Coupling agent brushing device

By designing a coupling agent brushing device and using the filter partition and communicator structure, the problems of contamination and dispersion of coupling agent storage barrels are solved, and convenient and safe use of coupling agents is achieved to ensure the quality of detection.

CN223083109UActive Publication Date: 2025-07-11上海外高桥造船海洋工程有限公司
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Patent Information

Application Number
CN202422145725.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-02
Publication Date
2025-07-11
Estimated Expiration
2034-09-02

AI Technical Summary

Technical Problem

In the prior art, unsealed coupling agent storage barrels lead to contamination and dispersion, affecting the detection results, and the fully sealed storage barrels are inconvenient to use, especially in non-destructive testing in ships.

Method used

A coupling agent brush coating device is designed, including storage structure and brush coating parts. Through the design of filter partitions and communicators, the coupling agent is realized by one-way flow and sealing filling of the coupling agent, avoiding pollution and dispersion, and using elastic parts and drain ports to ensure the convenient use of the device.

Benefits of technology

The coupling agent is realized without the need for additional container storage, reducing the risk of contamination and dispersion, ensuring detection quality, simplifying operational procedures, and easy to carry and use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a coupling agent brushing device which comprises a storage structure and a brushing part, the storage structure comprises a storage cavity and an infiltration cavity, a filtering interlayer is arranged between the storage cavity and the infiltration cavity, and the filtering interlayer can enable a coupling agent to enter the infiltration cavity from the storage cavity in a one-way mode; the infiltrating cavity is communicated with the outside through an infiltrating opening, and the shape of the infiltrating opening corresponds to that of the brushing part of the brushing part; the storage cavity is communicated with the outside through a filling port, and the filling port can be opened and sealed. A coupling agent is injected into the storage cavity from the injection port and then flows into the infiltration cavity from the storage cavity; after the filling port is sealed, the coupling agent stops flowing into the infiltration cavity from the storage cavity, at the moment, the brushing piece is inserted into the infiltration port, it is guaranteed that the placement direction of the brushing part corresponds to the infiltration port during insertion, and the brushing piece is taken out for brushing work after sufficient coupling agent is infiltrated. In this way, other containers for containing the coupling agent are not needed. The possibility that the coupling agent in the infiltration cavity is polluted is reduced, and it is ensured that the quality of the coupling agent in the storage cavity is not affected.
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Description

Technical Field

[0001] The utility model relates to the field of non-destructive testing of ships, and particularly relates to a coupling agent brushing device. Background Art

[0002] At present, there is no specific device for brushing ultrasonic testing coupling agent in the fields of ships, power industry, railway systems, aviation, and construction. Most of the coupling agent brushing devices in these fields brush the coupling agent in the coupling agent storage barrel (tank) onto the area to be coupled with a brush (roller). At present, in the medical field, due to the soft texture of the human skin, the presence of sweat and depressions on the skin surface, natural coupling conditions are provided for the attachment and coupling of the probe, and the risk of contamination of the coupling agent is also very small. Therefore, the requirements for the storage of the coupling agent are not high.

[0003] However, in the industrial field, the surfaces of the probe and the workpiece to be detected are usually rigid, and there are high requirements for the storage of the coupling agent. Considering ultrasonic non-destructive testing (UT) in the ship field, in practice, it is usually a third-party testing agency that sends professional personnel to the site of the party to be detected for testing. Therefore, problems such as the coupling agent being contaminated due to the unsealed coupling agent storage barrel (tank), being spilled and polluting the environment, the brushing piece may bring garbage or iron filings into the coupling agent, or even an unknown liquid being put in by the party to be detected, affecting the quality of the whole barrel of coupling agent and then affecting the test results often occur; even if a fully sealed tank is used for storage, it is necessary to pour the coupling agent into other containers during use, which brings great inconvenience. Summary of the Utility Model

[0004] The technical problem to be solved by the utility model is to overcome the defects that the unsealed coupling agent storage barrel (tank) causes pollution and spillage of the coupling agent, and the fully sealed coupling agent storage barrel (tank) is inconvenient to use in the prior art, and to provide a coupling agent brushing device.

[0005] The utility model solves the above technical problems through the following technical solutions:

[0006] A coupling agent brushing device, which comprises a storage structure and a brushing piece:

[0007] The storage structure includes a storage cavity and a soaking cavity, and a filter partition is provided between the storage cavity and the soaking cavity. The filter partition can enable the coupling agent to enter the soaking cavity unidirectionally from the storage cavity;

[0008] The soaking cavity is communicated with the outside through a soaking port, and the shape of the soaking port corresponds to the shape of the brushing part of the brushing piece;

[0009] The storage cavity is communicated with the outside through a filling port, and the filling port can be opened and sealed.

[0010] In this technical solution, by providing this coupling agent brushing device, the coupling agent is injected into the storage cavity from the filling port. Since the storage cavity and the infiltration cavity form a communicating vessel, after waiting for a while, the coupling agent will flow from the storage cavity into the infiltration cavity. After sealing the filling port, the coupling agent stops flowing from the storage cavity into the infiltration cavity. At this time, the brushing part is inserted into the infiltration port, and when inserting, ensure that the placement direction of the brushing part corresponds to the infiltration port. After the brushing part is fully infiltrated with the coupling agent, take it out for brushing work. When the coupling agent is insufficient, the filling port can be opened again to make the coupling agent flow from the storage cavity into the infiltration cavity again. The above settings enable the coupling agent brushing device to only require a storage structure and do not need other containers to hold the coupling agent. At the same time, because the infiltration port is small, the possibility that the coupling agent in the infiltration cavity is contaminated due to being unsealed, is spilled to pollute the environment, or is injected with unknown liquids by the testing party is reduced. Due to the existence of the filtering partition, pollutants, unknown liquids, and garbage and iron filings brought in by the brushing part will not enter the storage cavity, ensuring that the quality of the coupling agent in the storage cavity is not affected.

[0011] Preferably, the storage structure further includes a snap-in hole plug and a hole plug seat. The hole plug seat is connected to the filling port, and the snap-in hole plug matches the hole plug seat.

[0012] In this technical solution, through the above settings, the function of opening and sealing the filling port can be realized with a relatively simple structure.

[0013] Preferably, the materials of both the snap-in hole plug and the hole plug seat are rubber.

[0014] In this technical solution, through the above settings, the sealing performance of the filling port can be further improved.

[0015] Preferably, the filling port is located at the top of the storage cavity.

[0016] In this technical solution, through the above settings, it is convenient for the user to directly pour the coupling agent into the filling port.

[0017] Preferably, the storage structure further includes an elastic member. An elastic hole corresponding to the shape of the brushing part of the brushing member is provided on the elastic member, and the outer peripheral side of the elastic member is connected to the inner peripheral side of the infiltration port.

[0018] In this technical solution, through the above settings, without affecting the insertion of the brushing part of the brushing member, further through the blocking of the elastic member, the possibility that the coupling agent in the infiltration cavity is contaminated due to being unsealed, is spilled to pollute the environment, or is injected with unknown liquids by the testing party can be reduced.

[0019] Preferably, the material of the elastic member is rubber or silica gel.

[0020] In this technical solution, through the above settings, the elastic member can have elasticity with a relatively simple setting.

[0021] Preferably, the infiltration port is located at the top of the infiltration chamber; and / or,

[0022] The storage chamber is disposed around the infiltration chamber.

[0023] In this technical solution, by setting the infiltration port at the top of the infiltration chamber, it is convenient for the brushing part of the brushing member to be inserted vertically downward and integrally immersed in the coupling agent in the infiltration chamber, without the need to continue rotating and adjusting the position of the brushing part. By setting the storage chamber to be disposed around the infiltration chamber, when the storage chamber is full, the center of gravity of the storage structure is reasonably distributed, avoiding the situation that the coupling agent spills and pollutes the environment due to the center of gravity deviation during movement.

[0024] Preferably, the infiltration chamber is also connected to the outside through a drain port, and the drain port can be opened and sealed.

[0025] In this technical solution, through the above settings, when the infiltration chamber is too dirty or has not been used for a long time, the flowing cleaning liquid can be used to flush from the infiltration port, and the waste liquid can be discharged from the opened drain port, and the drain port is sealed during brushing use, without affecting the infiltration operation.

[0026] Preferably, the drain port is located at the bottom of the infiltration chamber; and / or,

[0027] The storage structure further includes a cock and a cock seat, the cock seat is connected to the drain port, and the cock and the cock seat are matched with each other.

[0028] In this technical solution, by setting the drain port at the bottom of the infiltration chamber, it is further convenient for the discharge of the waste liquid. By setting that the storage structure further includes a cock and a cock seat, the cock seat is connected to the drain port, and the cock and the cock seat are matched with each other, the function of opening and sealing the drain port can be realized with a relatively simple structure, and the situation that the drain port is opened by the components on the ground or the workbench, resulting in the spillage of the coupling agent and environmental pollution, can be avoided.

[0029] Preferably, the storage structure further includes a handle, the handle is an arc-shaped member, and the end of the handle is rotatably connected to the outer peripheral side of the main body of the storage structure.

[0030] In this technical solution, through the above settings, it is further convenient for the user to carry the storage structure, facilitating continuous brushing and detection operations.

[0031] The positive and progressive effects of the present utility model are as follows:

[0032] By providing this coupling agent brushing device, the coupling agent is injected into the storage cavity from the filling port. Since the storage cavity and the infiltration cavity form a communicating vessel, after waiting for a while, the coupling agent will flow from the storage cavity into the infiltration cavity; after sealing the filling port, the coupling agent stops flowing from the storage cavity into the infiltration cavity. At this time, the brushing part is inserted into the infiltration port, and when inserting, ensure that the placement direction of the brushing part corresponds to the infiltration port. After the brushing part is fully infiltrated with the coupling agent, it is taken out for brushing work; when the coupling agent is insufficient, the filling port can be opened again to make the coupling agent flow from the storage cavity into the infiltration cavity again. The above settings enable the coupling agent brushing device to only require a storage structure and do not need other containers to hold the coupling agent; at the same time, because the infiltration port is small, the possibility that the coupling agent in the infiltration cavity is contaminated due to non-sealing, is spilled and pollutes the environment, or an unknown liquid is put in by the testing party is reduced; due to the existence of the filtering layer, pollutants, unknown liquids, and garbage and iron filings brought in by the brushing part will not enter the storage cavity, ensuring that the quality of the coupling agent in the storage cavity is not affected. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] Figure 1 FIG. is a perspective structural view of the storage structure according to an embodiment of the present invention.

[0034] Figure 2 FIG. is a top view structural view when the brushing part is inserted into the infiltration cavity according to an embodiment of the present invention.

[0035] DESCRIPTION OF THE REFERENCE NUMERALS:

[0036] Storage structure 1

[0037] Storage cavity 101

[0038] Infiltration cavity 102

[0039] Upper opening 1021

[0040] Lower opening 1022

[0041] Infiltration port 11

[0042] Filling port 12

[0043] Elastic member 13

[0044] Drain port 14

[0045] Handle 15

[0046] Brushing part 21

[0047] Holding part 22

[0048] Ball head 23 DETAILED DESCRIPTION OF THE EMBODIMENTS

[0049] The following is a preferred embodiment and is described in more clearly and completely in conjunction with the accompanying drawings for the present invention.

[0050] As shown Figure 1 、 Figure 2 in the figure, this embodiment provides a coupling agent brushing device, which includes a storage structure 1 and a brushing member.

[0051] The storage structure 1 includes a storage chamber 101 and a soaking chamber 102. A filter partition is provided between the storage chamber 101 and the soaking chamber 102, and the filter partition can enable the coupling agent to unidirectionally enter the soaking chamber 102 from the storage chamber 101.

[0052] The soaking chamber 102 communicates with the outside through a soaking port 11, and the shape of the soaking port 11 corresponds to the shape of the brushing portion 21 of the brushing member.

[0053] The storage chamber 101 communicates with the outside through a filling port 12, and the filling port 12 can be opened and sealed.

[0054] In this way, by providing this coupling agent brushing device, the coupling agent is injected into the storage chamber 101 from the filling port 12. Since the storage chamber 101 and the soaking chamber 102 form a communicating vessel, after waiting for a while, the coupling agent will flow from the storage chamber 101 into the soaking chamber 102; after sealing the filling port 12, the coupling agent stops flowing from the storage chamber 101 into the soaking chamber 102. At this time, the brushing member is inserted into the soaking port 11, and when inserting, ensure that the placement direction of the brushing portion 21 corresponds to the soaking port 11. After soaking with a sufficient amount of coupling agent, take it out for brushing work; when the coupling agent is insufficient, the filling port 12 can be opened again so that the coupling agent flows from the storage chamber 101 into the soaking chamber 102 again. The above settings enable the coupling agent brushing device to only require the storage structure 1 and do not require other containers to hold the coupling agent; at the same time, because the soaking port 11 is relatively small, the possibility that the coupling agent in the soaking chamber 102 is contaminated due to non-sealing, is spilled and pollutes the environment, and is injected with unknown liquids by the tested party is reduced; due to the existence of the filter partition, pollutants, unknown liquids, garbage, iron filings, etc. brought by the brushing member will not enter the storage chamber 101, ensuring that the quality of the coupling agent in the storage chamber 101 is not affected. In this embodiment, the storage structure 1 further includes a snap-in hole plug and a hole plug seat (not shown in the figure), and the hole plug seat is connected to the filling port 12, and the snap-in hole plug matches the hole plug seat. In this way, the function of opening and sealing the filling port 12 can be realized with a relatively simple structure.

[0055] In this embodiment, the materials of the snap-in hole plug and the hole plug seat are both rubber. In this way, the sealing performance of the filling port 12 can be further improved.

[0056] In this embodiment, the filling port 12 is located at the top of the storage chamber 101. In this way, it is convenient for the user to directly pour the coupling agent into the filling port 12.

[0057] In this embodiment, the storage structure 1 further includes an elastic member 13. The elastic member 13 is provided with elastic holes corresponding to the shape of the brushing part 21 of the brushing member. The outer peripheral side of the elastic member 13 is connected to the inner peripheral side of the infiltration port 11. In this way, without affecting the insertion of the brushing part 21 of the brushing member, the possibility of the coupling agent in the infiltration cavity 102 being contaminated due to unsealing, being spilled and polluting the environment, or an unknown liquid being put in by the tested party can be further reduced through the blocking of the elastic member 13.

[0058] In this embodiment, the material of the elastic member 13 is rubber or silica gel. In this way, the elastic member 13 can have elasticity with a relatively simple setting. Of course, in other embodiments, the material of the elastic member can also be selected as silica gel or other elastic materials.

[0059] In this embodiment, the structure of the brushing member further includes a holding part 22 and a ball head 23. The holding part 22 is a telescopic segmented rod-shaped member. The holding part 22 of the brushing part 21 is connected through the ball head 23, so that the brushing part 21 can be vertically turned, which is convenient for brushing operations and the storage of the brushing member. The middle part of the storage cavity 101 is extended to be equal in length to the diameter of the storage structure 1, and both ends are kept the same size as the infiltration port 11 to keep the storage cavity 101 as a whole. After the brushing part 21 is inserted into the elastic hole, the end of the brushing part 21 is pushed from the upper port 1021 to the lower port 1022 along the storage direction A, so that the brushing member can be stored more stably.

[0060] In this embodiment, the infiltration port 11 is located at the top of the infiltration cavity 102, which can facilitate the brushing part 21 of the brushing member to be inserted vertically downward and immersed in the coupling agent in the infiltration cavity 102 as a whole, without the need to continue rotating and adjusting the position of the brushing part 21.

[0061] In this embodiment, the storage cavity 101 is arranged around the infiltration cavity 102, which can make the center of gravity distribution of the storage structure 1 reasonable when the storage cavity 101 is full, and avoid the situation that the coupling agent is spilled and pollutes the environment due to the center of gravity deviation during movement.

[0062] In this embodiment, the infiltration cavity 102 is also communicated with the outside through a discharge port 14, and the discharge port 14 can be opened and sealed. In this way, when the infiltration cavity 102 is too dirty or has not been used for a long time, the flowing cleaning liquid can be used to wash from the infiltration port 11, and the waste liquid can be discharged from the opened discharge port 14, and the discharge port 14 is sealed during brushing use without affecting the infiltration operation.

[0063] In this embodiment, the discharge port 14 is located at the bottom of the infiltration cavity 102. In this way, the discharge of the waste liquid can be further facilitated.

[0064] In this embodiment, the storage structure 1 further includes a cock and a cock seat (not shown in the figure). The cock seat is connected to the drain port 14, and the cock and the cock seat are matched. In this way, the function of opening and sealing the drain port 14 can be realized with a relatively simple structure, and the situation that the drain port 14 is opened by the components on the ground or the workbench, resulting in the spillage of the coupling agent and environmental pollution, can be avoided.

[0065] In this embodiment, the storage structure 1 further includes a handle 15. The handle 15 is an arc-shaped member, and the end of the handle 15 is rotatably connected to the outer peripheral side of the main body of the storage structure 1. In this way, it can be further convenient for the user to carry the storage structure 1 and facilitate continuous brushing and detection operations.

[0066] Although the specific embodiments of the present invention have been described above, those skilled in the art should understand that this is only an example. The protection scope of the present invention is defined by the appended claims. Without departing from the principles and essence of the present invention, those skilled in the art can make various changes or modifications to these embodiments, but these changes and modifications all fall within the protection scope of the present invention.

Claims

1. A coupling agent brushing device, which comprises a storage structure and a brushing member, and is characterized in that: The storage structure includes a storage cavity and a soaking cavity, and a filter partition is provided between the storage cavity and the soaking cavity, and the filter partition can enable the coupling agent to unidirectionally enter the soaking cavity from the storage cavity; The soaking cavity is communicated with the outside through a soaking port, and the shape of the soaking port corresponds to the shape of the brushing part of the brushing member; The storage cavity is communicated with the outside through a filling port, and the filling port can be opened and sealed.

2. The coupling agent brushing device according to claim 1, characterized in that, The storage structure further includes a snap-in hole plug and a hole plug seat, the hole plug seat is connected to the filling port, and the snap-in hole plug matches the hole plug seat.

3. The coupling agent brushing device according to claim 2, characterized in that The materials of the snap-in hole plug and the hole plug seat are both rubber.

4. The coupling agent brushing device according to claim 2, wherein, The filling port is located at the top of the storage cavity.

5. The coupling agent brushing device according to claim 1, wherein The storage structure further includes an elastic member, and an elastic hole corresponding to the shape of the brushing part of the brushing member is provided on the elastic member, and the outer peripheral side of the elastic member is connected to the inner peripheral side of the soaking port.

6. The coupling agent brushing device according to claim 5, characterized in that, The material of the elastic member is rubber or silica gel.

7. The coupling agent brushing device according to claim 1, wherein The soaking port is located at the top of the soaking cavity; and / or, The storage cavity is arranged around the soaking cavity.

8. The coupling agent brushing device according to claim 1, characterized in that, The soaking cavity is further communicated with the outside through a discharge port, and the discharge port can be opened and sealed.

9. The coupling agent brushing device according to claim 8, wherein, The discharge port is located at the bottom of the soaking cavity; and / or, The storage structure further includes a cock and a cock seat, the cock seat is connected to the discharge port, and the cock matches the cock seat.

10. The coupling agent brushing device according to claim 1, characterized in that, The storage structure further includes a handle, the handle is an arc-shaped member, and the end of the handle is rotatably connected to the outer peripheral side of the main body of the storage structure.