Automatic web deslagging primer polishing device
By designing an automated web slag removal primer grinding device, the problems of low grinding efficiency and incomplete grinding in the prior art are solved in the prior art, and efficient and labor-saving automated grinding effect are achieved.
Patent Information
- Application Number
- CN202421574947.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-04
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-07-04
AI Technical Summary
In the prior art, the web removal and primer polishing need to be carried out in steps, resulting in low efficiency, high labor intensity and easy to be polished incompletely.
An automatic grinding device for web slag removal primer is designed, including web conveying components, horizontal positioning clamping components, web grinding components and primer grinding components, and automatic grinding is achieved using motor drive and guide rail slide structure.
Simultaneous slag removal and primer polishing are achieved, which improves grinding efficiency, reduces labor intensity, and avoids incomplete polishing.
Smart Images
Figure CN223084446U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of grinding devices, and relates to an automatic grinding device for slag removal and primer application on webs. Background Art
[0002] In the prior art, the slag removal and primer grinding of webs mostly need to be carried out manually and step by step. This way of slag removal and primer grinding not only has low grinding efficiency and high labor intensity of workers, but also is prone to incomplete grinding. Summary of the Invention
[0003] Aiming at the above problems, the utility model provides an automatic grinding device for slag removal and primer application on webs, which can carry out slag removal and primer grinding simultaneously, has higher grinding efficiency, is more time-saving and labor-saving, and can also avoid incomplete grinding.
[0004] According to the technical scheme of the utility model: an automatic grinding device for slag removal and primer application on webs includes a frame, a web conveying assembly, a horizontal positioning and clamping assembly, a web grinding assembly, and a primer grinding assembly installed on the frame. The web conveying assembly is used for conveying webs, the horizontal positioning and clamping assembly is used for clamping webs, and the web grinding assembly and the primer grinding assembly are used for grinding webs.
[0005] As a further improvement of the utility model, the web conveying assembly includes a first reduction motor, a roller perpendicular to the first reduction motor, a reduction motor fixing plate for installing the first reduction motor, a vertical pedestal bearing for installing the roller, the roller is rotatably connected to the vertical pedestal bearing, and the first reduction motor is used for driving the roller to rotate.
[0006] As a further improvement of the utility model, the horizontal positioning and clamping assembly includes a first linear guide rail and a second linear guide rail fixedly parallel to the frame, a first moving plate slidably connected to the first linear guide rail and the second linear guide rail, a second moving plate disposed opposite to the first moving plate, a first cylinder for driving the first moving plate to approach or move away from the second moving plate, a cylinder connecting seat for installing the first cylinder, a cylinder joint disposed on the first cylinder, a first wheel component disposed on the first moving plate, and a second wheel component disposed on the second moving plate opposite to the first wheel component; first sliders, second sliders, third sliders, and fourth sliders are disposed on the first moving plate, the first sliders and the second sliders cooperate with the first linear guide rail, the third sliders and the fourth sliders cooperate with the second linear guide rail, fifth sliders, sixth sliders, seventh sliders, and eighth sliders are disposed on the second moving plate, and respectively cooperate with the first linear guide rail and the second linear guide rail.
[0007] As a further improvement of the utility model, the first slide table cylinder and the second slide table cylinder are symmetrically arranged on the first moving plate and the second moving plate, and there are two sets of the web grinding assemblies, and the two sets of the web grinding assemblies respectively correspond to the first slide table cylinder and the second slide table cylinder one by one; any one of the web grinding assemblies includes a support seat mounted on the fixed end of the first slide table cylinder or the second slide table cylinder, a pressure wheel component and a first grinding head adjustment seat fixed on the support seat, a nut is mounted on the first grinding head adjustment seat, a lead screw is mounted on the nut, a grinding head lifting seat is mounted on the first grinding head adjustment seat and connected to the end of the lead screw, the lead screw is mounted through a deep groove ball bearing, a retaining cover is fixed to the end of the lead screw by a screw, a bearing cover is mounted on the grinding head lifting seat, four adjustment bolts and four guide seats are assembled on the grinding head lifting seat, the four adjustment bolts are respectively mounted on the ends of four guide rods, a first spring is sleeved on the guide rods, a grinding head fixing plate is fixedly connected to one end of the four guide rods, a grinding motor is installed in the grinding head fixing plate, the output end of the grinding motor is drivingly connected with a grinding head, a second grinding head adjustment seat is mounted on the second slide table cylinder, and the grinding head lifting seat is mounted on the second grinding head adjustment seat.
[0008] As a further improvement of the present utility model, the primer grinding assembly includes a third linear guide rail and a fourth linear guide rail that are arranged in parallel on the frame, a wire rope encoder component and a bracket fixed on the frame, a fourth moving plate and a sixth moving plate that are slidably connected to the third linear guide rail and the fourth linear guide rail, a third moving plate and a fifth moving plate that are detachably connected to the third linear guide rail and the fourth linear guide rail. The fourth moving plate and the sixth moving plate are connected by a second transition plate, and the third moving plate and the fifth moving plate are connected by a first transition plate. Deceleration motor connection seats are respectively arranged on the third moving plate, the fourth moving plate, the fifth moving plate and the sixth moving plate. A swing arm and a third deceleration motor are installed on the deceleration motor connection seat. A drive shaft is drivingly connected to the third deceleration motor. A drive wheel is arranged on the drive shaft. A third idler wheel component and an idler wheel component four are respectively arranged on the first transition plate and the second transition plate. A first cross brace is installed on the fourth moving plate, and a cylinder joint is installed on the first cross brace. A third idler wheel component is installed on the first transition plate, and an idler wheel component four is arranged on the second transition plate. The wire rope of the wire rope encoder component is fixed on the first cross brace. A second cylinder is installed on the bracket through a cylinder fixing seat. A rotating shaft is rotatably connected to the swing arm. The piston rod head of the second cylinder is rotatably connected to the second cylinder. A fixing seat is fixed on the swing arm. A roller adjusting seat is arranged on one side of the fixing seat. The roller adjusting seat is connected to the fixing seat through a spline. A second spring is sleeved on the spline. A roller shaft is arranged on the roller adjusting seat. A rubber-coated wheel is arranged on the roller shaft. The drive wheel and the rubber-coated wheel are connected by a sand belt. A tensioning shaft is rotatably connected to the fixing seat. The tensioning shaft is connected to the roller adjusting seat through a connecting plate. A rotating handle is fixed on the tensioning shaft.
[0009] As a further improvement of the present utility model, a ninth slider and a tenth slider are installed on the third moving plate, an eleventh slider and a twelfth slider are installed on the fifth moving plate, a thirteenth slider and a fourteenth slider are installed on the fourth moving plate, and a fifteenth slider and a sixteenth slider are installed on the sixth moving plate. The ninth slider, the tenth slider, the thirteenth slider and the fourteenth slider are assembled on the third linear guide rail, and the eleventh slider, the twelfth slider, the fifteenth slider and the sixteenth slider are assembled on the fourth linear guide rail.
[0010] As a further improvement of the present utility model, it further includes a first photoelectric switch and a second photoelectric switch installed on the frame.
[0011] The technical effect of the present utility model is that slag removal and primer grinding can be carried out simultaneously, with higher grinding efficiency, more time-saving and labor-saving, and it can also avoid the situation of incomplete grinding. Description of the Drawings
[0012] Figure 1 This is the schematic diagram of the overall structure of the present invention.
[0013] Figure 2 It is Figure 1 the cross-sectional view at A-A in
[0014] Figure 3 This is the top view of the present invention.
[0015] Figure 4 It is Figure 1 the cross-sectional view at B-B in
[0016] Figure 5 This is the schematic diagram of the structure of the web grinding assembly.
[0017] Figure 6 This is the layout schematic diagram of the web grinding assembly.
[0018] Figure 7 It is Figure 3 the partially enlarged view at C in
[0019] Figure 8 It is Figure 3 the partially enlarged view at D in Detailed implementation manners
[0020] The following will further illustrate the specific implementation manners of the present utility model with reference to the accompanying drawings as an improvement of the present utility model.
[0021] In order to enable those skilled in the art to better understand the solution of the present utility model, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. The described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the scope of protection of the present utility model.
[0022] As Figures 1-7 shown, an automatic grinding device for removing slag and primer from the web includes a frame 1, a web conveying assembly, a horizontal positioning and clamping assembly, a web grinding assembly, and a primer grinding assembly installed on the frame 1. The web conveying assembly is used to convey the web, the horizontal positioning and clamping assembly is used to clamp the web, and the web grinding assembly and the primer grinding assembly are used to grind the web.
[0023] The web conveying assembly includes a first reduction motor 2, a roller 3 perpendicular to the first reduction motor 2, a reduction motor fixing plate 4 for mounting the first reduction motor 2, and a pedestal bearing 5 for mounting the roller 3. The roller 3 is rotatably connected to the pedestal bearing 5, and the first reduction motor 2 is used to drive the roller 3 to rotate.
[0024] The horizontal positioning and clamping assembly includes a first linear guide rail 21 and a second linear guide rail 22 fixedly parallel to the frame 1, a first moving plate 6 slidably connected to the first linear guide rail 21 and the second linear guide rail 22, a second moving plate 7 facing the first moving plate 6, a first cylinder 17 for driving the first moving plate 6 to approach or move away from the second moving plate 7, a cylinder connecting seat 18 for mounting the first cylinder 17, a cylinder joint 16 provided on the first cylinder 17, a first abutting wheel member 19 provided on the first moving plate 6, and a second abutting wheel member 20 provided on the second moving plate 7 opposite to the first abutting wheel member 19; a first slider 8, a second slider 9, a third slider 10, and a fourth slider 11 are provided on the first moving plate 6. The first slider 8 and the second slider 9 cooperate with the first linear guide rail 21, and the third slider 10 and the fourth slider 11 cooperate with the second linear guide rail 22. A fifth slider 12, a sixth slider 13, a seventh slider 14, and an eighth slider 15 are provided on the second moving plate 7 and cooperate with the first linear guide rail 21 and the second linear guide rail 22 respectively.
[0025] The first slide cylinder 23 and the second slide cylinder 39 are symmetrically arranged on the first moving plate 6 and the second moving plate 7. There are two sets of the web grinding assemblies, and the two sets of the web grinding assemblies respectively correspond to the first slide cylinder 23 and the second slide cylinder 39 one by one. Any one set of the web grinding assemblies includes a support seat 24 installed on the fixed end of the first slide cylinder 23 or the second slide cylinder 39, a pressure wheel component 25 and a first grinding head adjustment seat 26 fixed on the support seat 24. A nut 29 is installed on the first grinding head adjustment seat 26, a lead screw 28 is installed on the nut 29, a grinding head lifting seat 27 is installed on the first grinding head adjustment seat 26 and is connected to the end of the lead screw 28. The lead screw 28 is installed through a deep groove ball bearing 30, and a retaining cap 41 is fixed to the end of the lead screw 28 by screws. A bearing cover 31 is installed on the grinding head lifting seat 27. Four adjusting bolts 32 and four guide seats 33 are assembled on the grinding head lifting seat 27. The four adjusting bolts 32 are respectively installed at the ends of four guide rods 35. A first spring 34 is sleeved on the guide rod 35. One end of the four guide rods 35 is fixedly connected to a grinding head fixing plate 36. A grinding motor 38 is installed in the grinding head fixing plate 36. The output end of the grinding motor 38 is drivingly connected to a grinding head 37. A second grinding head adjustment seat 40 is installed on the second slide cylinder 39, and the grinding head lifting seat 27 is installed on the second grinding head adjustment seat 40.
[0026] The primer grinding assembly includes a third linear guide rail 46 and a fourth linear guide rail 47 that are arranged in parallel on the frame 1, a wire rope encoder component 45 and a bracket 52 fixed on the frame 1, a fourth moving plate 43 and a sixth moving plate 83 that are slidably connected to the third linear guide rail 46 and the fourth linear guide rail 47, a third moving plate 42 and a fifth moving plate 82 that are detachably connected to the third linear guide rail 46 and the fourth linear guide rail 47. The fourth moving plate 43 and the sixth moving plate 83 are connected by a second transition plate 79, and the third moving plate 42 and the fifth moving plate 82 are connected by a first transition plate 78. Deceleration motor connection seats 63 are respectively arranged on the third moving plate 42, the fourth moving plate 43, the fifth moving plate 82 and the sixth moving plate 83. A swing arm 56 and a third deceleration motor 60 are installed on the deceleration motor connection seat 63. A drive shaft 64 is drivingly connected to the third deceleration motor 60. A drive wheel 59 is arranged on the drive shaft 64. Third idler wheel components 84 and idler wheel component four 85 are respectively arranged on the first transition plate 78 and the second transition plate 79. A first cross brace 44 is installed on the fourth moving plate 43, and a cylinder joint 16 is installed on the first cross brace 44. A third idler wheel component 84 is installed on the first transition plate 78, and idler wheel component four 85 is arranged on the second transition plate 79. The wire rope of the wire rope encoder component 45 is fixed on the first cross brace 44. A second cylinder 54 is installed on the bracket 52 through a cylinder fixing seat 53. A rotating shaft 55 is rotatably connected to the swing arm 56. The piston rod head of the second cylinder 54 is rotatably connected to the second cylinder 54. A fixed seat 57 is fixed on the swing arm 56. A roller adjustment seat 58 is arranged on one side of the fixed seat 57. The roller adjustment seat 58 is connected to the fixed seat 57 through a spline 67. A second spring 68 is sleeved on the spline 67. A roller shaft 65 is arranged on the roller adjustment seat 58. A rubber-coated wheel 72 is arranged on the roller shaft 65. A sand belt 73 is connected between the drive wheel 59 and the rubber-coated wheel 72. A tensioning shaft is rotatably connected to the fixed seat 57. The tensioning shaft is connected to the roller adjustment seat 58 through a connecting plate 69. A rotating handle 66 is fixed on the tensioning shaft.
[0027] A ninth slider 48 and a tenth slider 49 are installed on the third moving plate 42. An eleventh slider 50 and a twelfth slider 51 are installed on the fifth moving plate 82. A thirteenth slider 74 and a fourteenth slider 75 are installed on the fourth moving plate 43. A fifteenth slider 76 and a sixteenth slider 77 are installed on the sixth moving plate 83. The ninth slider 48, the tenth slider 49, the thirteenth slider 74 and the fourteenth slider 75 are assembled on the third linear guide rail 46. The eleventh slider 50, the twelfth slider 51, the fifteenth slider 76 and the sixteenth slider 77 are assembled on the fourth linear guide rail 47.
[0028] It further includes a first photoelectric switch 70 and a second photoelectric switch 71 installed on the frame 1.
[0029] Working principle: When the first photoelectric switch 70 detects a signal, the first cylinder 17 pushes out to drive the first moving plate 6 and the fourth moving plate 43 to drive the first roller component 19 and the roller component four 85 to clamp the web. The first slide cylinder 23 of the slide table drives the upper web grinding assembly to descend, and at the same time, the second slide cylinder 39 of the slide table drives the upper web grinding assembly to ascend, so as to drive the grinding head 37 close to the web and grind the upper and lower surfaces of the web. The third reduction motor 60 operates to drive the driving wheel 59 to drive the rubber-coated wheel 72 to rotate, and the rubber-coated wheel 72 drives the abrasive belt 73 to rotate. The two second cylinders 54 are respectively pushed out to drive the swing arm 56 to make the two rubber-coated wheels 72 approach both sides of the web respectively, and the primer on both sides of the web is ground by the abrasive belt 73, with higher grinding efficiency; since the abrasive belt 73 is assembled on the rubber-coated wheel 72 and the driving wheel 59, the connecting plate 69 connects the roller adjusting seat 58 and the tensioning shaft together, and rotating the handle 66 to drive the tensioning shaft to rotate can drive the roller adjusting seat 58 to rotate, so as to realize the tensioning adjustment of the abrasive belt 73; the utility model can carry out slag removal and primer grinding at the same time, with higher grinding efficiency, more time-saving and labor-saving, and can also avoid the situation of incomplete grinding.
Claims
1. An automatic grinding device for slag-removing primer on the web, characterized in that: It includes a frame (1), a web conveying component, a horizontal positioning and clamping component, a web grinding component, and a primer grinding component mounted on the frame (1). The web conveying component is used to convey the web, the horizontal positioning and clamping component is used to clamp the web, and the web grinding component and the primer grinding component are used to grind the web.
2. The automatic grinding device for the web slag removal primer according to claim 1, characterized in that: The web conveying component includes a first reduction motor (2), a roller (3) arranged perpendicular to the first reduction motor (2), a reduction motor fixing plate (4) for mounting the first reduction motor (2), and a pedestal bearing (5) for mounting the roller (3). The roller (3) is rotatably connected to the pedestal bearing (5), and the first reduction motor (2) is used to drive the roller (3) to rotate.
3. An automatic grinding device for slag removal primer on the web as described in claim 1, characterized in that: The horizontal positioning and clamping component includes a first linear guide rail (21) and a second linear guide rail (22) fixedly arranged in parallel on the frame (1), a first moving plate (6) slidably connected to the first linear guide rail (21) and the second linear guide rail (22), a second moving plate (7) arranged opposite to the first moving plate (6), a first air cylinder (17) for driving the first moving plate (6) to approach or move away from the second moving plate (7), a cylinder connecting seat (18) for mounting the first air cylinder (17), a cylinder joint (16) arranged on the first air cylinder (17), a first roller component (19) arranged on the first moving plate (6), and a second roller component (20) arranged on the second moving plate (7) opposite to the first roller component (19); The first moving plate (6) is provided with a first slider (8), a second slider (9), a third slider (10), and a fourth slider (11). The first slider (8) and the second slider (9) cooperate with the first linear guide rail (21), and the third slider (10) and the fourth slider (11) cooperate with the second linear guide rail (22). The second moving plate (7) is provided with a fifth slider (12), a sixth slider (13), a seventh slider (14), and an eighth slider (15), which respectively cooperate with the first linear guide rail (21) and the second linear guide rail (22).
4. An automatic grinding device for web slag removal primer according to claim 1, characterized in that: The first slide table cylinder (23) and the second slide table cylinder (39) symmetrically arranged on the first moving plate (6) and the second moving plate (7), and there are two sets of the web grinding assemblies, and the two sets of the web grinding assemblies respectively correspond to the first slide table cylinder (23) and the second slide table cylinder (39) one by one; any one set of the web grinding assemblies includes a support seat (24) installed on the fixed end of the first slide table cylinder (23) or the second slide table cylinder (39), a pressure wheel component (25) and a first grinding head adjustment seat (26) fixed on the support seat (24), a nut (29) is installed on the first grinding head adjustment seat (26), a lead screw (28) is installed on the nut (29), a grinding head lifting seat (27) is installed on the first grinding head adjustment seat (26) and connected to the end of the lead screw (28), the lead screw (28) is installed through a deep groove ball bearing (30), a retaining cover (41) is fixed to the end of the lead screw (28) by a screw, a bearing cover (31) is installed on the grinding head lifting seat (27), four adjusting bolts (32) and four guide seats (33) are assembled on the grinding head lifting seat (27), the four adjusting bolts (32) are respectively installed at the ends of four guide rods (35), a first spring (34) is sleeved on the guide rod (35), one end of the four guide rods (35) is fixedly connected to a grinding head fixing plate (36), a grinding motor (38) is installed in the grinding head fixing plate (36), the output end of the grinding motor (38) is drivingly connected to a grinding head (37), a second grinding head adjustment seat (40) is installed on the second slide table cylinder (39), and the grinding head lifting seat (27) is installed on the second grinding head adjustment seat (40).
5. An automatic grinding device for slag removal primer on the web as described in claim 1, characterized in that: The primer grinding assembly includes a third linear guide rail (46) and a fourth linear guide rail (47) arranged in parallel on the frame (1), a wire rope encoder component (45) and a bracket (52) fixed on the frame (1), a fourth moving plate (43) and a sixth moving plate (83) slidably connected to the third linear guide rail (46) and the fourth linear guide rail (47), a third moving plate (42) and a fifth moving plate (82) detachably connected to the third linear guide rail (46) and the fourth linear guide rail (47). The fourth moving plate (43) and the sixth moving plate (83) are connected by a second transition plate (79), and the third moving plate (42) and the fifth moving plate (82) are connected by a first transition plate (78). Deceleration motor connection seats (63) are respectively arranged on the third moving plate (42), the fourth moving plate (43), the fifth moving plate (82) and the sixth moving plate (83). A swing arm (56) and a third deceleration motor (60) are installed on the deceleration motor connection seat (63). A drive shaft (64) is drivingly connected to the third deceleration motor (60). A drive wheel (59) is arranged on the drive shaft (64). Third idler wheel components (84) and idler wheel component four (85) are respectively arranged on the first transition plate (78) and the second transition plate (79). A first cross brace (44) is installed on the fourth moving plate (43), and a cylinder joint (16) is installed on the first cross brace (44). A third idler wheel component (84) is installed on the first transition plate (78), and idler wheel component four (85) is arranged on the second transition plate (79). The wire rope of the wire rope encoder component (45) is fixed on the first cross brace (44). A second cylinder (54) is installed on the bracket (52) through a cylinder fixing seat (53). A rotating shaft (55) is rotatably connected to the swing arm (56), and the piston rod head of the second cylinder (54) is rotatably connected to the second cylinder (54). A fixing seat (57) is fixed on the swing arm (56). A roller adjusting seat (58) is arranged on one side of the fixing seat (57). The roller adjusting seat (58) is connected to the fixing seat (57) through a spline (67). A second spring (68) is sleeved on the spline (67). A roller shaft (65) is arranged on the roller adjusting seat (58), and a rubber-coated wheel (72) is arranged on the roller shaft (65). A sand belt (73) is connected between the drive wheel (59) and the rubber-coated wheel (72). A tensioning shaft is rotatably connected to the fixing seat (57), and the tensioning shaft is connected to the roller adjusting seat (58) through a connecting plate (69). A rotating handle (66) is fixed on the tensioning shaft.
6. The automatic grinding device for web slag removal primer according to claim 5, wherein: A ninth slider (48) and a tenth slider (49) are mounted on the third moving plate (42), an eleventh slider (50) and a twelfth slider (51) are mounted on the fifth moving plate (82), a thirteenth slider (74) and a fourteenth slider (75) are mounted on the fourth moving plate (43), and a fifteenth slider (76) and a sixteenth slider (77) are mounted on the sixth moving plate (83). The ninth slider (48), the tenth slider (49), the thirteenth slider (74) and the fourteenth slider (75) are assembled on a third linear guide rail (46), and the eleventh slider (50), the twelfth slider (51), the fifteenth slider (76) and the sixteenth slider (77) are assembled on a fourth linear guide rail (47).
7. An automatic grinding device for the slag removal primer of the web plate according to claim 1, characterized in that: It further includes a first optoelectronic switch (70) and a second optoelectronic switch (71) mounted on the frame (1).