Aluminum alloy casting mold

By designing the percussion rod and transmission components in the aluminum alloy casting mold, the vibration defoaming of the mold is achieved, which solves the problem of poor defoaming effect caused by material movement and improves the quality of aluminum alloy casting.

CN223083766UActive Publication Date: 2025-07-11SHENGZHOU SHANGHE ALUMINUM CO LTD
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Patent Information

Application Number
CN202421910110.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-08
Publication Date
2025-07-11
Estimated Expiration
2034-08-08

AI Technical Summary

Technical Problem

When there are many materials in existing aluminum alloy casting molds, the materials are prone to move up and down with the mold, resulting in insufficient defoaming effect.

Method used

An aluminum alloy casting mold is designed, including a vertically rotating injection barrel and a horizontally rotating second turntable. Through the cooperation of the percussion rod and the transmission assembly, the vibration and defoaming of the mold is realized, including the rotation of the first turntable and the second turntable. The percussion rod hits the surface of the mold and drives the mold to rotate, improving the defoaming effect.

Benefits of technology

Effectively reduce the overall movement of materials, improve the defoaming effect, and ensure the quality of the aluminum alloy casting process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of mold casting, and relates to an aluminum alloy casting mold which comprises a bottom plate, a vertically-rotating injection barrel and a horizontally-rotating second rotating disc are arranged above the bottom plate, a first rotating disc is rotationally arranged above the bottom plate, a plurality of knocking rods are evenly and fixedly connected to the outer surface of the first rotating disc, and the knocking rods are arranged on the outer surface of the first rotating disc. The knocking rod is composed of an elastic rod and a knocking ball, the end of the knocking rod abuts against the outer surface of the first mold and the outer surface of the second mold in a matched mode, a first transmission assembly and a second transmission assembly are arranged on the bottom plate, the first transmission assembly is matched with the injection barrel, and when the injection barrel rotates, the first transmission assembly drives the first rotary disc to rotate; the second transmission assembly is matched with the first transmission assembly and drives the second rotating disc to rotate. The defoaming device has the advantages that the first turntable rotates to drive the knocking rod to rotate, and the knocking rod knocks the first mold and the second mold, so that the first mold and the second mold vibrate, the overall movement of materials is reduced, and the defoaming effect is good.
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Description

Technical Field

[0001] The utility model belongs to the technical field of die casting, and relates to an aluminum alloy casting die. Background Technique

[0002] A casting die refers to making the structural shape of a part in advance with other materials that are easier to form, and then placing the die in a sand mold. As a result, a cavity with the same structural dimensions as the part is formed in the sand mold. Then, a fluid with fluidity is poured into the cavity, and after the fluid cools and solidifies, a part with exactly the same shape and structure as the die can be formed. The casting die is an important part of the casting process. Aluminum alloy uses a casting die during the casting process.

[0003] An aluminum alloy casting die disclosed in Chinese Patent CN216729431U includes a base, a first support rod, a second support rod, a first guide post, a second guide post, a third guide post, a first die, a second die, a rotating shaft, and a feeding barrel. When pouring materials into the first die and the second die, the second connecting shaft drives the convex block to abut against the bottom of the first die, so that the first die and the second die can vibrate up and down, thus avoiding the generation of air bubbles in the materials in the first die and the second die.

[0004] This casting die vibrates the first die and the second die up and down by the convex block. When there is a large amount of material in the first die and the second die, the material is likely to move up and down as a whole with the first die and the second die, resulting in a poor defoaming effect.

[0005] To solve the above problems, the utility model proposes an aluminum alloy casting die. Content of the Utility Model

[0006] To solve the problems in the background technique, the utility model proposes an aluminum alloy casting die.

[0007] To achieve the above purpose, the technical solution adopted by the utility model is as follows: it includes a bottom plate, and above the bottom plate, there are arranged a vertically rotating feeding barrel and a horizontally rotating second turntable. On the top of the second turntable, there are arranged a first die and a second die, and the feeding barrel is located directly above the first die and the second die;

[0008] A first turntable is rotatably arranged above the bottom plate, and a plurality of knocking rods are evenly and fixedly connected to the outer surface of the first turntable. The knocking rod is composed of an elastic rod and a knocking ball, and the end of the knocking rod is in abutting fit with the outer surfaces of the first die and the second die;

[0009] A first transmission component and a second transmission component are arranged on the bottom plate. The first transmission component cooperates with the feeding barrel. When the feeding barrel rotates, the first transmission component drives the first turntable to rotate. The second transmission component cooperates with the first transmission component, and the second transmission component drives the second turntable to rotate.

[0010] Further, two symmetrically arranged support plates are fixedly connected to the top of the bottom plate. The feeding barrel is located between the two support plates. Two symmetrically arranged first rotating shafts are fixedly connected to the outer surface of the feeding barrel. The first rotating shafts are horizontally arranged, and the other ends of the two first rotating shafts respectively penetrate through the corresponding support plates rotatably;

[0011] One side of one of the support plates is fixedly connected with a motor, and the output shaft of the motor is fixedly connected with the corresponding first rotating shaft.

[0012] Further, a support ring is fixedly connected to the top of the bottom plate. The second turntable is rotatably connected to the top of the support ring. A third rotating shaft is coaxially fixedly connected to the bottom of the second turntable. The bottom end of the third rotating shaft is rotatably connected to the top of the bottom plate. The third rotating shaft is located inside the support ring.

[0013] Further, a connecting plate is fixedly connected to one side of one of the support plates. The first turntable is located above the connecting plate. A second rotating shaft is coaxially fixedly connected to the bottom of the first turntable. The second rotating shaft penetrates through the connecting plate rotatably, and the second rotating shaft is rotatably connected to the connecting plate through a bearing.

[0014] Further, the first transmission component includes a belt. A first belt pulley is fixedly sleeved on one end of one of the first rotating shafts far away from the feeding barrel. A transmission shaft penetrates through one of the support plates close to the first belt pulley rotatably. The transmission shaft and the first rotating shaft are parallel and correspond up and down. One end of the transmission shaft penetrates through the support ring;

[0015] A second belt pulley is fixedly sleeved on the end of the transmission shaft far away from the support ring. The belt is sleeved on the first belt pulley and the second belt pulley in a transmission manner. A first bevel gear is fixedly sleeved on the transmission shaft;

[0016] A second bevel gear is fixedly connected to the bottom end of the second rotating shaft. The second bevel gear meshes with the first bevel gear.

[0017] Further, the second transmission component includes a worm. The worm is fixedly connected to one end of the transmission shaft extending into the support ring. A worm gear is fixedly sleeved on the third rotating shaft. The worm gear meshes with the worm.

[0018] Further, the first mold is fixedly connected to the top of the second turntable. The second mold is slidably connected to the top of the second turntable;

[0019] A chute is formed on the top surface of the second turntable. A slider is fixedly connected to the bottom of the second mold. The slider is slidably connected to the inside of the chute. An electric telescopic rod is fixedly connected between one side of the slider and the inner wall of the chute.

[0020] Compared with the prior art, the utility model has the following beneficial effects:

[0021] 1. The aluminum alloy casting mold is provided with a first turntable, and a number of knocking rods are evenly and fixedly connected to the outer surface of the first turntable. When the motor drives the first rotating shaft and the feeding barrel to rotate, the feeding barrel adds materials into the first mold and the second mold. At the same time, the first transmission component will drive the first turntable to rotate, so that a number of knocking rods rotate and knock the first mold and the second mold one by one, causing the first mold and the second mold to vibrate, reducing the overall movement of the material, and achieving good defoaming effect.

[0022] 2. The aluminum alloy casting mold is provided with a second turntable. When the knocking rods knock the first mold and the second mold, the second transmission component will drive the second turntable to rotate, driving the first mold and the second mold to rotate, so that the knocking rods knock different parts of the first mold and the second mold, further improving the defoaming effect. Description of the Drawings

[0023] Figure 1 is the three-dimensional structural schematic diagram of the present utility model;

[0024] Figure 2 is the present utility model Figure 1 top view;

[0025] Figure 3 is the structural schematic diagram inside the second turntable of the present utility model;

[0026] Figure 4 is the structural schematic diagram inside the support ring of the present utility model.

[0027] In the figure: 1, bottom plate; 2, support plate; 3, fixed plate; 4, motor; 5, first rotating shaft; 6, feeding barrel; 7, first belt pulley; 8, belt; 9, second belt pulley; 10, transmission shaft; 11, first bevel gear; 12, second bevel gear; 13, second rotating shaft; 14, connecting plate; 15, first turntable; 16, knocking rod; 17, worm; 18, worm wheel; 19, third rotating shaft; 20, second turntable; 21, support ring; 22, electric telescopic rod; 23, slider; 24, first mold; 25, second mold; 26, chute. Detailed Embodiments

[0028] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0029] Such as Figures 1-4As shown in the figure, the technical solution adopted by the utility model is as follows: an aluminum alloy casting mold, including a bottom plate 1, above which a vertically rotating charging bucket 6 and a horizontally rotating second turntable 20 are provided.

[0030] Two symmetrically arranged support plates 2 are fixedly connected to the top of the bottom plate 1, and the charging bucket 6 is located between the two support plates 2. Two symmetrically arranged first rotating shafts 5 are fixedly connected to the outer surface of the charging bucket 6. The first rotating shafts 5 are horizontally arranged, and the other ends of the two first rotating shafts 5 respectively rotate through the corresponding support plates 2. Rotating the charging bucket 6 between the two support plates 2 facilitates the use of the charging bucket 6 for pouring.

[0031] A motor 4 is fixedly connected to one side of one of the support plates 2, and the output shaft of the motor 4 is fixedly connected to the corresponding first rotating shaft 5. An L-shaped fixing plate 3 is fixedly connected to one side of this support plate 2, and the motor 4 is fixed on the fixing plate 3 to support the motor 4. The motor 4 is a reduction motor.

[0032] A support ring 21 is fixedly connected to the top of the bottom plate 1, and the second turntable 20 is rotatably connected to the top of the support ring 21. A third rotating shaft 19 is coaxially fixedly connected to the bottom of the second turntable 20, and the bottom end of the third rotating shaft 19 is rotatably connected to the top of the bottom plate 1. The third rotating shaft 19 is located inside the support ring 21.

[0033] A first turntable 15 is rotatably arranged above the bottom plate 1.

[0034] A connecting plate 14 is fixedly connected to one side of one of the support plates 2, and the first turntable 15 is located above the connecting plate 14. A second rotating shaft 13 is coaxially fixedly connected to the bottom of the first turntable 15, and the second rotating shaft 13 rotates through the connecting plate 14.

[0035] The second rotating shaft 13 is rotatably connected to the connecting plate 14 through a bearing. The outer ring of the bearing is fixedly connected inside the connecting plate 14, and the inner ring of the bearing is fixedly sleeved on the second rotating shaft 13.

[0036] A number of knocking rods 16 are evenly fixedly connected to the outer surface of the first turntable 15, and the ends of the knocking rods 16 are in abutting fit with the outer surfaces of the first mold 24 and the second mold 25. The knocking rod 16 is composed of an elastic rod and a knocking ball. One end of the elastic rod is fixedly connected to the first turntable 15, and the knocking ball is fixedly connected to the other end of the elastic rod.

[0037] A first transmission component and a second transmission component are arranged on the bottom plate 1. The first transmission component cooperates with the charging bucket 6, and when the charging bucket 6 rotates, the first transmission component drives the first turntable 15 to rotate.

[0038] The first transmission assembly includes a belt 8. One end of a first rotating shaft 5 away from the charging bucket 6 is fixedly sleeved with a first pulley 7, and a transmission shaft 10 is rotatably penetrated through a support plate 2 close to the first pulley 7. The transmission shaft 10 and the first rotating shaft 5 are parallel and correspond up and down, and one end of the transmission shaft 10 is rotatably penetrated through a support ring 21.

[0039] One end of the transmission shaft 10 away from the support ring 21 is fixedly sleeved with a second pulley 9, and the belt 8 is sleeved on the first pulley 7 and the second pulley 9 for transmission. A first bevel gear 11 is fixedly sleeved on the transmission shaft 10.

[0040] The bottom end of a second rotating shaft 13 is fixedly connected with a second bevel gear 12, and the second bevel gear 12 meshes with the first bevel gear 11.

[0041] The second transmission assembly cooperates with the first transmission assembly, and the second transmission assembly drives the second turntable 20 to rotate.

[0042] The second transmission assembly includes a worm 17, and the worm 17 is fixedly connected to one end of the transmission shaft 10 extending into the support ring 21. A worm gear 18 is fixedly sleeved on a third rotating shaft 19, and the worm gear 18 meshes with the worm 17.

[0043] A first mold 24 and a second mold 25 are arranged on the top of the second turntable 20, and the charging bucket 6 is located directly above the first mold 24 and the second mold 25. When the charging bucket 6 rotates, it will pour the aluminum alloy material into the first mold 24 and the second mold 25.

[0044] The first mold 24 is fixedly connected to the top of the second turntable 20. The second mold 25 is slidably connected to the top of the second turntable 20.

[0045] A chute 26 is formed on the top surface of the second turntable 20, a slider 23 is fixedly connected to the bottom of the second mold 25, and the slider 23 is slidably connected to the inside of the chute 26. A fixed connection is provided between one side of the slider 23 and the inner wall of the chute 26 with an electric telescopic rod 22. By pushing the second mold 25 to move through the electric telescopic rod 22, it is convenient for mold closing and mold opening.

[0046] Working principle:

[0047] During use, pour the aluminum alloy solution material into the charging bucket 6, start the motor 4, the output shaft of the motor 4 drives the connected first rotating shaft 5 to rotate, so that the charging bucket 6 rotates, and the other first rotating shaft 5 rotates.

[0048] When the charging bucket 6 rotates, it will pour the material into the first mold 24 and the second mold 25.

[0049] And the first rotating shaft 5 will drive the first pulley 7 to rotate, and through the belt 8, the second pulley 9 is driven to rotate, so that the transmission shaft 10 and the first bevel gear 11 rotate.

[0050] The first bevel gear 11 drives the second bevel gear 12 to rotate, causing the second rotating shaft 13 and the first turntable 15 to rotate. This causes several tapping rods 16 to rotate. Since the tapping rod 16 is composed of an elastic rod and a tapping ball, when rotating, the tapping ball hits the first mold 24 and the second mold 25. Then the elastic rod deforms and separates from the first mold 24 and the second mold 25. The next tapping rod 16 continues to hit the first mold 24 and the second mold 25, causing the first mold 24 and the second mold 25 to vibrate, achieving the purpose of defoaming.

[0051] At the same time, the transmission shaft 10 drives the worm 17 to rotate, causing the worm gear 18 and the third rotating shaft 19 to rotate, and the second turntable 20 to rotate. This drives the first mold 24 and the second mold 25 to rotate, enabling the tapping rod 16 to tap different positions on the first mold 24 and the second mold 25, further improving the defoaming effect.

[0052] After the feeding is completed, the motor 4 rotates the injection barrel 6 to the vertical state for convenient use in the next time. And the material is formed inside the first mold 24 and the second mold 25.

[0053] Start the electric telescopic rod 22 to push the slider 23 to slide inside the chute 26, separating the second mold 25 from the first mold 24, and then the formed product can be taken out.

[0054] After that, the electric telescopic rod 22 pulls the second mold 25 to one side of the first mold 24 for mold closing and continues to be used.

[0055] Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. An aluminum alloy casting mold, characterized in that, It includes a bottom plate (1), above which there are arranged a vertically rotatable material injection barrel (6) and a horizontally rotatable second turntable (20). At the top of the second turntable (20), there are arranged a first mold (24) and a second mold (25), and the material injection barrel (6) is located directly above the first mold (24) and the second mold (25). Above the bottom plate (1), a first turntable (15) is rotatably arranged. On the outer surface of the first turntable (15), a number of percussion rods (16) are evenly and fixedly connected. The percussion rods (16) are composed of elastic rods and percussion balls, and the ends of the percussion rods (16) are in abutting cooperation with the outer surfaces of the first mold (24) and the second mold (25). On the bottom plate (1), a first transmission assembly and a second transmission assembly are arranged. The first transmission assembly cooperates with the material injection barrel (6). When the material injection barrel (6) rotates, the first transmission assembly drives the first turntable (15) to rotate. The second transmission assembly cooperates with the first transmission assembly, and the second transmission assembly drives the second turntable (20) to rotate.

2. A kind of aluminum alloy casting mold according to claim 1, characterized in that: On the top of the bottom plate (1), two symmetrically arranged support plates (2) are fixedly connected. The material injection barrel (6) is located between the two support plates (2). On the outer surface of the material injection barrel (6), two symmetrically arranged first rotating shafts (5) are fixedly connected. The first rotating shafts (5) are horizontally arranged, and the other ends of the two first rotating shafts (5) respectively rotate through the corresponding support plates (2). On one side of one of the support plates (2), a motor (4) is fixedly connected. The output shaft of the motor (4) is fixedly connected to the corresponding first rotating shaft (5).

3. An aluminum alloy casting mold according to claim 2, characterized in that: On the top of the bottom plate (1), a support ring (21) is fixedly connected. The second turntable (20) is rotatably connected to the top of the support ring (21). At the bottom of the second turntable (20), a third rotating shaft (19) is coaxially fixedly connected. The bottom end of the third rotating shaft (19) is rotatably connected to the top of the bottom plate (1), and the third rotating shaft (19) is located inside the support ring (21).

4. An aluminum alloy casting mold according to claim 3, characterized in that: On one side of one of the support plates (2), a connecting plate (14) is fixedly connected. The first turntable (15) is located above the connecting plate (14). At the bottom of the first turntable (15), a second rotating shaft (13) is coaxially fixedly connected. The second rotating shaft (13) rotates through the connecting plate (14), and the second rotating shaft (13) is rotatably connected to the connecting plate (14) through a bearing.

5. A kind of aluminum alloy casting mold according to claim 4, characterized in that: The first transmission assembly includes a belt (8). At the end of one of the first rotating shafts (5) away from the material injection barrel (6), a first pulley (7) is fixedly sleeved. On one of the support plates (2) close to the first pulley (7), a transmission shaft (10) rotates through. The transmission shaft (10) and the first rotating shaft (5) are parallel and correspond up and down. One end of the transmission shaft (10) rotates through the support ring (21). At the end of the transmission shaft (10) away from the support ring (21), a second pulley (9) is fixedly sleeved. The belt (8) is sleeved on the first pulley (7) and the second pulley (9) in a transmission manner. On the transmission shaft (10), a first bevel gear (11) is fixedly sleeved. The bottom end of the second rotating shaft (13) is fixedly connected with a second bevel gear (12), and the second bevel gear (12) meshes with the first bevel gear (11).

6. An aluminum alloy casting mold according to claim 5, characterized in that: The second transmission assembly includes a worm (17). The worm (17) is fixedly connected to one end of the transmission shaft (10) extending into the inside of the support ring (21). A worm wheel (18) is fixedly sleeved on the third rotating shaft (19), and the worm wheel (18) meshes with the worm (17).

7. A kind of aluminum alloy casting mold according to claim 1, characterized in that: The first mold (24) is fixedly connected to the top of the second turntable (20), and the second mold (25) is slidably connected to the top of the second turntable (20). A chute (26) is formed in the top surface of the second turntable (20). A slider (23) is fixedly connected to the bottom of the second mold (25). The slider (23) is slidably connected to the inside of the chute (26). An electric telescopic rod (22) is fixedly connected between one side of the slider (23) and the inner wall of the chute (26).

Citation Information

Patent Citations

  • Aluminum alloy casting mold

    CN216729431U