Automatic inhaul cable machining equipment

Abstract

The utility model discloses automatic inhaul cable processing equipment, which belongs to the technical field of inhaul cable processing, and comprises a first workbench and a second workbench which are positioned on the same horizontal line and are consistent in height, and further comprises an automatic cable feeding assembly positioned on the outer side of the first workbench and used for conveying an inhaul cable; the automatic wire stripping and cutting assembly is located at the top of the first workbench and used for conducting wire stripping and cutting treatment on the inhaul cable; the guiding assembly is located above the first workbench and used for limiting the inhaul cable not to deviate in the conveying process, according to the automatic machining equipment for the inhaul cable, through the automatic machining process, the manual operation time is remarkably shortened, the labor intensity is remarkably reduced, through accurate control of the PLC, the continuous and stable machining process is achieved, and the production efficiency is greatly improved.

Description

Technical Field

[0001] The utility model relates to the technical field of cable processing, and more specifically, to an automatic cable processing device. Background Art

[0002] A cable is a polyseme, and its meaning varies according to different usage scenarios and contexts. In a broad sense, a cable can be understood as a general term for ropes. It originated from ancient ropes, and with the development of human society and the improvement of living standards, its materials and properties have evolved continuously. In modern engineering, cables are often specifically divided into three categories: ropes, cables, and guy wires according to their diameters and application scenarios. In the engineering field, a cable specifically refers to a steel cable used to stabilize steel structural members or to stabilize and tension membrane products. In a specific industry or context, a cable also refers to a rope used in towing or as a towing rope, such as the rope that pulls the bucket to dig and gather soil in a towing excavator. With the development of materials science, new materials such as carbon fiber have also been applied to the manufacture of cables.

[0003] The patent with the publication number CN218575125U discloses an automatic cable tube cutting machine, which includes a processing table. A hydraulic cylinder is fixedly installed on the top of the processing table, and a resisting column is fixedly installed on the top of the base of the processing table. A cutting knife is fixedly installed at the telescopic end of the hydraulic cylinder. An electric push rod is fixedly installed on the processing table, and a triangular block A is fixedly installed at the telescopic end of the electric push rod. A through rod is slidably connected through the triangular block A. A collecting frame is fixedly installed at the right end of the through rod. A first spring is fixedly connected between the side wall of the collecting frame and the side wall of the triangular block A. A driving mechanism is provided between the left end of the through rod and the side wall of the processing table, and a screening mechanism is provided on the side wall of the collecting frame. The structure of this utility model is reasonably designed. It can separate the debris generated during the cutting of the cable tube from the cable tube after cutting, eliminating the subsequent manual separation operation by the operator, and greatly reducing the working intensity of the operator.

[0004] Although this device has many beneficial effects, there are still the following problems: Although this automatic cutting machine can separate the debris generated during cutting from the cable tube, eliminating the subsequent manual separation operation by the operator, in the current production process, the length is mainly measured manually, the wire is stripped, cut, the terminal is punched, and the appearance is inspected manually, without automated operation. This operation method has a high labor intensity, no standard actions, unstable product quality, and quality hidden dangers such as scratches on the wire core during processing. Summary of the Utility Model

[0005] (1) Technical Problems to be Solved

[0006] In view of the deficiencies of the prior art, the present utility model provides an automatic cable processing device, which solves the above problems.

[0007] (2) Technical Solution

[0008] To achieve the above-mentioned purpose, the present utility model provides the following technical solution: a cable automatic processing device, including a first workbench and a second workbench, the first workbench and the second workbench are on the same horizontal line and have the same height, and further include:

[0009] An automatic wire feeding component, which is located outside the first workbench and is used for transmitting the cable;

[0010] An automatic wire stripping and cutting component, which is located on the top of the first workbench and is used for wire stripping and cutting the cable;

[0011] A guiding component, which is located above the first workbench and is used to prevent the cable from deviating during transmission.

[0012] Preferably, the automatic wire feeding component includes an automatic wire feeder and a vibrating bowl. Four automatic wire feeders are fixedly installed at the bottom outside the first workbench, and vibrating bowls are fixedly installed on the outer surfaces of the four automatic wire feeders.

[0013] Preferably, the automatic wire stripping and cutting component includes a wire stripping and cutting device. The wire stripping and cutting device is fixedly installed on the top of the first workbench. The wire stripping and cutting device is composed of an air switch, a time relay, and a counter, and the air switch, the time relay, and the counter are all located inside the wire stripping and cutting device.

[0014] Preferably, the guiding component includes a support frame and a wire guiding block. A plurality of support frames are fixedly installed at equal intervals on the top of the first workbench, wire guiding blocks are fixedly connected between the plurality of support frames, and the plurality of wire guiding blocks are fixedly connected to the top of the first workbench.

[0015] Preferably, a PLC automatic controller is fixedly installed on the top of the first workbench. Two second guiding rollers are rotatably connected to the outer surface of the PLC automatic controller. The two second guiding rollers are arranged vertically. A first guiding roller is rotatably connected to the top of the first workbench. The first guiding roller is movably connected to the two second guiding rollers, and the cable is located between the two second guiding rollers.

[0016] Preferably, a product collection table is fixedly connected to the top of the second workbench.

[0017] (3) Beneficial Effects

[0018] Compared with the prior art, the present utility model provides a cable automatic processing device, which has the following beneficial effects:

[0019] 1. The cable automatic processing equipment significantly reduces the time and labor intensity of manual operation through an automated processing process. Through the precise control of the PLC controller, a continuous and stable processing process is achieved, greatly improving production efficiency. In particular, the production rate is set at 40 PCS / min (and can be adjusted to not less than 20 PCS / min), representing a qualitative leap in production efficiency compared to traditional manual or semi-automatic production methods.

[0020] 2. The cable automatic processing equipment ensures the smooth transmission and precise processing of the cable during the processing through the precise cooperation of key components such as an automatic wire feeder, a guiding component, and an automatic wire stripping and cutting device. The length and precision of wire stripping and cutting are precisely controlled by a time relay and a counter, effectively avoiding errors caused by human factors and improving the quality and consistency of products. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 is a schematic structural view of the present utility model;

[0022] Figure 2 is a side view of the structure of the present utility model;

[0023] Figure 3 is a schematic structural view of the vibratory bowl of the present utility model;

[0024] Figure 4 is a schematic structural view of the wire guide block of the present utility model.

[0025] In the figure: 1. First workbench; 2. Second workbench; 3. Automatic wire feeder; 4. Product collection table; 5. Wire stripping and cutting device; 6. PLC automatic controller; 7. First guiding roller; 8. Second guiding roller; 9. Support frame; 10. Vibratory bowl; 11. Wire guide block. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0026] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0027] Please refer to Figures 1 - 4 , the present utility model provides a technical solution:

[0028] The cable automatic processing equipment includes a first workbench 1 and a second workbench 2. The first workbench 1 and the second workbench 2 are on the same horizontal line and have the same height. It further includes:

[0029] The automatic wire feeding assembly is located outside the first workbench 1 and is used for transmitting the cable.

[0030] The automatic wire stripping and cutting assembly is located on the top of the first workbench 1 and is used for wire stripping and cutting of the cable.

[0031] The guiding assembly is located above the first workbench 1 and is used to prevent the cable from deviating during transmission. Raw materials such as the cable, long hollow tube, and short sleeve are respectively placed in the vibrating bowl 10 of the automatic wire feeder 3 to ensure that they can smoothly enter the wire feeding system.

[0032] Furthermore, the automatic wire feeding assembly includes an automatic wire feeder 3 and a vibrating bowl 10. Four automatic wire feeders 3 are fixedly installed at the outer bottom of the first workbench 1, and vibrating bowls 10 are fixedly installed on the outer surfaces of the four automatic wire feeders 3. Workers assemble the wire reel onto the automatic wire feeder 3, thread the wire according to the installation method, and thread the wire through the automatic wire stripping and cutting machine. Then, turn on the power switch of the equipment, start the PLC automatic controller 6, enter the automatic working mode, and the vibrating bowl 10 starts to work.

[0033] Furthermore, the automatic wire stripping and cutting assembly includes a wire stripping and cutting device 5. The wire stripping and cutting device 5 is fixedly installed on the top of the first workbench 1. The wire stripping and cutting device 5 consists of an air switch, a time relay, and a counter. The air switch, time relay, and counter are all located inside the wire stripping and cutting device 5. When the cable is transmitted to the automatic wire stripping and cutting device 5, the air switch, time relay, and counter inside the device work together. The air switch controls the start and stop of the device, the time relay sets the wire stripping time, and the counter records the number of processing times. The wire stripping mechanism strips the cable according to the preset parameters. After wire stripping is completed, the device continues to perform fixed-distance cutting on the cable, and the time relay controls the action time of the cutting knife.

[0034] Furthermore, the guiding assembly includes a support frame 9 and a wire guiding block 11. A plurality of support frames 9 evenly distributed are fixedly installed on the top of the first workbench 1. A wire guiding block 11 is fixedly connected between the plurality of support frames 9, and the plurality of wire guiding blocks 11 are fixedly connected to the top of the first workbench 1. The guiding assembly (composed of the support frame 9 and the wire guiding block 11) ensures that the cable does not deviate during transmission and moves forward in a straight line.

[0035] Furthermore, a PLC automatic controller 6 is fixedly installed on the top of the first workbench 1. Two second guide rollers 8 are rotatably connected to the outer surface of the PLC automatic controller 6. The two second guide rollers 8 are arranged vertically. A first guide roller 7 is rotatably connected to the top of the first workbench 1. The first guide roller 7 is movably connected to the two second guide rollers 8. The cable is located between the two second guide rollers 8. The cable is guided by the first guide roller 7 and the two vertically arranged second guide rollers 8 to ensure the smooth transmission of the cable.

[0036] Furthermore, a product collection table 4 is fixedly connected to the top of the second workbench 2. The processed cable is fed into the product collection table 4 on the second workbench 2.

[0037] Working principle: When the staff needs to use this cable automatic processing equipment, place raw materials such as cables, long hollow tubes, and short sleeves in the vibrating bowl 10 of the automatic wire feeder 3 respectively to ensure that they can smoothly enter the wire feeding system. Manually assemble the wire reel onto the automatic wire feeder 3, thread the wire according to the installation method, and thread the wire through the automatic wire stripping and cutting machine. Turn on the power switch of the equipment, start the PLC automatic controller 6, and enter the automatic working mode. The vibrating bowl 10 starts to work, and through vibration, it orderly conveys raw materials such as cables, hollow tubes, and sleeves into the automatic wire feeder 3. The automatic wire feeder 3 receives the raw materials from the vibrating bowl 10 and smoothly conveys the cable one by one into the subsequent processing links through its internal mechanical structure. The cable is guided by the first guide roller 7 and the two vertically arranged second guide rollers 8 to ensure the smooth transmission of the cable. The guiding component (composed of a support frame 9 and a wire guiding block 11) ensures that the cable does not deviate during the transmission process and keeps moving straight forward, preparing for the subsequent wire stripping and cutting processes. When the cable is conveyed to the automatic wire stripping and cutting equipment 5, the air switch, time relay, and counter inside the equipment work together. The air switch controls the start and stop of the equipment. The time relay sets the wire stripping time, and the counter records the number of processed times. The wire stripping mechanism strips the cable according to the preset parameters. After wire stripping, the equipment continues to perform fixed-distance cutting on the cable. The time relay controls the action time of the cutting tool to ensure that the length of each cut is precisely 2500 mm. The counter records the number of cuts each time to achieve beat control. The processed cable is fed into the product collection table 4 on the second workbench 2. The product collection table 4 can be a collection box with partition grooves to facilitate the distinction and sorting of cable products of different batches or lengths. The entire processing process is monitored and adjusted by the PLC automatic controller 6. The PLC controls the coordinated work of each component according to the preset program and parameters to ensure the stability and efficiency of the processing process. By adjusting the parameters of the time relay and counter, different processing beats and quantity requirements can be achieved. In this example, the beat is set to 40 PCS / minute, but it can be adjusted according to actual needs. The minimum beat is not less than 20 PCS / minute.

[0038] The foregoing has shown and described the basic principles, principal features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments, and the above embodiments and the descriptions in the specification are only preferred examples of the present utility model and are not used to limit the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will also have various changes and improvements, and all these changes and improvements fall within the scope of the present utility model claimed. The scope of protection claimed for the present utility model is defined by the appended claims and their equivalents.

Claims

1. The cable automatic processing equipment, including a first workbench (1) and a second workbench (2), is characterized in that: The first workbench (1) and the second workbench (2) are on the same horizontal line and have the same height, and further include: An automatic wire feeding assembly, which is located outside the first workbench (1) and is used for transmitting the cable; An automatic wire stripping and cutting assembly, which is located on the top of the first workbench (1) and is used for wire stripping and cutting of the cable; A guiding assembly, which is located above the first workbench (1) and is used to prevent the cable from deviating during transmission.

2. The cable automatic processing equipment according to claim 1, characterized in that: The automatic wire feeding assembly includes an automatic wire feeder (3) and a vibrating bowl (10). Four automatic wire feeders (3) are fixedly installed at the bottom outside the first workbench (1), and vibrating bowls (10) are fixedly installed on the outer surfaces of the four automatic wire feeders (3).

3. The cable automatic processing equipment according to claim 1, characterized in that: The automatic wire stripping and cutting assembly includes a wire stripping and cutting device (5). The wire stripping and cutting device (5) is fixedly installed on the top of the first workbench (1). The wire stripping and cutting device (5) consists of an air switch, a time relay, and a counter, and the air switch, the time relay, and the counter are all located inside the wire stripping and cutting device (5).

4. The cable automatic processing equipment according to claim 1, characterized in that: The guiding assembly includes a support frame (9) and a wire guiding block (11). A plurality of support frames (9) evenly distributed at equal intervals are fixedly installed on the top of the first workbench (1), and wire guiding blocks (11) are fixedly connected between the plurality of support frames (9). The plurality of wire guiding blocks (11) are fixedly connected to the top of the first workbench (1).

5. The cable automatic processing equipment according to claim 1, characterized in that: A PLC automatic controller (6) is fixedly installed on the top of the first workbench (1). Two second guiding rollers (8) are rotatably connected to the outer surface of the PLC automatic controller (6). The two second guiding rollers (8) are arranged vertically. A first guiding roller (7) is rotatably connected to the top of the first workbench (1). The first guiding roller (7) is movably connected to the two second guiding rollers (8). The cable is located between the two second guiding rollers (8).

6. The cable automatic processing equipment according to claim 1, characterized in that: A product collection table (4) is fixedly connected to the top of the second workbench (2).

Images