Device for pulping vinasse filter cake

Abstract

The utility model relates to a device for slurrying a vinasse filter cake. The device comprises a slurrying tank, a stirring mechanism and a heat preservation assembly, the stirring mechanism is arranged in the slurrying tank and is used for stirring the materials in the slurrying tank and scraping the materials adhered to the wall back into the slurrying tank; the heat preservation assembly is arranged outside the slurrying tank so that the slurrying tank can be wrapped in the heat preservation assembly and a heat source can be provided for the slurrying tank. The device has the beneficial effects that the design structure is simple, the assembly and the operation are convenient, and the problems of non-uniformity and wall sticking during pulping of the vinasse filter cake can be simultaneously solved.

Description

Technical Field

[0001] The utility model relates to the technical field of wine lees preparation equipment, in particular to a device for pulping wine lees filter cakes. Background Art

[0002] During the production process of converting distiller's grains into bio-feed, semi-dry grains of different shapes and types are produced after mechanical extrusion and dehydration. For example, after dehydration by a plate and frame filter press, the solid distiller's grains will become filter cakes, but their moisture content usually does not directly meet the requirements and still needs further treatment. The filter cake form is difficult to directly process and treat, and its form needs to be changed, such as crushing, adding distiller's grains leachate, liquid nutrients, and stirring to make pulp.

[0003] After the lees filter cake is compacted, it is difficult to completely decompose it by stirring. In addition, the overall viscosity of the lees is high and it is easy to stick together. Therefore, a simple stirring tank cannot make it evenly slurried, and the material is prone to sticking to the wall and agglomerating into clumps. When the ambient temperature drops, the material will freeze and become difficult to stir. Utility Model Content

[0004] The utility model aims at the technical problems existing in the prior art and provides a device for pulping wine lees filter cake, which solves the technical problem that the utilization efficiency is seriously reduced due to freezing of materials under low temperature, especially low temperature in winter.

[0005] The utility model solves the above technical problems with the following technical solutions: a device for pulping lees filter cake, comprising a pulping tank, a stirring mechanism, and a heat preservation component;

[0006] The stirring mechanism is arranged in the pulping tank, stirring the material in the pulping tank and scraping the material adhering to the wall back into the pulping tank;

[0007] The heat preservation component is arranged outside the pulping tank to wrap the pulping tank and provide a heat source thereto.

[0008] As a further technical solution, a solid material inlet and a liquid material inlet are provided on the upper portion of the pulping tank.

[0009] As a further technical solution, the stirring mechanism includes a stirring motor, a stirring spindle, a stirring paddle, and a cutting blade;

[0010] The stirring motor is located at the upper part of the pulping tank, and its output shaft is connected to the stirring main shaft located in the pulping tank to drive the stirring main shaft to rotate;

[0011] The stirring paddle and the cutting blade are arranged at intervals from top to bottom along the height direction of the stirring main shaft;

[0012] Among them, the length of the stirring paddle is less than the length of the cutting blade.

[0013] As a further technical solution, the stirring mechanism further includes at least two support rods and two wall-attached scrapers;

[0014] Each of the support rods is correspondingly connected to one of the wall-attached scrapers, and the two support rods are symmetrically arranged at the top of the stirring main shaft and form an acute inner angle with the stirring main shaft. The support rods and the wall-attached scrapers are driven to rotate in sequence by the rotation of the stirring main shaft;

[0015] One end of the support rod away from the stirring main shaft is vertically arranged with respect to the wall-attached scraper, and the inner angle formed by the end of the wall-attached scraper away from the support rod and the bottom of the pulping tank is an acute angle, and the vertex of this inner angle is located at the bottom of the pulping tank.

[0016] As a further technical solution, a cross bar is also provided on the stirring mechanism, and the cross bar is vertically arranged with respect to the stirring main shaft;

[0017] Among them, both ends of the cross bar are vertically connected to one of the wall-attached scrapers.

[0018] As a further technical solution, the heat preservation component includes a heat preservation outer shell, a heat preservation pipe, a hot water inlet pipe, and a hot water outlet pipe;

[0019] The heat preservation outer shell is sleeved outside the pulping tank, and the heat preservation pipe is located between the heat preservation outer shell and the pulping tank and is arranged in a circumferential manner along the pulping tank from bottom to top;

[0020] The hot water inlet pipe and the hot water outlet pipe are respectively located on the opposite sides of the lower part and the upper part of the pulping tank.

[0021] As a further technical solution, thermometers and pressure gauges are provided on both the hot water inlet pipe and the hot water outlet pipe.

[0022] As a further technical solution, a pressure pump and an inlet pipe valve are provided on the hot water inlet pipe.

[0023] The beneficial effects of the present utility model are as follows: The design structure of this solution is simple, facilitating assembly and operation, and can simultaneously solve the problems of unevenness and wall adhesion during the pulping of distiller's grains filter cake; in addition, the heat source for heat preservation is the condensed hot water recycled from the biological feed factory area, without the need to use an additional heating device, reducing energy consumption, saving costs, with strong practicability and being suitable for popularization. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic internal structure diagram of the present utility model;

[0025] Figure 2This is a schematic diagram of the external structure of the present utility model, and the arrow in the figure indicates the water flow direction.

[0026] In the accompanying drawings, the components represented by the respective reference numerals are listed as follows:

[0027] Pulping tank 1, solid material inlet 11, liquid material inlet 12;

[0028] Stirring mechanism 2, stirring motor 21, stirring main shaft 22, stirring blades 23, cutting blades 24, support rods 25, wall scraping blades 26, cross bars 27;

[0029] Heat preservation assembly 3, heat preservation housing 31, heat preservation pipe 32, hot water inlet pipe 33, hot water outlet pipe 34, pressure pump 35, inlet pipe valve 36. Specific embodiments

[0030] Next, the technical solutions in the embodiments of the present application will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without making creative efforts belong to the scope of protection of the present application.

[0031] In the description of the present application, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of the described features. In the description of the present application, "a plurality" means two or more, unless otherwise specifically defined.

[0032] In the description of the present application, the term "for example" is used to mean "serving as an example, illustration, or explanation". Any embodiment described as "for example" in the present application is not necessarily construed as being more preferred or having more advantages than other embodiments. In order for any person skilled in the art to implement and use the present utility model, the following description is given. In the following description, details are set forth for purposes of explanation. It should be understood that those of ordinary skill in the art can recognize that the present utility model can be implemented without using these specific details. In other instances, well-known structures and processes are not elaborated in detail to avoid unnecessary details from obscuring the description of the present utility model. Therefore, the present utility model is not intended to be limited to the embodiments shown, but is consistent with the broadest scope that conforms to the principles and features disclosed in the present application.

[0033] To solve the problem of wall sticking during the pulping process of distillers' grains filter cakes, refer to Figure 1 、 Figure 2, this embodiment provides a device for pulping distiller's grains filter cake, including a pulping tank 1, a stirring mechanism 2, and a heat preservation component 3; the stirring mechanism 2 is arranged inside the pulping tank 1, which can scrape the materials sticking to the wall back into the pulping tank 1 while stirring the materials in the pulping tank 1. Here, the materials can be the filter cake during the distiller's grains pressure filtration process. To reduce the heat energy loss during the heat tracing process in the pulping tank 1 and complete the heat exchange with the pulping tank 1 during the process of hot water gradually rising along the pipeline to achieve the effects of heat preservation and heat tracing, the heat preservation component 3 can be arranged outside the pulping tank 1 to wrap the pulping tank 1 and provide a heat source for it.

[0034] In the specific implementation process, a solid material inlet 11 is provided at the upper part of the pulping tank 1 for feeding the distiller's grains filter cake, and a liquid material inlet 12 is provided for feeding liquid to mix and stir evenly with the distiller's grains filter cake.

[0035] In the specific implementation process, the stirring mechanism 2 includes a stirring motor 21, a stirring main shaft 22, stirring paddles 23, and cutting blades 24; the stirring motor 21 is located at the upper part of the pulping tank 1, and its output shaft is connected to the stirring main shaft 22 located inside the pulping tank 1 to drive the stirring main shaft 22 to rotate; the stirring paddles 23 and the cutting blades 24 are arranged at intervals from top to bottom along the height direction of the stirring main shaft 22, so that during the rotation of the stirring main shaft 22, the stirring paddles 23 are driven to stir the solid materials and liquid materials in the pulping tank 1, and at the same time, the solid materials (i.e., distiller's grains filter cake) are cut by the cutting blades 24 to improve the mixing efficiency with the liquid materials. To improve the working efficiency, the length of the stirring paddles 23 is less than the length of the cutting blades 24.

[0036] Furthermore, the stirring mechanism 2 further includes at least two support rods 25 and two wall - adhering scrapers 26; each support rod 25 is correspondingly connected to a wall - adhering scraper 26, and the two support rods 25 are symmetrically arranged at the top of the stirring main shaft 22 and form an acute inner angle with the stirring main shaft 22. Through the rotation of the stirring main shaft 22, the support rods 25 and the wall - adhering scrapers 26 are driven to rotate in sequence. The materials sticking to the inner wall of the pulping tank 1 are scraped off by the wall - adhering scrapers 26 and then participate in the stirring; more specifically, the end of the support rod 25 far from the stirring main shaft 22 is perpendicular to the wall - adhering scraper 26, and the inner angle formed by the end of the wall - adhering scraper 26 far from the support rod 25 and the bottom of the pulping tank 1 is an acute angle, and the vertex of this inner angle is located at the bottom of the pulping tank 1, so that the materials sticking to the side wall of the pulping tank 1 will not accumulate at the bottom of the pulping tank 1 after being scraped off, but can be mixed evenly with the mixed materials in the pulping tank 1.

[0037] To enhance the stirring intensity and extend the service life of the device, a cross bar 27 is further provided on the stirring mechanism 2, and the cross bar 27 is perpendicularly arranged to the stirring main shaft 22. Wherein, both ends of the cross bar 27 are perpendicularly connected with a wall-attached scraper 26, so that the cross bar 27 drives the wall-attached scraper 26 connected thereto to rotate along the inner wall of the pulping tank 1 under the drive of the stirring main shaft 22, so as to scrape off the materials adhered to the inner wall of the pulping tank 1 and participate in the stirring.

[0038] In the specific implementation process, the heat preservation component 3 includes a heat preservation outer shell 31, a heat preservation pipe 32, a hot water inlet pipe 33, and a hot water outlet pipe 34. The heat preservation outer shell 31 is sleeved outside the pulping tank 1, and the heat preservation pipe 32 is located between the heat preservation outer shell 31 and the pulping tank 1 and is arranged in a circumferential manner along the pulping tank 1 from bottom to top, so that the recycled water in the factory area enters the heat preservation pipe 32 and flows from bottom to top to provide heat source for the pulping tank 1, and the heat loss speed of the heat source in the heat preservation pipe 32 is reduced through the action of the heat preservation outer shell 31. And for water inlet and outlet, the hot water inlet pipe 33 and the hot water outlet pipe 34 are respectively located on the opposite sides of the lower part and the upper part of the pulping tank 1, that is, the hot water inlet pipe 33 and the hot water outlet pipe 34 respectively extend out of the heat preservation outer shell 31 from both sides of the pulping tank 1;

[0039] More specifically, thermometers and pressure gauges are provided on both the hot water inlet pipe 33 and the hot water outlet pipe 34 to control the temperature and flow rate of the hot water entering and leaving. And a pressure pump 35 and an inlet pipe valve 36 are provided on the hot water inlet pipe 33. By opening the pressure pump 35 and the inlet pipe valve 36, the condensed hot water from the factory area recycling is transported into the hot water inlet pipe 33. The provision of this heat source does not require an additional heating device to be installed on the pulping tank 1, reducing energy consumption and saving costs at the same time.

[0040] It should be noted that in the above embodiments, the descriptions of each embodiment have their own emphases. For parts not described in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.

[0041] Although the preferred embodiments of the present invention have been described, those skilled in the art can make additional changes and modifications to these embodiments once they know the basic creative concept. Therefore, the appended claims are intended to be construed to include the preferred embodiments and all changes and modifications falling within the scope of the present invention.

[0042] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalent technologies, the present invention is also intended to include these modifications and variations.

Claims

1. An apparatus for pulping distiller's grains filter cake, characterized in that, It includes a pulping tank (1), a stirring mechanism (2), and a heat preservation component (3); The stirring mechanism (2) is arranged inside the pulping tank (1) to scrape the material sticking to the wall back into the pulping tank (1) while stirring the material inside the pulping tank (1); The heat preservation component (3) is arranged outside the pulping tank (1) to wrap the pulping tank (1) therein and provide a heat source to it; The stirring mechanism (2) includes a stirring motor (21), a stirring main shaft (22), stirring paddles (23), and cutting blades (24); The stirring motor (21) is located at the upper part of the pulping tank (1), and its output shaft is connected to the stirring main shaft (22) located inside the pulping tank (1) to drive the stirring main shaft (22) to rotate; The stirring paddles (23) and the cutting blades (24) are arranged at intervals from top to bottom along the height direction of the stirring main shaft (22); Among them, the length of the stirring paddle (23) is less than the length of the cutting blade (24).

2. The device for pulping distiller's grains filter cake according to claim 1, wherein, The upper part of the pulping tank (1) is provided with a solid material inlet (11) and a liquid material inlet (12).

3. The device for slurry-making of distillers' grains filter cake according to claim 1, characterized in that, The stirring mechanism (2) further includes at least two support rods (25) and two wall - adhering scrapers (26); Each support rod (25) is correspondingly connected to a wall - adhering scraper (26), and the two support rods (25) are symmetrically arranged at the top of the stirring main shaft (22) and form an acute inner angle with the stirring main shaft (22). The rotation of the stirring main shaft (22) drives the support rods (25) and the wall - adhering scrapers (26) to rotate in sequence; One end of the support rod (25) far from the stirring main shaft (22) is perpendicularly arranged with the wall - adhering scraper (26), and the inner angle formed by the end of the wall - adhering scraper (26) far from the support rod (25) and the bottom of the pulping tank (1) is an acute angle, and the vertex of this inner angle is located at the bottom of the pulping tank (1).

4. The device for making distiller's grains filter cake into pulp according to claim 3, characterized in that, A cross bar (27) is also arranged on the stirring mechanism (2), and the cross bar (27) is perpendicularly arranged with the stirring main shaft (22); Among them, both ends of the cross bar (27) are perpendicularly connected to a wall - adhering scraper (26).

5. The device for slurry-making of distiller's grains filter cake according to claim 1, characterized in that, The heat preservation component (3) includes a heat preservation outer shell (31), a heat preservation pipe (32), a hot water inlet pipe (33), and a hot water outlet pipe (34); The heat preservation outer shell (31) is sleeved outside the pulping tank (1), and the heat preservation pipe (32) is located between the heat preservation outer shell (31) and the pulping tank (1) and is arranged in a circumferential manner along the pulping tank (1) from bottom to top; The hot water inlet pipe (33) and the hot water outlet pipe (34) are respectively located on the opposite sides of the lower and upper parts of the pulping tank (1).

6. The device for slurry-making of distiller's grains filter cake according to claim 5, characterized in that, Thermometers and pressure gauges are arranged on both the hot water inlet pipe (33) and the hot water outlet pipe (34).

7. An apparatus for pulping distiller's grains filter cake according to claim 5, characterized in that, A pressure pump (35) and an inlet pipe valve (36) are arranged on the hot water inlet pipe (33).

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