Cutting device for biomass fuel particle raw material preparation

By introducing a feed collecting mechanism and a lifting mechanism into the biomass fuel particle cutting device, and using a rotating electric machine to drive the screw to drive the slider to align the feeding port, the problem of unstable docking of the feed collecting box and the cutting device is solved, efficient particle cutting and material collection is achieved, and production efficiency and product quality are improved.

CN223082736UActive Publication Date: 2025-07-11CAOXIAN LUYUE WOOD PRODUCTS CO LTD
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Patent Information

Application Number
CN202421629125.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-07-11
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

During the collection process of the existing biomass fuel particle cutting device, there is a gap between the feeding box and the cutting port of the cutting device, which causes the biomass fuel particles to easily break during the falling process, affecting the stability and efficiency of the feeding.

Method used

A biomass fuel particle cutting device including a workbench, cutting device, feed hopper, feed collecting mechanism, positioning mechanism and lifting mechanism is designed. The screw drives the slider and the feed box to align the cutting port of the cutting device through a rotating electric machine to achieve a fast and stable feed collecting and cutting process.

Benefits of technology

It improves the cutting effect and material collection efficiency of biomass fuel particles, avoids the breakage of particles during material collection, and ensures the continuity of production and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of biomass fuel particle raw material preparation, and discloses a cutting device for biomass fuel particle raw material preparation, which comprises a working table, a cutting device and a feed hopper, and the cutting device is positioned at the top of the working table and is electrically connected with the working table. The problems that in the process that biomass fuel particles are processed by a cutting device, materials need to be collected through a material collecting box, a certain gap exists between the material collecting box and a discharging port of the cutting device, and the cutting device cannot lift up the material collecting box to be in butt joint with the discharging port for use, so that the cutting device cannot cut the biomass fuel particles are solved. The problems that in the process of collecting biomass fuel particles, due to the fact that the biomass fuel particles fall into an inner cavity of a collecting box from the high position, the cut biomass fuel particles are broken, and a user cannot conveniently and stably collect the biomass fuel particles are solved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of biomass fuel pellet raw material preparation, and particularly relates to a cutting device for biomass fuel pellet raw material preparation. Background Technique

[0002] The cutting device for biomass fuel pellet raw material preparation is usually a part of a biomass granulator. In the working process of the biomass granulator, after the raw materials go through a series of compression and forming processes, they will finally be cut by a dedicated cutting device to form granular fuels with consistent lengths. Specifically, the cutting device in the biomass granulator is usually a fixed cutting knife. When the material is extruded into cylindrical pellets in the die holes, the cutting knife will cut according to the preset length to obtain granular fuels that meet the requirements. It should be noted that different biomass granulators may adopt different cutting devices and technologies, so the specific cutting device may vary depending on the equipment model and manufacturer. In practical applications, users should operate and maintain the cutting device correctly according to the equipment operation manual and maintenance guide to ensure its normal operation and extend its service life. In short, the cutting device for biomass fuel pellet raw material preparation is an important part of the biomass granulator, and it is responsible for cutting the formed pellet fuels into appropriate lengths to meet the production and use needs.

[0003] The cutting device for preparing biomass fuel pellet raw materials plays a crucial role in the production process of biomass fuel. Specifically, it has the following main functions: The raw materials for biomass fuel pellets are diverse, such as wood, crop straw, etc. These raw materials often need to undergo certain pretreatment, such as removing impurities and adjusting humidity, to ensure the quality of subsequent processing. The cutting device can cut the raw materials into appropriate sizes, facilitating subsequent processes such as crushing, drying, and forming. Through an automated cutting device, rapid and continuous cutting of the raw materials can be achieved, greatly improving production efficiency. In addition, the cutting device is usually equipped with an efficient conveying system, which can promptly convey the cut raw materials to the next process, reducing waiting time and further enhancing the overall production efficiency. The cutting device can precisely control the cutting size and shape of the raw materials, making the forming of pellets more uniform and stable during subsequent processing. This helps to ensure the quality stability and combustion performance of biomass fuel pellets. Biomass fuel, as a renewable energy source, its production and utilization are of great significance for promoting sustainable development. The cutting device, as one of the key equipment in the biomass fuel production process, its efficient and energy-saving design helps to reduce energy consumption and environmental pollution, conforming to the concept of green production. In summary, the cutting device for preparing biomass fuel pellet raw materials plays an indispensable role in the biomass fuel production process, and is of great significance for improving production efficiency, ensuring product quality, and promoting green production. The problems existing in the above technology are as follows: During the processing of biomass fuel pellets by the cutting device, a receiving box is required for receiving materials. However, there is a certain gap between the receiving box and the discharge port of the cutting device, and the cutting device cannot lift the receiving box to dock with the discharge port for use. Therefore, during the process of receiving biomass fuel pellets, due to the falling of the biomass fuel pellets from a height into the inner cavity of the receiving box, the cut biomass fuel pellets will be broken, making it inconvenient for users to stably receive the biomass fuel pellets. Summary of the Invention

[0004] In view of the problems existing in the prior art, the present invention provides a cutting device for preparing biomass fuel pellet raw materials that can overcome or at least partially solve the above problems.

[0005] The present invention is implemented as follows. A cutting device for preparing biomass fuel pellet raw materials includes a workbench, a cutting device, and a feed hopper. The cutting device is located at the top of the workbench and is electrically connected to the workbench. The feed hopper is located at the top of the cutting device and is fixedly communicated with the inner cavity of the cutting device. A receiving mechanism cooperating with the cutting device is arranged on the front side of the workbench. Positioning mechanisms cooperating with the receiving mechanism are arranged on both the left and right sides at the top of the receiving mechanism. Lifting mechanisms cooperating with the receiving mechanism are arranged on both the left and right sides at the top of the workbench.

[0006] To improve the material collection effect of biomass fuel pellets, preferably, the material collection mechanism includes a material collection box, a placement plate, and four connecting blocks. The material collection box is located on top of the placement plate. The rear side of the placement plate is fixedly connected to the front side of the workbench. The four connecting blocks are respectively located on the left and right sides of the top of the material collection box and are fixedly connected to the top of the material collection box. The top of the material collection box is horizontally aligned with the material discharge port of the cutting device. By setting the material collection mechanism, the material collection box can cooperate with the cutting device to quickly collect the biomass fuel pellets.

[0007] To improve the assembly convenience of the material collection mechanism and the lifting mechanism, preferably, the positioning mechanism includes a positioning rod, a transmission block, and a tension spring. The positioning rod is located on the right side of the connecting block. The transmission block is located on the right side of the positioning rod and is fixedly connected to the right side of the positioning rod. The tension spring is located on the left side of the transmission block and is fixedly connected to the left side of the transmission block. The right side of the tension spring is fixedly connected to the right side of the connecting block. The inner cavity of the tension spring is in contact with the surface of the positioning rod. By setting the positioning mechanism, the positioning rod can cooperate with the connecting block and the slider to quickly assemble and use the material collection box with the lifting mechanism, avoiding the situation where the material collection box cannot be quickly assembled and used with the lifting mechanism.

[0008] To improve the docking effect between the material collection box and the cutting device, preferably, the lifting mechanism includes a rotary motor, a lead screw, a slider, and a base. The base is located on top of the workbench and is fixedly connected to the top of the workbench. The bottom of the lead screw is movably connected to the top of the base through a rotating shaft. The inner cavity of the slider is threadedly connected to the surface of the lead screw. The rotary motor is located on top of the lead screw and is fixedly connected to the top of the lead screw. The left and right sides of the front side of the slider are both in contact with the surface of the connecting block. By setting the lifting mechanism, the rotary motor can cooperate with the lead screw and the slider to quickly drive the material collection box to dock with the cutting device, avoiding the situation where the material collection box cannot shorten the material collection distance at the material discharge port of the cutting device.

[0009] To improve the moving stability of the positioning mechanism, preferably, a moving block is fixedly connected to the rear side of the transmission block. The top and bottom of the inner cavity of the moving block are both movably connected to a limiting rod. The left side of the limiting rod is fixedly connected to the surface of the connecting block. By setting the moving block and the limiting rod, the limiting rod can cooperate with the moving block to guide the movement of the positioning rod and the transmission block, avoiding the situation where the positioning rod and the transmission block shake during the movement.

[0010] To improve the docking effect of the positioning rod, preferably, a connection hole is provided in the inner cavity of the connection block, and positioning grooves are provided on both the left and right sides of the slider. One side of the positioning rod close to the inner cavity of the positioning groove passes through the connection hole and extends into the inner cavity of the positioning groove. By providing the connection hole and the positioning groove, the connection hole plays a role in enabling the positioning rod to be quickly docked with the positioning groove.

[0011] To improve the use effect of the lifting mechanism, preferably, the top of the screw rod is movably connected with an arc plate through a rotating shaft. The bottom of the arc plate is fixedly connected to the top of the workbench. The output end of the rotating motor is rotatably connected to the inner wall of the arc plate, and the bottom of the rear side of the rotating motor is fixedly installed on the surface of the top of the arc plate through bolts. By providing the arc plate, the arc plate plays a role in ensuring the rotational stability of the screw rod through the connection point with the rotating shaft of the screw rod, and can also achieve the effect of stably supporting the rotating motor.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0013] In the present utility model, by providing a workbench, a cutting device, a feed hopper, a material collection mechanism, a positioning mechanism, and a lifting mechanism, while pulling the transmission blocks on both sides to move, the positioning rod will be driven to move and the tension spring will be stretched during the movement of the transmission blocks. After the positioning rod moves to a suitable position, the material collection box is docked with the placement plate. During the docking process, it is necessary to horizontally align the connection blocks on both sides with the left and right sides of the slider. After the docking is completed, the rotating motor is started. The rotating motor will drive the screw rod to rotate through its output end. During the rotation of the screw rod, the slider can be driven to move upward through the threaded connection with the slider. When the slider moves, it will drive the material collection box to align with the discharge port of the cutting device through the mutual cooperation with the connection block and the positioning mechanism. After the material collection box moves to a suitable height, the biomass fuel pellet raw material can be poured into the inner cavity of the cutting device through the feed hopper, and the cutting device is started for use. The cutting device will quickly perform fixed-length cutting on the biomass fuel pellet raw material and discharge the cut biomass fuel pellets into the inner cavity of the material collection box through its discharge port, thereby improving the cutting effect and material collection effect of the biomass fuel pellet raw material. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a three-dimensional structure schematic diagram provided by an embodiment of the present utility model;

[0015] Figure 2 is a three-dimensional sectional view provided by an embodiment of the present utility model;

[0016] Figure 3 is a docking schematic diagram of the material collection box and the cutting device provided by an embodiment of the present utility model;

[0017] Figure 4 It is a connection schematic diagram of the lifting mechanism provided by an embodiment of the present utility model;

[0018] Figure 5 It is a connection schematic diagram of the positioning mechanism provided by an embodiment of the present utility model;

[0019] Figure 6 is provided by an embodiment of the present utility model Figure 2 The partial enlarged view of position A in.

[0020] In the figure: 1, workbench; 2, cutting device; 3, feed hopper; 4, material receiving mechanism; 5, positioning mechanism; 6, lifting mechanism; 401, material receiving box; 402, placing plate; 403, connecting block; 501, positioning rod; 502, driving block; 503, tension spring; 601, rotating motor; 602, lead screw; 603, slider; 604, base; 8, moving block; 9, limiting rod; 10, connecting hole; 11, positioning groove; 12, arc plate. Specific embodiments

[0021] In order to further understand the invention content, features and effects of the present utility model, the following embodiments are exemplified and described in detail in conjunction with the accompanying drawings.

[0022] The structure of the present utility model will be described in detail below with reference to the accompanying drawings.

[0023] Such as Figures 1 to 6As shown in the figure, a cutting device for preparing biomass fuel pellet raw materials provided by an embodiment of the present utility model includes a workbench 1, a cutting device 2, and a feed hopper 3. The cutting device 2 is located on the top of the workbench 1 and is electrically connected to the workbench 1. The feed hopper 3 is located on the top of the cutting device 2 and is fixedly communicated with the inner cavity of the cutting device 2. A material receiving mechanism 4 that cooperates with the cutting device 2 is arranged on the front side of the workbench 1. Positioning mechanisms 5 that cooperate with the material receiving mechanism 4 are arranged on the left and right sides of the top of the material receiving mechanism 4. Lifting mechanisms 6 that cooperate with the material receiving mechanism 4 are arranged on the left and right sides of the top of the workbench 1. The material receiving mechanism 4 includes a material receiving box 401, a placement plate 402, and four connecting blocks 403. The material receiving box 401 is located on the top of the placement plate 402. The rear side of the placement plate 402 is fixedly connected to the front side of the workbench 1. The four connecting blocks 403 are respectively located on the left and right sides of the top of the material receiving box 401 and are fixedly connected to the top of the material receiving box 401. The top of the material receiving box 401 is horizontally aligned with the material discharge port of the cutting device 2. By setting the material receiving mechanism 4, the material receiving box 401 can cooperate with the cutting device 2 to quickly collect the biomass fuel pellets. The positioning mechanism 5 includes a positioning rod 501, a transmission block 502, and a tension spring 503. The positioning rod 501 is located on the right side of the connecting block 403. The transmission block 502 is located on the right side of the positioning rod 501 and is fixedly connected to the right side of the positioning rod 501. The tension spring 503 is located on the left side of the transmission block 502 and is fixedly connected to the left side of the transmission block 502. The right side of the tension spring 503 is fixedly connected to the right side of the connecting block 403. The inner cavity of the tension spring 503 is in contact with the surface of the positioning rod 501. By setting the positioning mechanism 5, the positioning rod 501 can cooperate with the connecting block 403 and the slider 603 to quickly assemble the material receiving box 401 with the lifting mechanism 6, avoiding the situation where the material receiving box 401 cannot be quickly assembled with the lifting mechanism 6. The lifting mechanism 6 includes a rotary motor 601, a lead screw 602, a slider 603, and a base 604. The base 604 is located on the top of the workbench 1 and is fixedly connected to the top of the workbench 1. The bottom of the lead screw 602 is movably connected to the top of the base 604 through a rotating shaft. The inner cavity of the slider 603 is threadedly connected to the surface of the lead screw 602. The rotary motor 601 is located on the top of the lead screw 602 and is fixedly connected to the top of the lead screw 602. The left and right sides of the front side of the slider 603 are respectively attached to the surface of the connecting block 403. By setting the lifting mechanism 6, the rotary motor 601 can cooperate with the lead screw 602 and the slider 603 to quickly drive the material receiving box 401 to be docked with the cutting device 2, avoiding the situation where the material receiving box 401 cannot shorten the material receiving distance from the material discharge port of the cutting device 2. A moving block 8 is fixedly connected to the rear side of the transmission block 502. The top and bottom of the inner cavity of the moving block 8 are respectively movably connected to a limiting rod 9. The left side of the limiting rod 9 is fixedly connected to the surface of the connecting block 403. By setting the moving block 8 and the limiting rod 9,The limiting rod 9 can, through its cooperation with the moving block 8, guide the positioning rod 501 and the transmission block 502 to move, preventing the positioning rod 501 and the transmission block 502 from shaking during the moving process. A connecting hole 10 is provided in the inner cavity of the connecting block 403, and positioning grooves 11 are provided on both the left and right sides of the slider 603. One side of the positioning rod 501 close to the inner cavity of the positioning groove 11 passes through the connecting hole 10 and extends into the inner cavity of the positioning groove 11. By providing the connecting hole 10 and the positioning groove 11, the connecting hole 10 can quickly dock the positioning rod 501 with the positioning groove 11. The top of the lead screw 602 is movably connected to an arc plate 12 through a rotating shaft, and the bottom of the arc plate 12 is fixedly connected to the top of the workbench 1. The output end of the rotating motor 601 is rotatably connected to the inner wall of the arc plate 12, and the bottom of the rear side of the rotating motor 601 is fixedly installed on the surface of the top of the arc plate 12 through bolts. By providing the arc plate 12, the arc plate 12 can ensure the rotational stability of the lead screw 602 through the connection point with the rotating shaft of the lead screw 602, and can also stably support the rotating motor 601.,

[0024] The working principle of the present utility model:

[0025] During use, pull the two transmission blocks 502 to move simultaneously. During the movement of the transmission block 502, it will drive the positioning rod 501 to move and stretch the tension spring 503. After the positioning rod 501 moves to a suitable position, dock the material receiving box 401 with the placing plate 402. During the docking process, it is necessary to horizontally align the two connecting blocks 403 with the left and right sides of the slider 603. After the docking is completed, start the rotating motor 601. The rotating motor 601 will drive the lead screw 602 to rotate through its output end. During the rotation of the lead screw 602, it can drive the slider 603 to move upward through the threaded connection with the slider 603. When the slider 603 moves, it will drive the material receiving box 401 to align with the discharge port of the cutting device 2 through the cooperation with the connecting block 403 and the positioning mechanism 5. After the material receiving box 401 moves to a suitable height, the biomass fuel pellet raw material can be poured into the inner cavity of the cutting device 2 through the feed hopper 3, and the cutting device 2 is started for use. The cutting device 2 will quickly perform fixed-length cutting on the biomass fuel pellet raw material and discharge the cut biomass fuel pellets into the inner cavity of the material receiving box 401 through its discharge port, thereby improving the cutting effect and the material receiving effect of the biomass fuel pellet raw material.

[0026] For the specific model specifications of the workbench 1, the cutting device 2, and the rotating motor 601 proposed in this application, they need to be selected according to the actual specifications of the device. The specific selection calculation method, circuit connection method, and control method all adopt the existing technologies in this field, so they will not be elaborated in detail.

[0027] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.

[0028] The above are only the preferred embodiments of the present utility model, and do not impose any formal restrictions on the present utility model. Although the present utility model has been disclosed above with the preferred embodiments, it is not intended to limit the present utility model. Any person skilled in the art of this patent, within the scope of the technical solution of the present utility model.

Claims

1. A cutting device for preparing biomass fuel pellet raw materials, comprising a workbench (1), a cutting device (2) and a feed hopper (3), characterized in that: The cutting device (2) is located at the top of the workbench (1) and is electrically connected to the workbench (1). The feeding hopper (3) is located at the top of the cutting device (2) and is fixedly communicated with the inner cavity of the cutting device (2). A material receiving mechanism (4) that cooperates with the cutting device (2) is arranged on the front side of the workbench (1). Positioning mechanisms (5) that cooperate with the material receiving mechanism (4) are arranged on the left and right sides of the top of the material receiving mechanism (4). Lifting mechanisms (6) that cooperate with the material receiving mechanism (4) are arranged on the left and right sides of the top of the workbench (1).

2. The cutting device for preparing the raw material of biomass fuel particles according to claim 1, wherein: The material receiving mechanism (4) includes a material receiving box (401), a placing plate (402), and four connecting blocks (403). The material receiving box (401) is located on the top of the placing plate (402). The rear side of the placing plate (402) is fixedly connected to the front side of the workbench (1). The four connecting blocks (403) are respectively located on the left and right sides of the top of the material receiving box (401) and are fixedly connected to the top of the material receiving box (401). The top of the material receiving box (401) is horizontally aligned with the material discharging opening of the cutting device (2).

3. The cutting device for preparing biomass fuel pellet raw materials according to claim 2, characterized in that: The positioning mechanism (5) includes a positioning rod (501), a transmission block (502), and a tension spring (503). The positioning rod (501) is located on the right side of the connecting block (403). The transmission block (502) is located on the right side of the positioning rod (501) and is fixedly connected to the right side of the positioning rod (501). The tension spring (503) is located on the left side of the transmission block (502) and is fixedly connected to the left side of the transmission block (502). The right side of the tension spring (503) is fixedly connected to the right side of the connecting block (403). The inner cavity of the tension spring (503) is in contact with the surface of the positioning rod (501).

4. The cutting device for preparing biomass fuel pellet raw materials according to claim 3, characterized in that: The lifting mechanism (6) includes a rotary motor (601), a lead screw (602), a slider (603), and a base (604). The base (604) is located on the top of the workbench (1) and is fixedly connected to the top of the workbench (1). The bottom of the lead screw (602) is movably connected to the top of the base (604) through a rotating shaft. The inner cavity of the slider (603) is threadedly connected to the surface of the lead screw (602). The rotary motor (601) is located on the top of the lead screw (602) and is fixedly connected to the top of the lead screw (602). The left and right sides of the front side of the slider (603) are in contact with the surface of the connecting block (403).

5. The cutting device for preparing biomass fuel pellet raw materials according to claim 3, characterized in that: A moving block (8) is fixedly connected to the rear side of the transmission block (502). The top and bottom of the inner cavity of the moving block (8) are both movably connected to a limiting rod (9). The left side of the limiting rod (9) is fixedly connected to the surface of the connecting block (403).

6. The cutting device for preparing biomass fuel pellet raw materials according to claim 4, characterized in that: A connecting hole (10) is formed in the inner cavity of the connecting block (403). Positioning grooves (11) are formed on the left and right sides of the slider (603). One side of the positioning rod (501) close to the inner cavity of the positioning groove (11) passes through the connecting hole (10) and extends into the inner cavity of the positioning groove (11).

7. The cutting device for preparing biomass fuel pellet raw materials according to claim 4, wherein: The top of the lead screw (602) is movably connected to an arc plate (12) through a rotating shaft. The bottom of the arc plate (12) is fixedly connected to the top of the workbench (1). The output end of the rotating motor (601) is rotatably connected to the inner wall of the arc plate (12). The bottom of the rear side of the rotating motor (601) is fixedly installed on the surface of the top of the arc plate (12) by bolts.