner side wall of the main tower. A top plate is fixedly installed at the top of the filter box, and a cylinder is fixedly installed at the top of the top plate. The output end of the cylinder penetrates through the top plate and is fixedly provided with a support plate. Brushes are embedded on the side walls of the support plate close to the two sieve plates. Card slots three are opened at both ends of the support plate, and two vibration motors are symmetrically and fixedly installed at the inner bottoms of the card slots three.
[0007] Preferably, an inner shell is fixedly provided inside the main tower, a coil is wound around the outer surface of the inner shell, and the air inlet pipe passes through the main tower and is connected with the inside of the inner shell, thereby improving the uniformity of heating.
[0008] Preferably, an exhaust pipe is inserted into the top of the main tower, and the bottom end of the exhaust pipe passes through the main tower and the inner tank. A temperature sensor is fixed to the inner top of the inner tank, and a solenoid valve is installed at the other end of the flange ball valve, thereby improving the convenience of rare gas discharge.
[0009] Preferably, a filter element is clamped inside the filter box close to the compressed air pump, and the filter element is made of activated carbon filter cotton, which improves the quality of air filtration.
[0010] Preferably, two card slots 1 are symmetrically provided on the inner side wall of the filter box for the screen plate to be clamped, and the outer dimensions of the screen plate are matched with the inner dimensions of the card slots 1 in sequence, thereby improving the convenience of installing and positioning the screen plate.
[0011] Preferably, a bottom plate is inserted into the bottom end of the filter box near the screen plate, and a second card slot is opened on the side wall of the filter box near the bottom of the first card slot. The second card slot penetrates the side wall of the filter box for the bottom plate to be clamped, and the internal dimensions of the bottom plate are matched with the external dimensions of the second card slot, thereby improving the convenience of installing the bottom plate.
[0012] Preferably, a hopper is fixedly provided at the bottom end of the filter box, and the hopper is funnel-shaped and connected to the interior of the filter box, thereby improving the convenience of discharging dust particles.
[0013] Compared with the prior art, the embodiments of the present application have the following beneficial effects:
[0014] Firstly, by providing a top plate, a cylinder, a support plate, a brush, a slot three and a vibration motor, when the surface of the screen plate absorbs a lot of dust, the operator can start the cylinder to move vertically, thereby driving the two brushes to clean the dust attached to the surface of the screen plate. Starting the vibration motor again can drive the brush and the screen plate to produce high-frequency vibration, thereby improving the efficiency of cleaning the dust from the surface of the screen plate; secondly, by providing a bottom plate, a hopper and a slot two, the external dimensions of the bottom plate are matched with the internal dimensions of the slot two, thereby improving the stability of the bottom plate installation, and pulling out the bottom plate can connect the hopper and the main tower, thereby improving the convenience of discharging the swept dust. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a front view three-dimensional structural schematic diagram of the utility model.
[0016] Figure 2 It is a schematic diagram of the cross-sectional plane installation structure of the filter box of the present utility model.
[0017] Figure 3 It is a schematic diagram of the cross-sectional three-dimensional structure of the filter box of the present utility model.
[0018] Figure 4 This is the front view installation structure schematic diagram of the support plate of the present utility model.
[0019] Figure 5 This is the front view sectional structure schematic diagram of the main tower of the present utility model.
[0020] The reference numerals are: 1, main tower; 2, filter box; 3, top plate; 4, air cylinder; 5, compressed air pump; 6, intake pipe; 7, flange ball valve; 8, exhaust pipe; 9, intake grille; 10, sieve plate; 11, support plate; 12, brush; 13, filter element; 14, bottom plate; 15, hopper; 16, first card slot; 17, second card slot; 18, third card slot; 19, vibration motor; 20, inner container; 21, coil; 22, temperature sensor. Specific embodiments
[0021] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which this application belongs; the terms used in the specification of this application are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above drawings are intended to cover non-exclusive inclusion. The terms "first", "second", etc. in the specification and claims of this application or the above drawings are used to distinguish different objects and not to describe a specific order.
[0022] Reference herein to "embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of this application. The phrase appears in various places in the specification and does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment mutually exclusive with other embodiments. Those skilled in the art will explicitly and implicitly understand that the embodiments described herein can be combined with other embodiments.
[0023] Please refer to Figures 1-5The utility model provides an embodiment: a rare gas purification and separation device, including a main tower 1 and a filter box 2, an air intake pipe 6 is plugged into the side wall of the main tower 1, and a flange ball valve 7 is installed at the end of the air intake pipe 6 through a flange connection. An inner liner 20 is fixed inside the main tower 1, and a coil 21 is wound around the outer surface of the inner liner 20. The air intake pipe 6 runs through the main tower 1 and is connected to the inside of the inner liner 20. The coil 21 is connected to a power supply so that the inner liner 20 can be evenly heated, so that the temperature inside the inner liner 20 is increased to reach different temperatures to facilitate the rare gases with different boiling points. The main tower 1 is sleeved on the outer surface of the inner tank 20 to insulate and protect the inner tank 20. The top of the main tower 1 is plugged with an exhaust pipe 8. The bottom end of the exhaust pipe 8 runs through the main tower 1 and the inner tank 20. The inner top of the inner tank 20 is fixed with a temperature sensor 22 to improve the accuracy of temperature control. The other end of the flange ball valve 7 is installed with a solenoid valve to improve the convenience of rare gas discharge. The side wall of the filter box 2 near the flange ball valve 7 is fixed with a compressed air pump 5 by bolts. The compressed air pump 5 is connected to the filter box 2 and the flange ball valve 7 through pipelines in turn. Open the flange ball valve. The valve 7 can connect the inner tank 20 and the filter box 2. Starting the compressed air pump 5 can compress and liquefy the air filtered by the filter box 2 and discharge it into the inner tank 20. An air intake grille 9 is fixedly provided on the side wall of the filter box 2 away from the compressed air pump 5. The air intake grille 9 is used to block large particles of impurities in the air. Two sieve plates 10 are clamped on the inner side wall of the main tower 1. The sieve plates 10 are all made of metal and are in a grid shape to filter dust in the air. A top plate 3 is fixedly provided on the top of the filter box 2. A cylinder 4 is fixedly provided on the top of the top plate 3. The output end of the cylinder 4 passes through the top plate 3 and is fixedly provided with a support plate 1 1. Brushes 12 are embedded on the side walls of the support plate 11 close to the two sieve plates 10. A card slot 3 18 is opened at both ends of the support plate 11. Two vibration motors 19 are symmetrically fixed on the inner bottom of the card slot 3 18. When the surface of the sieve plate 10 absorbs more dust and impurities, the operator can start the cylinder 4 to move vertically, thereby driving the two brushes 12 to clean the dust attached to the surface of the sieve plate 10. Starting the vibration motor 19 again can drive the brush 12 and the sieve plate 10 to generate high-frequency vibration, thereby improving the efficiency of cleaning the dust from the surface of the sieve plate 10.
[0024] A filter element 13 is clamped inside the filter box 2 near the compressed air pump 5. The filter element 13 is made of activated carbon filter cotton. The mesh of the filter element 13 is honeycomb-shaped to further filter impurities in the air, thereby improving the quality of air filtration.
[0025] Two clamping grooves 16 are symmetrically provided on the inner side wall of the filter box 2 for clamping the sieve plate 10 . The outer dimensions of the sieve plate 10 are matched with the inner dimensions of the clamping grooves 16 in turn, which improves the convenience of installing and positioning the sieve plate 10 .
[0026] A bottom plate 14 is inserted near the bottom end of the filter box 2 close to the sieve plate 10. A second clamping groove 17 is formed in the side wall of the filter box 2 below the first clamping groove 16. The second clamping groove 17 penetrates through the side wall of the filter box 2 for the bottom plate 14 to be clamped. The internal dimension of the bottom plate 14 is adapted to the external dimension of the second clamping groove 17, which improves the convenience of installing the bottom plate 14. A hopper 15 is fixedly provided at the bottom end of the filter box 2. The hopper 15 is funnel-shaped and communicates with the inside of the filter box 2. The operator can draw out the bottom plate 14 to connect the hopper 15 and the main tower 1, so as to facilitate the discharge of the swept dust through the hopper 15, and improve the convenience of discharging dust particles.
[0027] Working principle: When this rare gas purification and separation device is in use, the operator first externally connects the power supply and opens the flange ball valve 7 to connect the inner tank 20 and the compression air pump 5. Starting the compression air pump 5 can pump air from the air inlet grille 9 into the inside of the filter box 2. After the air is filtered by the two sieve plates 10 and the filter element 13, it is compressed and liquefied and then enters the inside of the inner tank 20. By connecting the power supply of the coil 21, the inner tank 20 can be heated. According to the different boiling points of the liquefied gas, it is heated to different temperatures, so that different rare gases boil and evaporate at different temperatures. Opening the exhaust pipe 8 can discharge the rare gas at the corresponding boiling point, so as to realize the purification of rare gases. When more dust impurities are adsorbed on the surface of the sieve plate 10, the operator can start the cylinder 4 to move vertically, so as to drive the two brushes 12 to clean the dust attached to the surface of the sieve plate 10. Starting the vibration motor 19 again can drive the brushes 12 and the sieve plate 10 to generate high-frequency vibration, thus improving the efficiency of cleaning dust from the surface of the sieve plate 10.
[0028] Secondly, the external dimension of the bottom plate 14 is adapted to the internal dimension of the second clamping groove 17, which improves the installation stability of the bottom plate 14. The operator can draw out the bottom plate 14 to connect the hopper 15 and the main tower 1, so as to facilitate the discharge of the swept dust through the hopper 15.
[0029] It should be noted that for the foregoing embodiments, for the sake of simple description, they are all expressed as a series of action combinations. However, those skilled in the art should know that the present invention is not limited by the described action sequence, because according to the present invention, certain steps may be performed in other sequences or simultaneously. Secondly, those skilled in the art should also know that the embodiments described in the specification are all preferred embodiments, and the actions and modules involved are not necessarily essential to the present invention.
[0030] In several embodiments provided by the present application, it should be understood that the disclosed device can be implemented in other ways. For example, the device embodiments described above are merely illustrative. For example, the division of the above-mentioned units may have other division methods in actual implementation. For example, multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the displayed or discussed coupling or communication connection between each other can be through some interfaces. The indirect coupling or communication connection between devices or units can be in the form of telecommunications or other forms.
[0031] The units described above as separate components may or may not be physically separated. The components displayed as units may or may not be physical units, that is, they can be located in one place or distributed to multiple network units. Some or all of the units can be selected according to actual needs to achieve the purpose of the solution of this embodiment.
[0032] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the protection scope of the invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on these embodiments, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention. Although the present invention has been described in detail with reference to the above embodiments, those of ordinary skill in the art can still, without conflict and without creative efforts, combine, add, delete or make other adjustments to the features in the embodiments of the present invention according to the situation, so as to obtain different technical solutions that essentially do not deviate from the concept of the present invention. These technical solutions also fall within the scope of protection of the present invention.
Claims
1. A rare gas purification and separation device, characterized in that, It includes a main tower (1) and a filter box (2): An air inlet pipe (6) is inserted into the side wall of the main tower (1), a flange ball valve (7) is installed at the end of the air inlet pipe (6), a compressed air pump (5) is fixedly arranged on the side wall of the filter box (2) close to the flange ball valve (7), the compressed air pump (5) is successively connected to the filter box (2) and the flange ball valve (7) through pipelines, an air inlet grille (9) is fixedly arranged on the side wall of the filter box (2) away from the compressed air pump (5), two sieve plates (10) are clamped on the inner side wall of the main tower (1), a top plate (3) is fixedly arranged at the top end of the filter box (2), a cylinder (4) is fixedly arranged at the top end of the top plate (3), the output end of the cylinder (4) penetrates through the top plate (3) and is fixedly provided with a support plate (11), brushes (12) are embedded on the side walls of the support plate (11) close to the two sieve plates (10), chucks three (18) are opened at both ends of the support plate (11), and two vibration motors (19) are symmetrically fixedly arranged at the inner bottoms of the chucks three (18).
2. The rare gas purification and separation device according to claim 1, characterized in that: An inner tank (20) is fixedly arranged inside the main tower (1), a coil (21) is wound around the outer surface of the inner tank (20), and the air inlet pipe (6) penetrates through the main tower (1) and is connected to the inside of the inner tank (20).
3. A rare gas purification and separation device according to claim 2, characterized in that: An exhaust pipe (8) is inserted into the top end of the main tower (1), the bottom end of the exhaust pipe (8) penetrates through the main tower (1) and the inner tank (20), a temperature sensor (22) is fixedly arranged at the inner top end of the inner tank (20), and a solenoid valve is installed at the other end of the flange ball valve (7).
4. A rare gas purification and separation device according to claim 1, characterized in that: A filter element (13) is clamped inside the filter box (2) close to the compressed air pump (5), and the filter element (13) is made of activated carbon filter cotton material.
5. A rare gas purification and separation device according to claim 4, characterized in that: Two chucks one (16) for clamping the sieve plates (10) are symmetrically opened on the inner side wall of the filter box (2), and the outer dimensions of the sieve plates (10) are successively adapted to the inner dimensions of the chucks one (16).
6. The rare gas purification and separation device according to claim 5, characterized in that: A bottom plate (14) is inserted into the bottom end of the filter box (2) close to the sieve plate (10), a chuck two (17) is opened on the side wall of the filter box (2) below the chuck one (16), the chuck two (17) penetrates through the side wall of the filter box (2) for clamping the bottom plate (14), and the inner dimensions of the bottom plate (14) are adapted to the outer dimensions of the chuck two (17).
7. A rare gas purification and separation device according to claim 6, characterized in that: A hopper (15) is fixedly arranged at the bottom end of the filter box (2), and the hopper (15) is in a funnel shape and is connected to the inside of the filter box (2).