Brake small assembly assembling machine

By designing an automated brake assembly machine, the multi-process and one-machine forming and assembly of brake assembly is realized, solving the problems of many equipment and transportation in the prior art, and improving production efficiency and assembly quality.

CN223084163UActive Publication Date: 2025-07-11RUIAN JUBANG AUTO PARTS CO LTD

Patent Information

Application Number
CN202420998874.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2025-07-11
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

During the production process of existing brake small assembly, the assembly of each component requires multiple equipment and multiple transfers, resulting in increased production complexity and cost. The existing pressing device cannot effectively limit the threaded guide rod, affecting the assembly efficiency and quality.

Method used

A small brake assembly assembly machine is designed, including a workbench, clamping device, clamping device and riveting pressing mechanism. Multi-process automatic assembly is achieved through the cooperation of cylinders and slide rails. The guide sleeve and telescopic spring are used to ensure accurate positioning and reset of the pressure rod. The motor drives the limit thread guide rod, and the riveting pressing mechanism ensures rivet edge accuracy.

Benefits of technology

Multi-process and one-machine forming and assembly of small braking assembly is realized, which improves production efficiency, reduces costs, and ensures component stability and accuracy during assembly.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223084163U_ABST
    Figure CN223084163U_ABST
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Abstract

The utility model relates to an assembling machine for a small brake assembly. The assembling machine comprises a workbench, a clamp, a pressure head device, a clamping device and a plurality of groups of riveting mechanisms, the pressure head device comprises a first mounting plate, a first air cylinder and a first sliding rail, a first through hole is formed in the first mounting plate, the first sliding rail is slidably connected with a sliding plate, the sliding plate is linked with a plurality of groups of pressure rod mechanisms, and the end part of the sliding plate is linked with a second air cylinder. The small brake assembly assembling machine has the advantages that multi-procedure assembling of the small brake assembly can be achieved, multiple devices do not need to be arranged, products do not need to be operated for multiple times, assembling of the small brake assembly is facilitated, production efficiency is improved, in the whole assembling process, the steel ball sleeve screw cannot shake left and right or move up and down, and production efficiency is improved. And the threaded guide rod cannot move up and down.
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Description

Technical Field

[0001] The utility model specifically relates to an assembly machine for a small brake assembly. Background Art

[0002] In the field of parking brakes, the small brake assembly plays a crucial role. When the driver activates the brake by pulling the handbrake after the vehicle has come to a stop, the small brake assembly begins to function. It pushes the piston, causing the brake pads to tightly engage with the brake disc, ensuring the vehicle is parked stably. The core components of the small brake assembly include a spring seat sleeve, a spring, a steel ball sleeve, a steel ball sleeve screw, a threaded guide rod, steel balls, and gaskets. The precise fit between the various components is the key to ensuring the braking effect.

[0003] The Chinese utility model patent publication number "CN205025976U" discloses a design of a brake caliper assembly. The small brake assembly mentioned in this application is a part of the brake caliper assembly and is responsible for being installed on the parking caliper body. One end is connected to the rotating bracket through a steel ball sleeve screw, and the other end is connected to the adjusting sleeve through a threaded guide rod. During operation, the movement of the rotating bracket drives the steel ball sleeve screw, and through a series of precise transmissions, the brake pads on the brake caliper are driven to achieve the braking function. Through the attached Figure 1 drawings in the patent publication document, the specific structure and installation position of the small brake assembly can be clearly seen.

[0004] However, during the production process of the small brake assembly, after each component is processed, it needs to go through an assembly process to form a complete assembly. This involves key steps such as the press-fitting of the threaded guide rod, the assembly of the steel ball sleeve screw, and the downward pressing and riveting edge actions. Existing assembly machines have limitations in this regard. Usually, it is difficult to complete all processes on a single device, resulting in the necessity to use multiple devices and transfer the products multiple times. It is impossible to achieve one-machine forming, increasing the complexity and cost of production.

[0005] Secondly, when the threaded guide rod is first press-fitted, due to the action of the spring, the threaded guide rod has a tendency to move upward. At this time, simply relying on the existing press-fitting device, there is no limiting component for the threaded guide rod provided below. After the cylinder retracts, the threaded guide rod pops up upward, and at this time, it is impossible to clamp the steel ball sleeve screw. Therefore, the existing press-fitting device cannot be directly applied to the assembly of the small brake assembly.

[0006] In summary, aiming at the deficiencies of the existing technology, this application proposes an assembly machine for a small brake assembly, aiming to solve the problem of multi-process press-fitting on one machine, which can be directly applied to the assembly of the small brake assembly, improve production efficiency, reduce production costs, and at the same time ensure the product quality and performance. Content of the Utility Model

[0007] The technical problem to be solved by the present utility model is to provide an assembly machine for a small brake assembly in view of the deficiencies of the above-mentioned prior art, which can realize multi-process assembly of the small brake assembly, without setting up multiple devices, nor repeatedly moving the product, facilitating the assembly of the small brake assembly, improving production efficiency, and during the entire assembly process, the steel ball sleeve screw will not sway left and right or move up and down, and the threaded guide rod will not move up and down either.

[0008] To achieve the above object, the present utility model provides the following technical solution: An assembly machine for a small brake assembly, including a workbench and a fixture installed on the workbench and used for clamping the product, characterized in that: it further includes a pressing head device distributed above the fixture, a clamping device distributed below the fixture, and a plurality of groups of riveting mechanisms distributed at intervals around the fixture; the pressing head device includes a first mounting plate, a first cylinder distributed above the first mounting plate, and a first slide rail distributed below the first mounting plate. A first through hole corresponding to the first cylinder is provided on the first mounting plate. The first slide rail is slidably connected with a sliding plate. The sliding plate is linked with a plurality of groups of pressing rod mechanisms. The plurality of groups of pressing rod mechanisms are arranged at intervals in sequence along the direction parallel to the axis of the first slide rail. The end of the sliding plate is linked with a second cylinder. The second cylinder can drive the sliding plate to reciprocate along the axis of the first slide rail. The first cylinder can drive a group of pressing rod mechanisms to reciprocate along the axis of the first cylinder through the first through hole.

[0009] By adopting the above technical solution, multi-process assembly of the small brake assembly can be realized, without setting up multiple devices, nor repeatedly moving the product, facilitating the assembly of the small brake assembly, and improving production efficiency. The specific operation is as follows: Place the spring seat sleeve on the fixture by hand or a manipulator, place the threaded guide rod on a group of pressing rod mechanisms, and place the steel ball sleeve screw on another group of pressing rod mechanisms; the pressing rod mechanism with the threaded guide rod moves down to complete the pressing of the threaded guide rod; then the clamping device limits the threaded guide rod, so that even after the group of pressing rod mechanisms rises, the threaded guide rod will not bounce up under the action of the spring; next, the pressing rod mechanism with the steel ball sleeve screw moves down. After the steel ball sleeve screw reaches the predetermined position, this group of pressing rod mechanisms does not rise temporarily; then the riveting mechanism works to rivet the riveted edge on the outer periphery of the spring seat sleeve, and the steel ball sleeve screw is connected to the spring seat sleeve, and then the pressing rod mechanism rises. It can be directly seen from the specific operation that this technical solution does not require repeatedly moving the product, can realize multi-process pressing of the small brake assembly, does not require setting up multiple devices, nor repeatedly moving the product, facilitates the assembly of the small brake assembly, and improves production efficiency. And during the entire assembly process, the steel ball sleeve screw will not sway left and right or move up and down, and the threaded guide rod will not move up and down either.

[0010] The above-mentioned small brake assembly machine can be further configured as follows: the pressing rod mechanism includes a guide sleeve that is hollow inside and open at both ends. A number of groups of second through holes are provided on the sliding plate. The upper end of each group of guide sleeves is installed in a group of second through holes. A pressing rod is slidably connected inside the guide sleeve. A second telescopic spring is sleeved on the outer periphery of the pressing rod. A second upper flange is fixed to the upper end of the pressing rod. A second lower flange is fixed inside the guide sleeve and is disposed opposite to the second upper flange. One end of the second telescopic spring is in contact connection with the second upper flange, and the other end is in contact connection with the second lower flange. The lower end of the pressing rod is linked with a clamping member capable of clamping materials.

[0011] With the above technical solution, through the cooperation of the guide sleeve and the second through holes on the sliding plate, the precise positioning of the pressing rod is achieved, ensuring the accuracy during the pressing process. Since the sliding plate can move along the first slide rail, and each guide sleeve can correspond to the first through hole, different pressing rod mechanisms can be quickly switched, improving work efficiency. The design of the second telescopic spring, the second upper flange, and the second lower flange ensures that the pressing rod can automatically reset after completing the pressing. The design of the guide sleeve with a hollow interior makes the device structure compact, occupies less space, and is convenient to be integrated into the existing production line. The specific operation is as follows: the sliding plate moves along the first slide rail driven by the second cylinder. Different guide sleeves will correspond to the second through holes, and only one group of guide sleeves corresponds to the first through hole at a time. The output end of the first cylinder passes through the first through hole to push the pressing rod downward. A clamping member for clamping materials is provided at the lower part of the pressing rod. After completing the pressing, the first cylinder resets, and the pressing rod will automatically reset under the action of the second telescopic spring.

[0012] The above-mentioned small brake assembly machine can be further configured as follows: a connecting hole is provided at the upper end of a group of clamping members. An insertion block matching the connecting hole is provided at the lower end of the pressing rod. A counterbore is provided at the lower end of the clamping member. A number of groups of notches are also provided at the lower end of the clamping member and are distributed at intervals on the outer periphery of the counterbore.

[0013] With the above technical solution, by providing the connecting hole and the insertion block, the detachable connection between the clamping member and the pressing rod can be achieved. The counterbore and the notches are further provided to facilitate the clamping member to clamp the threaded guide rod on the small brake assembly.

[0014] The above-mentioned small brake assembly machine can be further configured as follows: a connecting hole is provided at the upper end of a group of clamping members. An insertion block matching the connecting hole is provided at the lower end of the pressing rod. A cylindrical insertion hole is provided at the lower end of the clamping member. Guide insertion holes are also provided at the lower end of the clamping member and are distributed on the side of the cylindrical insertion hole.

[0015] By adopting the above technical solution, the detachable connection between the clamping member and the pressure rod can be realized by setting the connecting hole and the inserting block. Further, a cylindrical inserting hole is provided to facilitate the insertion of the rod portion of the steel ball sleeve screw; a guiding inserting hole is provided to position the steel ball sleeve screw during clamping, so as to facilitate the pressing and installation of the steel ball sleeve screw in the correct orientation.

[0016] The above-mentioned brake sub-assembly assembling machine can be further set as follows: a connecting hole is provided at the upper end of a set of clamping members, an inserting block matching with the connecting hole is provided at the lower end of the pressure rod, a riveting hole is provided at the lower end of the clamping member, and several groups of riveting blocks are evenly distributed in the riveting hole.

[0017] By adopting the above technical solution, the detachable connection between the clamping member and the pressure rod can be realized by setting the connecting hole and the inserting block. Further, a riveting block is provided to rivet the outer edge of the brake sub-assembly.

[0018] The above-mentioned brake sub-assembly assembling machine can be further set as follows: the clamping device includes a lower connecting member and motors distributed at the lower end of the lower connecting member, an internal threaded hole is provided at the upper end of the lower connecting member, a linkage sleeve is provided between the lower connecting member and the motors, the linkage sleeve is provided with a sliding hole penetrating along its own axis direction, guiding strip-shaped grooves are further provided on the linkage sleeve and distributed on the side of the sliding hole, the guiding strip-shaped grooves and the sliding hole are parallel to each other and communicate with each other, a plug pin is connected to the end of the lower connecting member, and the end of the plug pin extends into the guiding strip-shaped groove; the lower connecting member is slidably connected with the linkage sleeve through the sliding hole, the lower connecting member is coaxially rotated with the linkage sleeve through the plug pin and the guiding strip-shaped groove, and the lower connecting member is also linked with a reset assembly.

[0019] By adopting the above technical solution, when assembling the threaded guide rod, the threaded guide rod is pressed down onto the fixture by the pressing head device, and then the motor drives the lower connecting member to rotate. Since an internal threaded hole is provided on the lower connecting member, the lower end of the threaded guide rod will be threadedly connected with the lower connecting member, that is, the threaded guide rod is limited, and even if the pressing head device rises, the threaded guide rod will not bounce upward, which is convenient for the assembly of the steel ball sleeve screw. Further, by adding a linkage sleeve, a sliding hole, guiding strip-shaped grooves, and a plug pin, the rotational output form of the motor can be stably converted into the rotational form of the lower connecting member, and a certain degree of axial movement or self-adjustment is brought to the lower connecting member to adapt to the threaded connection mode between the lower connecting member and the threaded guide rod. The motor drives the linkage sleeve to rotate, and the lower connecting member rotates following the linkage sleeve under the action of the plug pin. Also, due to the threaded connection between the lower connecting member and the threaded guide rod, the lower connecting member can slide along the axis direction of the guiding strip-shaped groove relative to the linkage sleeve to adapt to the threaded connection mode between the lower connecting member and the threaded guide rod.

[0020] The above-mentioned small brake assembly machine can be further configured as follows: The reset assembly includes a first lower flange fixed to the end of the linkage sleeve, a first telescopic spring sleeved on the outer periphery of the lower connecting member, and a first upper flange fixed to the outer periphery of the lower connecting member. One end of the first telescopic spring is in abutting connection with the first upper flange, and the other end is in abutting connection with the first lower flange.

[0021] With the above technical solution, during the sliding process of the lower connecting member relative to the linkage sleeve along the axis direction of the guiding strip groove, the first telescopic spring will be compressed. During the process of the lower connecting member disengaging from the threaded guide rod, the first telescopic spring helps the lower connecting member to reset, so as to perform the next assembly of the threaded guide rod.

[0022] The above-mentioned small brake assembly machine can be further configured as follows: The riveting mechanism includes a riveting head. One end of the riveting head is provided with a riveting block, and the other end is linked with a slider. The end of the riveting block is provided with an arc-shaped riveting edge. The slider is slidably connected to a second slide rail. One end of the slider is linked with a third air cylinder, and the third air cylinder can drive the riveting block to reciprocate along the axis direction of the second slide rail through the slider.

[0023] With the above technical solution, the third air cylinder can drive the riveting head to reciprocate along the second slide rail through the slider. The cooperation relationship between the slider and the second slide rail improves the movement stability of the riveting head, thereby ensuring the riveting accuracy. The riveting block is provided with an arc-shaped riveting edge, which can well adapt to the shape of the spring seat sleeve. The two ends of the riveting edge are used for riveting, and during the riveting process, the riveting block will not interfere with the spring seat sleeve.

[0024] The above-mentioned small brake assembly machine can be further configured as follows: The end of the slider is provided with a "┥" groove, and both sides of the "┥" groove are open. The output end of the third air cylinder is connected with a screw rod. The end of the screw rod is provided with a nut, and the middle part of the screw rod is threadedly connected with a nut. The screw rod is detachably connected to the "┥" groove through the nut and the nut.

[0025] With the above technical solution, the detachable connection between the third air cylinder and the slider can be realized, and the positional relationship between the third air cylinder and the slider can also be conveniently adjusted, so as to make the transmission efficiency of the output force of the third air cylinder more accurate and stable.

[0026] The above-mentioned small brake assembly machine can be further configured as follows: The middle part of the fixture is provided with a placement hole penetrating through the fixture. The end face of the fixture is also provided with several groups of stoppers surrounding the outer periphery of the placement hole. Each adjacent two groups of stoppers are spaced apart and cooperate with the end face of the fixture to form a group of grooves. The pressing rod mechanism is distributed above the fixture, and the lower connecting member is distributed below the fixture.

[0027] With the above technical solution, the "placement hole" is used to accommodate the spring seat sleeve. The "groove" is used to accommodate the flanging outside the spring seat sleeve and prevent the spring seat sleeve from falling out of the fixture.

[0028] The present utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. Description of the Drawings

[0029] Figure 1 It is a schematic diagram of the overall structure of the embodiment of the present utility model;

[0030] Figure 2 It is a schematic diagram of the pressure head device of the embodiment of the present utility model;

[0031] Figure 3 It is a partial exploded view of the pressure head device of the embodiment of the present utility model;

[0032] Figure 4 It is a schematic diagram of the three sets of clamping parts of the embodiment of the present utility model;

[0033] Figure 5 It is a schematic diagram of the riveting mechanism of the embodiment of the present utility model;

[0034] Figure 6 It is a partial exploded view of the riveting mechanism of the embodiment of the present utility model;

[0035] Figure 7 It is a schematic diagram of the fixture of the embodiment of the present utility model;

[0036] Figure 8 It is a schematic diagram of the assembly of the fixture and the brake sub-assembly of the embodiment of the present utility model;

[0037] Figure 9 It is a schematic diagram of the brake sub-assembly of the embodiment of the present utility model;

[0038] Figure 10 It is a schematic diagram of the clamping device of the embodiment of the present utility model;

[0039] Figure 11 It is an exploded view of the clamping device of the embodiment of the present utility model;

[0040] Label annotations: workbench a / indenter device b / first mounting plate b1 / first cylinder b2 / first slide rail b3 / first through hole b4 / sliding plate b5 / second cylinder b6 / guide sleeve b7 / second through hole b8 / pressure bar b9 / second telescopic spring b10 / second upper flange b11 / second lower flange b12 / clamping part b13 / connection hole b14 / plug b15 / countersunk hole b16 / cylindrical jack b17 / guide jack b18 / riveting hole b19 / riveting block b20 / clamping device c / lower connecting part c1 / motor c2 / internal thread hole c3 / linkage sleeve c4 / sliding hole c5 / guide bar slot c6 / pin c7 / first lower flange c8 / first telescopic spring c9 / first upper flange c10 / riveting mechanism d / riveting head d1 / riveting block d2 / slider d3 / riveting edge d4 / second slide rail d5 / third cylinder d6 / "┥" slot d7 / screw d8 / nut d9 / nut d10 / fixture e / placement hole e1 / stop block e2 / groove e3. Detailed implementation manners

[0041] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0042] As Figures 1 to 11 shown in the brake sub-assembly machine, which includes a workbench a, a fixture e installed on the workbench a and used for clamping products, and further includes a pressure head device b distributed above the fixture e, a clamping device c distributed below the fixture e, and 3 groups of riveting mechanisms d spaced apart from each other and distributed around the periphery of the fixture e; the pressure head device b includes a first mounting plate b1, a first cylinder b2 distributed above the first mounting plate b1, and a first slide rail b3 distributed below the first mounting plate b1. The first mounting plate b1 is provided with a first through hole b4 corresponding to the first cylinder b2. The first slide rail b3 is slidably connected with a sliding plate b5. The sliding plate b5 is linked with 3 groups of pressure bar mechanisms. The 3 groups of pressure bar mechanisms are arranged at intervals in sequence along the direction parallel to the axis of the first slide rail b3. The end of the sliding plate b5 is linked with a second cylinder b6. The second cylinder b6 can drive the sliding plate b5 to reciprocate along the axis of the first slide rail b3. The first cylinder b2 can drive a group of pressure bar mechanisms to reciprocate along the axis of the first cylinder b2 through the first through hole b4. It can realize the multi-process assembly of the brake sub-assembly, without the need to set up multiple devices, nor the need to transfer the product multiple times, which is convenient for the assembly of the brake sub-assembly and improves production efficiency.

[0043] The press rod b9 mechanism includes a guide sleeve b7 with a hollow interior and open ends at both ends. There are 3 groups of second through holes b8 on the sliding plate b5. The upper end of each group of guide sleeves b7 is installed in a group of second through holes b8. A press rod b9 is slidably connected inside the guide sleeve b7. A second telescopic spring b10 is sleeved on the outer periphery of the press rod b9. A second upper flange b11 is fixed at the upper end of the press rod b9. A second lower flange b12 opposite to the second upper flange b11 is fixed inside the guide sleeve b7. One end of the second telescopic spring b10 is in contact connection with the second upper flange b11, and the other end is in contact connection with the second lower flange b12. And the lower end of the press rod b9 is linked with a clamping member b13 capable of clamping materials. Through the cooperation of the guide sleeve b7 and the second through holes b8 on the sliding plate b5, the precise positioning of the press rod b9 is realized, ensuring the accuracy in the press-fitting process. Since the sliding plate b5 can move along the first slide rail b3, and each guide sleeve b7 can correspond to the first through hole b4, different press rod b9 mechanisms can be quickly switched in this way, improving the work efficiency. The design of the second telescopic spring b10, the second upper flange b11, and the second lower flange b12 ensures that the press rod b9 can automatically reset after the press-fitting is completed. The design of the guide sleeve b7 with a hollow interior makes the device structure compact, occupies a small space, and is convenient to be integrated into the existing production line. The specific operation is as follows: The sliding plate b5 moves along the first slide rail b3 driven by the second cylinder b6. Different guide sleeves b7 will correspond to the second through holes b8. Only one group of guide sleeves b7 corresponds to the first through hole b4 at a time. The output end of the first cylinder b2 passes through the first through hole b4 to push the press rod b9 downward. A clamping member b13 for clamping materials is provided at the lower part of the press rod b9. After the press-fitting is completed, the first cylinder b2 resets, and the press rod b9 will automatically reset under the action of the second telescopic spring b10.

[0044] A connecting hole b14 is provided at the upper end of a group of clamping members b13. An insertion block b15 matched with the connecting hole b14 is provided at the lower end of the press rod b9. A counterbore b16 is provided at the lower end of the clamping member b13. Three groups of notches are also provided at the lower end of the clamping member b13 and are distributed at intervals on the outer periphery of the counterbore b16. By setting the connecting hole b14 and the insertion block b15, the detachable connection between the clamping member b13 and the press rod b9 can be realized. The counterbore b16 and the notches are further provided to facilitate the clamping member b13 to clamp the threaded guide rod on the brake sub-assembly.

[0045] One clamping member b13 is provided with a connection hole b14 at its upper end, the lower end of the pressure rod b9 is provided with an insertion block b15 that mates with the connection hole b14, the lower end of the clamping member b13 is provided with a cylindrical insertion hole b17, and the lower end of the clamping member b13 is further provided with guide insertion holes b18 distributed on the side of the cylindrical insertion hole b17. By providing the connection hole b14 and the insertion block b15, the detachable connection between the clamping member b13 and the pressure rod b9 can be achieved. Further providing the cylindrical insertion hole b17 facilitates the insertion of the rod portion of the steel ball sleeve screw; providing the guide insertion holes b18 for positioning during the clamping of the steel ball sleeve screw, so that the steel ball sleeve screw can be press-fitted in with the correct orientation.

[0046] One clamping member b13 is provided with a connection hole b14 at its upper end, the lower end of the pressure rod b9 is provided with an insertion block b15 that mates with the connection hole b14, the lower end of the clamping member b13 is provided with a riveting hole b19, and 6 groups of riveting blocks b20 are evenly distributed in the riveting hole b19. By providing the connection hole b14 and the insertion block b15, the detachable connection between the clamping member b13 and the pressure rod b9 can be achieved. Further providing the riveting blocks b20 for riveting the outer edge of the brake sub-assembly.

[0047] The clamping device c includes a lower connecting member c1, a motor c2 distributed at the lower end of the lower connecting member c1. An internal threaded hole c3 is provided at the upper end of the lower connecting member c1. A linkage sleeve c4 is provided between the lower connecting member c1 and the motor c2. The linkage sleeve c4 is provided with a sliding hole c5 penetrating along its own axis. The linkage sleeve c4 is also provided with a guiding strip-shaped groove c6 distributed on the side of the sliding hole c5. The guiding strip-shaped groove c6 and the sliding hole c5 are parallel to each other and communicate with each other. A plug c7 is connected to the end of the lower connecting member c1, and the end of the plug c7 extends into the guiding strip-shaped groove c6. The lower connecting member c1 is slidably connected to the linkage sleeve c4 through the sliding hole c5, and the lower connecting member c1 is coaxially rotated with the linkage sleeve c4 through the plug c7 and the guiding strip-shaped groove c6. The lower connecting member c1 is also linked with a reset assembly. When assembling the threaded guide rod, the threaded guide rod is pressed down onto the fixture e by the pressing head device b, and then the motor c2 drives the lower connecting member c1 to rotate. Since the internal threaded hole c3 is provided on the lower connecting member c1, the lower end of the threaded guide rod will be threadedly connected to the lower connecting member c1, that is, the threaded guide rod is limited, and even if the pressing head device b rises, the threaded guide rod will not bounce upward, which is convenient for the assembly of the steel ball sleeve screw. Further, by adding the linkage sleeve c4, the sliding hole c5, the guiding strip-shaped groove c6, and the plug c7, the rotational output form of the motor c2 can be stably converted into the rotational form of the lower connecting member c1, and a certain degree of axial movement or self-adjustment is brought to the lower connecting member c1 to adapt to the threaded connection method between the lower connecting member c1 and the threaded guide rod. The motor c2 drives the linkage sleeve c4 to rotate, and the lower connecting member c1 rotates with the linkage sleeve c4 under the action of the plug c7. Also, due to the threaded connection between the lower connecting member c1 and the threaded guide rod, the lower connecting member c1 can also slide along the axis direction of the guiding strip-shaped groove c6 relative to the linkage sleeve c4 to adapt to the threaded connection method between the lower connecting member c1 and the threaded guide rod.

[0048] The reset assembly includes a first lower flange c8 fixed to the end of the linkage sleeve c4, a first telescopic spring c9 sleeved on the outer periphery of the lower connecting member c1, and a first upper flange c10 fixed to the outer periphery of the lower connecting member c1. One end of the first telescopic spring c9 is in contact connection with the first upper flange c10, and the other end is in contact connection with the first lower flange c8. During the process of the lower connecting member c1 sliding along the axis direction of the guiding strip-shaped groove c6 relative to the linkage sleeve c4, the first telescopic spring c9 will be compressed. During the process of the lower connecting member c1 releasing the linkage with the threaded guide rod, the first telescopic spring c9 helps the lower connecting member c1 to reset, so as to perform the next assembly of the threaded guide rod.

[0049] The riveting mechanism d includes a riveting head d1. One end of the riveting head d1 is provided with a riveting block d2, and the other end is linked with a slider d3. The end of the riveting block d2 is provided with an arc-shaped riveting edge d4. The slider d3 is slidably connected to a second slide rail d5. One end of the slider d3 is linked with a third air cylinder d6. The third air cylinder d6 can drive the riveting block d2 to reciprocate along the axis direction of the second slide rail d5 through the slider d3. The third air cylinder d6 can drive the riveting head d1 to reciprocate along the second slide rail d5 through the slider d3. The cooperation relationship between the slider d3 and the second slide rail d5 improves the movement stability of the riveting head d1, thereby ensuring the riveting accuracy. The riveting block d2 is provided with an arc-shaped riveting edge d4, which can well adapt to the shape of the spring seat sleeve. The two ends of the riveting edge d4 are used for riveting. During the riveting process, the riveting block d2 will not interfere with the spring seat sleeve.

[0050] The end of the slider d3 is provided with a "┥" groove d7. The two sides of the "┥" groove d7 are open. The output end of the third air cylinder d6 is connected with a screw rod d8. The end of the screw rod d8 is provided with a nut d9, and the middle part is threadedly connected with a nut d10. The screw rod d8 is detachably connected to the "┥" groove d7 through the nut d9 and the nut d10. It can realize the detachable connection between the third air cylinder d6 and the slider d3, and can also facilitate the adjustment of the positional relationship between the third air cylinder d6 and the slider d3, so as to make the transmission efficiency of the output force of the third air cylinder d6 more accurate and stable.

[0051] The middle part of the fixture e is provided with a placement hole e1 that penetrates through the fixture e. The end face of the fixture e is also provided with 3 groups of stoppers e2 that surround the outer periphery of the placement hole e1. Each adjacent two groups of stoppers e2 are spaced apart and cooperate with the end face of the fixture e to form a set of grooves e3. The pressing rod mechanism is distributed above the fixture e, and the lower connecting part c1 is distributed below the fixture e. The "placement hole e1" is used to accommodate the spring seat sleeve. The "groove e3" is used to accommodate the flanging outside the spring seat sleeve and prevent the spring seat sleeve from falling out of the fixture e.

[0052] The specific operation of this embodiment when applied to the brake sub-assembly:

[0053] Use human hands or a manipulator to place the spring seat sleeve on the fixture e, place the threaded guide rod on a set of pressing rod b9 mechanisms, and place the steel ball sleeve screw rod d8 on another set of pressing rod b9 mechanisms;

[0054] The pressing rod b9 mechanism equipped with the threaded guide rod moves down to complete the pressing of the threaded guide rod;

[0055] Then the clamping device c limits the threaded guide rod, so that even after the set of pressing rod b9 mechanisms rises, the threaded guide rod will not bounce up under the action of the spring;

[0056] Next, the pressing rod b9 mechanism equipped with the steel ball sleeve screw rod d8 moves down. After the steel ball sleeve screw rod d8 reaches the predetermined position, this set of pressing rod b9 mechanisms does not rise temporarily;

[0057] Immediately afterwards, the riveting mechanism d operates to rivet the riveting edge d4 on the outer periphery of the spring seat sleeve, and the steel ball sleeve screw d8 is connected to the spring seat sleeve. Then, the pressure rod b9 mechanism rises.

[0058] It can be directly seen from the specific operation that this specific embodiment does not require the product to be run multiple times, can achieve multi-process pressing of the brake sub-assembly, does not require multiple devices to be set up, nor does it require the product to be run multiple times, facilitating the assembly of the brake sub-assembly and improving production efficiency. Moreover, during the entire assembly process, the steel ball sleeve screw d8 will not sway left and right or move up and down, and the threaded guide rod will not move up and down either.

Claims

1. Brake sub-assembly assembling machine, comprising a workbench and a fixture mounted on the workbench and used for clamping products, characterized in that: It further includes a pressure head device distributed above the fixture, a clamping device distributed below the fixture, and several groups of riveting mechanisms spaced apart on the outer periphery of the fixture; the pressure head device includes a first mounting plate, a first cylinder distributed above the first mounting plate, and a first slide rail distributed below the first mounting plate. The first mounting plate is provided with a first through hole corresponding to the first cylinder. The first slide rail is slidably connected with a sliding plate. The sliding plate is linked with several groups of pressure rod mechanisms. The several groups of pressure rod mechanisms are arranged at intervals in sequence along the direction parallel to the axis of the first slide rail. The end of the sliding plate is linked with a second cylinder. The second cylinder can drive the sliding plate to reciprocate along the axis of the first slide rail. The first cylinder can drive a group of pressure rod mechanisms to reciprocate along the axis of the first cylinder through the first through hole.

2. The brake subassembly assembling machine according to claim 1, characterized in that: The pressure rod mechanism includes a guide sleeve that is hollow inside and open at both ends. The sliding plate is provided with several groups of second through holes. The upper end of each group of guide sleeves is installed in a group of second through holes. A pressure rod is slidably connected inside the guide sleeve. A second telescopic spring is sleeved on the outer periphery of the pressure rod. The upper end of the pressure rod is fixed with a second upper flange. A second lower flange opposite to the second upper flange is fixed inside the guide sleeve. One end of the second telescopic spring is in contact connection with the second upper flange, and the other end is in contact connection with the second lower flange. The lower end of the pressure rod is linked with a clamping member capable of clamping materials.

3. The brake sub-assembly assembling machine according to claim 2, characterized in that: A connection hole is provided at the upper end of a group of clamping members. The lower end of the pressure rod is provided with an insertion block that matches the connection hole. A countersunk hole is provided at the lower end of the clamping member. Several groups of notches are also provided at the lower end of the clamping member and are spaced apart on the outer periphery of the countersunk hole.

4. The brake sub-assembly assembling machine according to claim 2, characterized in that: A connection hole is provided at the upper end of a group of clamping members. The lower end of the pressure rod is provided with an insertion block that matches the connection hole. A cylindrical insertion hole is provided at the lower end of the clamping member. A guide insertion hole is also provided at the side of the cylindrical insertion hole at the lower end of the clamping member.

5. The brake sub-assembly assembling machine according to claim 2, wherein: A connection hole is provided at the upper end of a group of clamping members. The lower end of the pressure rod is provided with an insertion block that matches the connection hole. A riveting hole is provided at the lower end of the clamping member. Several groups of riveting blocks are evenly distributed in the riveting hole.

6. The brake subassembly assembling machine according to any one of claims 1 to 5, characterized in that: The clamping device includes a lower connecting member, a motor distributed at the lower end of the lower connecting member. The upper end of the lower connecting member is provided with an internal thread hole. A linkage sleeve is provided between the lower connecting member and the motor. The linkage sleeve is provided with a sliding hole penetrating along its own axis direction. The linkage sleeve is also provided with a guiding strip-shaped groove distributed on the side of the sliding hole. The guiding strip-shaped groove and the sliding hole are parallel to each other and communicate with each other. The end of the lower connecting member is connected with a plug pin. The end of the plug pin extends into the guiding strip-shaped groove; the lower connecting member is slidably connected with the linkage sleeve through the sliding hole. The lower connecting member is coaxially rotated with the linkage sleeve through the plug pin and the guiding strip-shaped groove. The lower connecting member is also linked with a reset assembly.

7. The brake sub-assembly assembling machine according to claim 6, characterized in that: The reset assembly includes a first lower flange fixed at the end of the linkage sleeve, a first telescopic spring sleeved on the outer periphery of the lower connecting member, and a first upper flange fixed on the outer periphery of the lower connecting member. One end of the first telescopic spring is in contact connection with the first upper flange, and the other end is in contact connection with the first lower flange.

8. The brake sub-assembly assembling machine according to any one of claims 1 to 5, characterized in that: The riveting mechanism includes a riveting head. One end of the riveting head is provided with a riveting block, and the other end is linked with a slider. The end of the riveting block is provided with an arc-shaped riveting edge. The slider is slidably connected to a second slide rail. One end of the slider is linked with a third air cylinder. The third air cylinder can drive the riveting block to reciprocate along the axis direction of the second slide rail through the slider.

9. The brake sub-assembly assembling machine according to claim 8, wherein: The end of the slider is provided with a "┥" groove, and both sides of the "┥" groove are open. The output end of the third air cylinder is connected with a screw rod. The end of the screw rod is provided with a nut, and the middle part of the screw rod is threadedly connected with a nut. The screw rod is detachably connected to the "┥" groove through the nut and the nut.

10. The brake sub-assembly assembling machine according to claim 6, characterized in that: A placement hole penetrating through the fixture is provided in the middle of the fixture. A plurality of groups of stoppers surrounding the outer periphery of the placement hole are further provided on the end face of the fixture. Each adjacent two groups of stoppers are spaced apart and cooperate with the end face of the fixture to form a set of grooves. The pressing rod mechanism is distributed above the fixture, and the lower connecting member is distributed below the fixture.

Citation Information

Patent Citations

  • Special parking braking pincers assembly of sports car

    CN205025976U

Cited By

  • Brake assembly assembling system

    CN120839467A