Full-automatic syrup melting tank scrubbing and sterilizing device

Abstract

The utility model provides a full-automatic syrup melting tank scrubbing and sterilizing device which comprises a melting tank, a cover plate is arranged on the top of the melting tank, a supporting frame is fixedly installed on the top of the cover plate, and a scrubbing mechanism is arranged on the top of the supporting frame and can scrub the inner wall of the melting tank. And the water injection mechanism is fixedly arranged on the cover plate and can clean the inner wall of the sugar melting tank while the brushing mechanism cleans the inner wall of the sugar melting tank. The utility model relates to the technical field of full-automatic syrup melting tank scrubbing. According to the full-automatic syrup melting tank scrubbing and sterilizing device, the scrubbing mechanism is arranged, a cover plate can be buckled to the top of a melting tank, then a motor is started, a rotating rod and a connecting frame are driven to rotate around a bearing seat, the connecting frame can drive a brush to rotate, and therefore the inner wall of the melting tank is scrubbed; and a sucrose solution on the surface of the sugar melting tank can be quickly brushed away, and the cleaning efficiency is high.

Description

Technical Field

[0001] The utility model relates to the technical field of full-automatic brushing of syrup sugar melting tanks, in particular to a full-automatic brushing and sterilization device for syrup sugar melting tanks. Background Technique

[0002] The sugar melting tank is a newly designed automatic melting and heating device. The pot body is composed of a cylindrical stainless steel inner cylinder head, forming a heat transfer interlayer. It is packaged with stainless steel polishing on the outside, and the surface is beautiful and generous. The material to be melted and cold water are placed in the pot, and steam is introduced into the interlayer to achieve the purpose of heating and melting. The sugar melting tank is also used in the production of syrup to melt sucrose and mix it with other production raw materials.

[0003] A full-automatic brushing and sterilization device for syrup sugar melting tanks provided by the publication number "CN214976432U" includes a support screw rod. The lower surface of the support screw rod is fixedly connected to the upper surface of the support base, and the outer surface of the support screw rod is sleeved with the inner wall of the partition bearing. The upper part of the outer surface of the support screw rod is threadedly connected to the inner wall of the adjustment knob. For this full-automatic brushing and sterilization device for syrup sugar melting tanks, by setting the telescopic sleeve, when the device is in use, the brushing rod is pulled, and the two ends of the brushing rod are pulled out from the telescopic sleeve, and the cleaning brush is lapped with the inner wall of the sugar melting tank. Then, the brushing rod is locked by the fastening screw, so that when the device is in use, the length of the brushing rod can be adjusted according to the use needs, enabling the brushing rod to effectively brush each corner inside the sugar melting tank, enhancing the brushing effect of the device on the sugar melting tank, and improving the applicability of the device;

[0004] However, the following problems still exist in the implementation of the above device:

[0005] After the sugar melting tank mixes the syrup, a large amount of sucrose solution will remain on the inner wall of the sugar melting tank. To avoid the growth of bacteria inside the sugar melting tank, workers need to clean it with a brush. The cleaning process is cumbersome, and the cleaning efficiency is poor. It takes a lot of time and energy to clean the sugar melting tank thoroughly. Therefore, we propose a full-automatic brushing and sterilization device for syrup sugar melting tanks to solve this problem. Content of the Utility Model

[0006] The purpose of the utility model is to provide a full-automatic brushing and sterilization device for syrup sugar melting tanks to solve the problems raised in the above background technique.

[0007] To achieve the above purpose, the utility model provides the following technical solutions:

[0008] A fully automatic sugar syrup melting tank scrubbing and sterilizing device, including a melting tank, a cover plate is arranged at the top of the melting tank, a support frame is fixedly installed at the top of the cover plate, and a scrubbing mechanism is arranged at the top of the support frame, which can scrub the inner wall of the melting tank;

[0009] A water injection mechanism, the water injection mechanism is fixedly arranged on the cover plate, and can intermittently spray water onto the inner wall of the melting tank while the scrubbing mechanism cleans the inner wall of the melting tank;

[0010] The scrubbing mechanism includes a motor fixedly installed at the top of the support frame, the output end of the motor penetrates to the bottom of the support frame and is fixedly connected with a rotating rod, the bottom of the rotating rod penetrates to the bottom of the cover plate, and three connecting frames are fixedly connected to the surface of the rotating rod, and a brush is fixedly connected to one side of the connecting frame.

[0011] By setting the scrubbing mechanism, the cover plate can be buckled on the top of the melting tank, and then the motor is started to drive the rotating rod and the connecting frame to rotate around the bearing seat, and the connecting frame will drive the brush to rotate, so as to scrub the inner wall of the melting tank, quickly brush off the sucrose solution on the surface of the melting tank, and the cleaning efficiency is high.

[0012] Preferably, the water injection mechanism includes two water tanks fixedly connected to the top of the support frame, a transmission pipe is fixedly communicated with the bottom of the water tank, the bottom of the transmission pipe penetrates to the bottom of the cover plate and is fixedly connected with an annular box, and a plurality of shunt pipes are fixedly connected to the bottom of the annular box through a one-way pressure valve, and one end of the shunt pipe is fixedly communicated with a nozzle.

[0013] Preferably, the water injection mechanism further includes a convex block fixedly connected to the surface of the rotating rod, air collecting boxes are arranged on both sides of the convex block, the bottom of the air collecting box is fixedly connected with the top of the cover plate, a pushing block is arranged inside the air collecting box, a piston is fixedly connected to one side of the pushing block, a pushing rod is fixedly connected to the other side of the pushing block, one end of the pushing rod penetrates to one side of the air collecting box and is fixedly connected with an extrusion block, a pulling spring is sleeved on the surface of the pushing rod, one end of the pulling spring is fixedly connected with one side of the pushing block, and the other end of the pulling spring is fixedly connected with the inner wall of the air collecting box;

[0014] One side of the air collecting box is fixedly connected through a first one-way valve with an air inlet pipe, the top of the air collecting box is fixedly communicated through a second one-way valve with an exhaust pipe, and one end of the exhaust pipe is fixedly connected with one side of the water tank.

[0015] By setting up the water injection mechanism, it is possible to fill the water tank with water, and then heat the water with an electric heating rod. While the rotating rod rotates, it will drive the convex block to rotate, which cooperates with the water injection mechanism to make the nozzle intermittently spray hot water on the inner wall of the sugar melting tank. The hot water will melt the sucrose solution, enabling the brushing mechanism to easily clean the sucrose solution and improving the cleaning effect.

[0016] Preferably, a water replenishing pipe is fixedly connected to the top of the water tank, and a sealing cover is threadedly connected to the surface of the water replenishing pipe.

[0017] By setting up the water replenishing pipe and the sealing cover, when the water in the water tank is drained, water can be added to the water replenishing pipe by unscrewing the sealing cover, achieving the function of replenishing water to the water tank.

[0018] Preferably, an electric heating rod is fixedly installed inside the water tank, which can heat the water inside the water tank.

[0019] By setting up the electric heating rod, the water inside the water tank can be heated, and the hot water sprayed on the sucrose solution can melt it, facilitating cleaning.

[0020] Preferably, a bearing seat is sleeved on the surface of the rotating rod, and the rotating rod is rotatably connected to the bottom of the cover plate through the bearing seat.

[0021] By setting up the bearing seat, it can play a supporting role for structures such as the rotating rod, and at the same time limit the rotating rod to only rotate, and can improve the stability during the rotation process.

[0022] Preferably, four limiting blocks are fixedly connected to the bottom of the cover plate. One side of the limiting block is threadedly connected with a threaded rod. One end of the threaded rod is fixedly connected with a turning block, the other end of the threaded rod is fixedly connected with a pressing block, and one end of the pressing block is fixedly connected with an anti-slip pad.

[0023] By setting up the limiting block, the threaded rod, the turning block, the pressing block and the anti-slip pad, after covering the cover plate on the top of the sugar melting tank, several turning blocks can be rotated in sequence to make the turning rod drive the threaded rod to rotate. When the threaded rod rotates, it will drive the pressing block and the anti-slip pad to gradually approach the surface of the sugar melting tank until they are in close contact with the sugar melting tank, thereby achieving the function of limiting structures such as the cover plate and further improving the stability of the brushing mechanism during brushing.

[0024] Compared with the prior art, the beneficial effects of the present utility model are:

[0025] 1. The utility model can brush the inner wall of the sugar dissolving tank quickly and with high cleaning efficiency by setting a brushing mechanism. After buckling the cover plate on the top of the sugar dissolving tank, the motor is started to drive the rotating rod and the connecting frame to rotate around the bearing seat, and the connecting frame will drive the brush to rotate, so as to brush the sucrose solution on the surface of the sugar dissolving tank.

[0026] 2. By setting a water injection mechanism, the utility model can fill the water tank with water, and then heat the water through an electric heating rod. While the rotating rod rotates, it will drive the convex block to rotate, and cooperate with the water injection mechanism to make the nozzle intermittently spray hot water on the inner wall of the sugar dissolving tank. The hot water will melt the sucrose solution, enabling the brushing mechanism to easily clean the sucrose solution and improving the cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 is a schematic diagram of the main structure of the utility model;

[0028] Figure 2 is a perspective view of the cross-section of the main structure of the utility model;

[0029] Figure 3 For the utility model Figure 2 is a partial enlarged view of part A in;

[0030] Figure 4 is a perspective view of the limit block of the utility model;

[0031] Figure 5 is a perspective view of the water injection mechanism of the utility model;

[0032] Figure 6 is a schematic cross-sectional view of the water injection mechanism of the utility model.

[0033] In the figure: 1, sugar dissolving tank; 2, cover plate; 3, support frame; 4, motor; 5, rotating rod; 6, connecting frame; 7, brush; 8, water tank; 9, transmission pipe; 10, annular box; 11, shunt pipe; 12, nozzle; 13, convex block; 14, air collection box; 15, pushing block; 16, piston; 17, pushing rod; 18, extrusion block; 19, tension spring; 20, intake pipe; 21, exhaust pipe; 22, water replenishing pipe; 23, sealing cover; 24, electric heating rod; 25, bearing seat; 26, limit block; 27, screwing block; 28, pressing block; 29, anti-slip pad; 30, threaded rod. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0034] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative work belong to the protection scope of the present utility model.

[0035] Please refer to Figures 1 - 6 , the present utility model provides a technical solution: Embodiment 1:

[0036] A fully automatic sugar syrup melting tank scrubbing and sterilizing device includes a sugar melting tank 1. A cover plate 2 is arranged at the top of the sugar melting tank 1. A support frame 3 is fixedly installed at the top of the cover plate 2. A scrubbing mechanism is arranged at the top of the support frame 3, which can scrub the inner wall of the sugar melting tank 1;

[0037] A water injection mechanism is fixedly arranged on the cover plate 2, which can intermittently spray water onto the inner wall of the sugar melting tank 1 while the scrubbing mechanism cleans the inner wall of the sugar melting tank 1;

[0038] One implementation manner of this Embodiment 1 is: The scrubbing mechanism includes a motor 4 fixedly installed at the top of the support frame 3. The output end of the motor 4 penetrates to the bottom of the support frame 3 and is fixedly connected with a rotating rod 5. The bottom of the rotating rod 5 penetrates to the bottom of the cover plate 2. Three connecting frames 6 are fixedly connected to the surface of the rotating rod 5. A brush 7 is fixedly connected to one side of the connecting frame 6.

[0039] In this embodiment, considering that in order to avoid the growth of bacteria inside the sugar melting tank 1, workers need to clean it with a brush 7, which is a cumbersome process and has poor cleaning efficiency, and a lot of time and energy need to be wasted to clean the sugar melting tank 1 thoroughly. Therefore, by setting up the scrubbing mechanism, the cover plate 2 can be buckled on the top of the sugar melting tank 1, and then the motor 4 is started to drive the rotating rod 5 and the connecting frame 6 to rotate around the bearing seat 25. The connecting frame 6 will drive the brush 7 to rotate, so as to scrub the inner wall of the sugar melting tank 1, quickly brush off the sucrose solution on the surface of the sugar melting tank 1, and have high cleaning efficiency;

[0040] It solves the problem that considering that in order to avoid the growth of bacteria inside the sugar melting tank 1, workers need to clean it with a brush 7, which is a cumbersome process and has poor cleaning efficiency, and a lot of time and energy need to be wasted to clean the sugar melting tank 1 thoroughly.

[0041] Preferably, a bearing seat 25 is sleeved on the surface of the rotating rod 5, and it is rotationally connected to the bottom of the cover plate 2 through the bearing seat 25.

[0042] In this embodiment, by providing the bearing seat 25, it can support structures such as the rotating rod 5, while restricting the rotating rod 5 to only rotate and improving the stability during the rotation process.

[0043] Preferably, four limiting blocks 26 are fixedly connected to the bottom of the cover plate 2. One side of the limiting block 26 is threadedly connected with a threaded rod 30. One end of the threaded rod 30 is fixedly connected with a screwing block 27, the other end of the threaded rod 30 is fixedly connected with a pressing block 28, and one end of the pressing block 28 is fixedly connected with an anti-slip pad 29.

[0044] In this embodiment, by providing the limiting block 26, the threaded rod 30, the screwing block 27, the pressing block 28, and the anti-slip pad 29, after the cover plate 2 is covered on the top of the sugar melting tank 1, by sequentially rotating several screwing blocks 27 respectively, the screwing rod can drive the threaded rod 30 to rotate. When the threaded rod 30 rotates, it will drive the pressing block 28 and the anti-slip pad 29 to gradually approach the surface of the sugar melting tank 1 until they are in close contact with the sugar melting tank 1, so as to limit structures such as the cover plate 2, and further improve the stability during the brushing of the brushing mechanism. Embodiment Two:

[0045] On the basis of Embodiment One, the brushing mechanism in this embodiment can brush the sucrose solution adhered to the inside of the sugar melting tank 1. However, considering that the sucrose solution itself has viscosity and it is difficult to clean it thoroughly with the brush 7, in this application, the water injection mechanism includes two water tanks 8 fixedly connected to the top of the support frame 3. The bottom of the water tank 8 is fixedly communicated with a transmission pipe 9. The bottom of the transmission pipe 9 penetrates to the bottom of the cover plate 2 and is fixedly connected with an annular tank 10. The bottom of the annular tank 10 is fixedly connected with a number of shunt pipes 11 through a one-way pressure valve. One end of the shunt pipe 11 is fixedly communicated with a spray head 12.

[0046] Preferably, the water injection mechanism further includes a convex block 13 fixedly connected to the surface of the rotating rod 5. Air collecting boxes 14 are arranged on both sides of the convex block 13. The bottom of the air collecting box 14 is fixedly connected with the top of the cover plate 2. A pushing block 15 is arranged inside the air collecting box 14. One side of the pushing block 15 is fixedly connected with a piston 16, the other side of the pushing block 15 is fixedly connected with a pushing rod 17. One end of the pushing rod 17 penetrates to one side of the air collecting box 14 and is fixedly connected with an extrusion block 18. A tension spring 19 is sleeved on the surface of the pushing rod 17. One end of the tension spring 19 is fixedly connected with one side of the pushing block 15, and the other end of the tension spring 19 is fixedly connected with the inner wall of the air collecting box 14;

[0047] One side of the air collecting box 14 is fixedly communicated with an air inlet pipe 20 through a first one-way valve. The top of the air collecting box 14 is fixedly communicated with an exhaust pipe 21 through a second one-way valve. One end of the exhaust pipe 21 is fixedly connected with one side of the water tank 8.

[0048] In this embodiment, considering that the sucrose solution itself has viscosity and it is difficult to clean it thoroughly with the brush 7, a water injection mechanism is provided. The water tank 8 can be filled with water, and then the water is heated by the electric heating rod 24. While the rotating rod 5 rotates, it will drive the convex block 13 to rotate. When the protruding end of the convex block 13 presses against the surface of the extrusion block 18, as Figure 6 shown, the extrusion block 18 will move, and at the same time drive the push rod 17, the push block 15 and the piston 16 to move in the air collection box 14. The piston 16 will compress the gas in the air collection box 14, and the gas will enter the inside of the water tank 8 through the exhaust pipe 21. Then when the convex block 13 is not in contact with the extrusion block 18, the pulling force generated by the tension spring 19 will drive the push block 15 and the piston 16 to reset. At this time, the air collection box 14 is in negative pressure, and the gas will enter the air collection box 14 through the intake pipe 20. In this way, the gas is intermittently transmitted into the water tank 8. When the air pressure inside the water tank 8 is higher than the limit of the one-way pressure valve, the one-way pressure valve will open, and the hot water in the water tank 8 will enter the annular box 10 through the transmission pipe 9, and then be intermittently sprayed on the inner wall of the sugar melting tank 1 by the shunt pipe 11 and the nozzle 12. The hot water will melt the sucrose solution, enabling the cleaning mechanism to easily clean the sucrose solution and improving the cleaning effect.

[0049] It solves the problem that considering the viscosity of the sucrose solution itself, it is difficult to clean it thoroughly with the brush 7;

[0050] It should be noted that Figure 6 in which S1 is the movement track of the extrusion block 18 after being extruded. The first one-way valve in the text is a valve that can only let air into the air collection box 14, the second one-way valve is a valve that can only let air into the water tank 8, and the one-way pressure valve is a valve that can only spray towards the nozzle 12.

[0051] Preferably, a water replenishing pipe 22 is fixedly connected to the top of the water tank 8, and a sealing cover 23 is threadedly connected to the surface of the water replenishing pipe 22.

[0052] In this embodiment, by providing the water replenishing pipe 22 and the sealing cover 23, when the water in the water tank 8 is drained, the sealing cover 23 can be unscrewed to add water to the water replenishing pipe 22, achieving the function of replenishing water to the water tank 8.

[0053] Preferably, an electric heating rod 24 is fixedly installed inside the water tank 8, which can heat the water inside the water tank 8.

[0054] In this embodiment, by providing the electric heating rod 24, the water inside the water tank 8 can be heated, and the hot water sprayed on the sucrose solution can melt it, facilitating cleaning.

[0055] Working principle: The user buckles the cover plate 2 on the top of the sugar melting tank 1, and then starts the motor 4 to drive the rotating rod 5 and the connecting frame 6 to rotate around the bearing seat 25. The connecting frame 6 will drive the brush 7 to rotate, so as to brush the inner wall of the sugar melting tank 1, quickly brush off the sucrose solution on the surface of the sugar melting tank 1, and the cleaning efficiency is high;

[0056] After filling the water tank 8 with water, the water is heated by the electric heating rod 24. While the rotating rod 5 is rotating, it will drive the convex block 13 to rotate. When the protruding end of the convex block 13 presses against the surface of the extrusion block 18, as Figure 6 shown, the extrusion block 18 will move, and at the same time drive the push rod 17, the push block 15 and the piston 16 to move in the air collecting box 14. The piston 16 will compress the gas in the air collecting box 14 and enter the inside of the water tank 8 through the exhaust pipe 21. Then when the convex block 13 is not in contact with the extrusion block 18, the pulling force generated by the tension spring 19 will drive the push block 15 and the piston 16 to reset. At this time, the air collecting box 14 is in negative pressure, and the gas will enter the air collecting box 14 through the intake pipe 20, and so on in a cycle, intermittently transmitting gas into the water tank 8. When the air pressure inside the water tank 8 is higher than the limit of the one-way pressure valve, the one-way pressure valve will open, and the hot water in the water tank 8 will enter the annular box 10 through the transmission pipe 9, and then be intermittently sprayed on the inner wall of the sugar melting tank 1 by the shunt pipe 11 and the nozzle 12. The hot water will melt the sucrose solution, enabling the brushing mechanism to easily clean the sucrose solution and improving the cleaning effect.

[0057] It should be noted that the motor 4 and the electric heating rod 24 are devices or equipment existing in the prior art, or devices or equipment that can be realized by the prior art, and the specific composition and principle of the power supply of the motor 4 and the electric heating rod 24 are clear to those skilled in the art, so they will not be described in detail here.

[0058] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fully automatic sugar syrup melting tank scrubbing and sterilizing device, including a sugar melting tank (1), characterized in that: A cover plate (2) is provided at the top of the sugar melting tank (1). A support frame (3) is fixedly installed at the top of the cover plate (2). A brushing mechanism is provided at the top of the support frame (3) and can brush the inner wall of the sugar melting tank (1). A water injection mechanism is fixedly provided on the cover plate (2) and can intermittently spray water onto the inner wall of the sugar melting tank (1) while the brushing mechanism cleans the inner wall of the sugar melting tank (1). The brushing mechanism includes a motor (4) fixedly installed at the top of the support frame (3). The output end of the motor (4) penetrates to the bottom of the support frame (3) and is fixedly connected to a rotating rod (5). The bottom of the rotating rod (5) penetrates to the bottom of the cover plate (2). Three connecting frames (6) are fixedly connected to the surface of the rotating rod (5). A brush (7) is fixedly connected to one side of the connecting frame (6).

2. The fully automatic syrup sugar dissolving tank scrubbing and sterilizing device according to claim 1, characterized in that: The water injection mechanism includes two water tanks (8) fixedly connected to the top of the support frame (3). A transmission pipe (9) is fixedly communicated with the bottom of the water tank (8). The bottom of the transmission pipe (9) penetrates to the bottom of the cover plate (2) and is fixedly connected to an annular box (10). A plurality of shunt pipes (11) are fixedly connected to the bottom of the annular box (10) through a one-way pressure valve. One end of the shunt pipe (11) is fixedly communicated with a spray head (12).

3. An automatic sugar syrup melting pot scrubbing and sterilizing device according to claim 2, characterized in that: The water injection mechanism further includes a convex block (13) fixedly connected to the surface of the rotating rod (5). Air collecting boxes (14) are arranged on both sides of the convex block (13). The bottom of the air collecting box (14) is fixedly connected to the top of the cover plate (2). A pushing block (15) is arranged inside the air collecting box (14). A piston (16) is fixedly connected to one side of the pushing block (15). A push rod (17) is fixedly connected to the other side of the pushing block (15). One end of the push rod (17) penetrates to one side of the air collecting box (14) and is fixedly connected to a pressing block (18). A tension spring (19) is sleeved on the surface of the push rod (17). One end of the tension spring (19) is fixedly connected to one side of the pushing block (15). The other end of the tension spring (19) is fixedly connected to the inner wall of the air collecting box (14). One side of the air collecting box (14) is fixedly communicated with an intake pipe (20) through a first one-way valve. The top of the air collecting box (14) is fixedly communicated with an exhaust pipe (21) through a second one-way valve. One end of the exhaust pipe (21) is fixedly connected to one side of the water tank (8).

4. A fully automatic sugar syrup melting tank scrubbing and sterilizing device according to claim 2, characterized in that: A water replenishing pipe (22) is fixedly communicated with the top of the water tank (8). A sealing cover (23) is threadedly connected to the surface of the water replenishing pipe (22).

5. The fully automatic sugar syrup dissolving tank scrubbing and sterilizing device according to claim 2, characterized in that: An electric heating rod (24) is fixedly installed inside the water tank (8) and can heat the water inside the water tank (8).

6. The full-automatic syrup sugar dissolving tank scrubbing and sterilizing device according to claim 1, characterized in that: A bearing seat (25) is sleeved on the surface of the rotating rod (5), and the rotating rod (5) is rotatably connected to the bottom of the cover plate (2) through the bearing seat (25).

7. A fully automatic sugar syrup melting tank scrubbing and sterilizing device according to any one of claims 1-6, characterized in that: Four limiting blocks (26) are fixedly connected to the bottom of the cover plate (2). One side of each limiting block (26) is threadedly connected with a threaded rod (30). One end of the threaded rod (30) is fixedly connected with a turning block (27). The other end of the threaded rod (30) is fixedly connected with a pressing block (28). One end of the pressing block (28) is fixedly connected with an anti-slip pad (29).

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