High-twist flat double-extruder with anti-blocking hopper
通过在高扭平双挤出机中引入传动和施力结构,解决了挤出机进料管堵塞的问题,实现了塑料入料的稳定性和效率提升。
Patent Information
- Application Number
- CN202422040938.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-22
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-08-22
AI Technical Summary
When using the extruder, too much raw material can easily cause the feed pipe to be blocked, affecting the efficiency of subsequent extrusion.
A high-torque flat double extruder with anti-blocking hopper is designed. The rotating rod and the twisted dragon blade are driven by the transmission structure, and the push plate is reciprocated with the force-applied structure, and knocked into the surface of the hopper to prevent clogging.
The rate of plastic feeding is increased, blocked, and the continuous operation of the extruder is ensured.
Smart Images

Figure CN223085378U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of extruders, in particular to a high-twist flat double extruder with an anti-blocking hopper. Background Technique
[0002] According to the included angle between the material flow direction of the head and the center line of the screw, the head of the extruder can be divided into a right-angle head, an oblique-angle head, etc. The screw extruder relies on the pressure and shear force generated by the rotation of the screw, which can enable the material to be fully plasticized and evenly mixed, and formed through the die. Plastic extruders can be basically classified into twin-screw extruders, single-screw extruders, and rare multi-screw extruders and screwless extruders.
[0003] In the process of plastic processing, an extruder is often needed. When the extruder is in use, raw materials need to be added into the extrusion barrel manually through the feed pipe. However, sometimes, due to excessive addition of raw materials, the feed pipe is prone to blockage, which in turn affects the subsequent extrusion efficiency. Content of the Utility Model
[0004] The purpose of the utility model is to provide a high-twist flat double extruder with an anti-blocking hopper to solve the problems existing in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A high-twist flat double extruder with an anti-blocking hopper, including a base, an extruder body and a motor respectively arranged on the top thereof, and a feeding hopper communicated with the top of the extruder body, further including:
[0006] A fixing plate fixedly connected to the top of the feeding hopper. A rotating rod is rotatably connected to the bottom of the fixing plate. A screw blade is fixedly connected to the surface of the rotating rod. A transmission structure for driving the rotating rod to rotate is arranged on the left side of the feeding hopper.
[0007] A folding plate fixedly connected to the left side of the feeding hopper. A movable rod is movably connected inside the folding plate. One end of the movable rod is fixedly connected with a knocking plate. A pushing plate is fixed at the other end of the movable rod. A spring is sleeved on the surface of the movable rod, and both ends of the spring are fixed between the pushing plate and the folding plate respectively. A force-applying structure for applying force to push the pushing plate is arranged on the left side of the folding plate.
[0008] Preferably, the transmission structure includes a driving wheel fixed on the surface of the rotating shaft of the extruder body, a driven wheel driven by the driving wheel through a belt, a transmission rod fixed on one side of the driven wheel, a first bevel gear fixed at the other end of the transmission rod, and a second bevel gear fixed on the surface of the rotating rod. The driving wheel is in transmission connection with the driven wheel through a belt, and the other side of the first bevel gear is meshed with the second bevel gear.
[0009] Preferably, the force application structure includes a third bevel gear fixed on the surface of the transmission rod, a fourth bevel gear meshed with the top of the third bevel gear, a long rod fixed on the top of the fourth bevel gear, and a cam fixed on the other end of the long rod.
[0010] Preferably, a plurality of rollers are rotatably connected to the left side surface of the push plate, and the surfaces of the rollers are in rolling connection with the cam.
[0011] Preferably, a shielding plate is fixedly connected to the surface of the rotating rod, and the shielding plate is located above the first bevel gear.
[0012] Preferably, a support plate is fixedly connected to the bottom of the folded plate, and the inside of the support plate is rotatably connected to the surface of the transmission rod.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0014] With the rotation of the rotating shaft of the extruder body of the present utility model, the transmission structure can drive the rotating rod and the auger blade to rotate, so as to facilitate the better feeding of plastic particles. At the same time, with the combined use of the transmission structure and the force application structure, a force will be applied to push the push plate. In this way, not only the spring will be compressed, but also the movable rod and the knocking plate will be driven to move to the right, so that the knocking plate can reciprocally knock the surface of the feeding hopper, thereby improving the plastic feeding rate and preventing blockage. Description of the Drawings
[0015] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;
[0016] Figure 2 is a rear-view structural schematic diagram of the present utility model;
[0017] Figure 3 is a sectional structural schematic diagram of the present utility model;
[0018] Figure 4 is the present utility model Figure 1 partial enlarged view at A in.
[0019] In the figure: 1, base; 2, extruder body; 3, motor; 4, feeding hopper; 5, fixing plate; 6, rotating rod; 7, auger blade; 8, transmission structure; 81, driving wheel; 82, driven wheel; 83, transmission rod; 84, first bevel gear; 85, second bevel gear; 9, folded plate; 10, movable rod; 11, knocking plate; 12, push plate; 13, spring; 14, force application structure; 141, third bevel gear; 142, fourth bevel gear; 143, long rod; 144, cam; 15, roller; 16, support plate; 17, shielding plate. Detailed implementation mode
[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present utility model.
[0021] Please refer to Figures 1-4 As shown in the figure, a high-torque flat double extruder with a clogging-proof hopper includes a base 1. An extruder body 2 and a motor 3 are respectively arranged on the top of the base 1. The output end of the motor 3 is fixed to the rotating shaft of the extruder body 2. The top of the extruder body 2 is communicated with a feeding hopper 4. A fixing plate 5 is fixedly connected to the top of the feeding hopper 4. A rotating rod 6 is rotatably connected to the bottom of the fixing plate 5. A screw blade 7 is fixedly connected to the surface of the rotating rod 6. A transmission structure 8 for driving the rotating rod 6 to rotate is arranged on the left side of the feeding hopper 4. A folding plate 9 is fixedly connected to the left side of the feeding hopper 4. A movable rod 10 is movably connected inside the folding plate 9. One end of the movable rod 10 is fixedly connected to a knocking plate 11. The other end of the movable rod 10 is fixed with a pushing plate 12. A spring 13 is sleeved on the surface of the movable rod 10, and both ends of the spring 13 are fixedly connected between the pushing plate 12 and the folding plate 9. A force-applying structure 14 for applying force to push the pushing plate 12 is arranged on the left side of the folding plate 9.
[0022] The transmission structure 8 includes a driving wheel 81, a driven wheel 82, a transmission rod 83, a first bevel gear 84 and a second bevel gear 85. The driving wheel 81 is fixed on the surface of the rotating shaft of the extruder body 2. The driving wheel 81 is in transmission connection with the driven wheel 82 through a belt. The right side of the driven wheel 82 is fixed to one end of the transmission rod 83. The other end of the transmission rod 83 extends into the feeding hopper 4 and is fixed to one side of the first bevel gear 84. The other side of the first bevel gear 84 is meshed with the second bevel gear 85. The inside of the second bevel gear 85 is fixed to the surface of the rotating rod 6. In this way, with the drive of the motor 3, the driving wheel 81 can be driven to rotate, and at the same time, the driven wheel 82 is driven to rotate through the belt, then the transmission rod 83 and the first bevel gear 84 are driven to rotate, and the second bevel gear 85 and the rotating rod 6 are driven to rotate.
[0023] The force application structure 14 includes a third bevel gear 141, a fourth bevel gear 142, a long rod 143, and a cam 144. The third bevel gear 141 is fixed on the surface of the transmission rod 83. The bottom of the fourth bevel gear 142 meshes with the top of the third bevel gear 141. One end of the long rod 143 is fixed to the top of the fourth bevel gear 142, and the other end of the long rod 143 is fixed to one side of the cam 144. Thus, with the rotation of the transmission rod 83, the third bevel gear 141 will be driven to rotate, and at the same time, the fourth bevel gear 142, the long rod 143, and the cam 144 will be driven to rotate, so that the protruding part of the cam 144 rotates to the right, thereby facilitating the application of force to push the push plate 12.
[0024] A plurality of rollers 15 are rotatably connected to the left side surface of the push plate 12, and the surface of the rollers 15 is in rolling connection with the cam 144. Thus, the friction between the cam 144 and the push plate 12 can be reduced, facilitating better application of force to push the push plate 12.
[0025] A shielding plate 17 is fixedly connected to the surface of the rotating rod 6, and the shielding plate 17 is located above the first bevel gear 84. Thus, the first bevel gear 84 and the second bevel gear 85 can be shielded to prevent particles from entering the teeth of the first bevel gear 84 and the second bevel gear 85.
[0026] A support plate 16 is fixedly connected to the bottom of the folded plate 9, and the inside of the support plate 16 is rotatably connected to the surface of the transmission rod 83. Thus, the transmission rod 83 can be supported assistingly and its stability during rotation can be maintained.
[0027] It should be noted that: in this technical solution, technical features such as... should be regarded as the prior art. For the specific structures, working principles, and possible control methods and spatial arrangement methods involved in these technical features, the conventional selections in this field can be adopted, and this technical solution will not be further specifically elaborated.
[0028] Working principle: When in use, driven by the motor 3, the rotating shaft of the extruder body 2 will rotate. Then, plastic particles can be poured into the interior of the feeding hopper 4. As the rotating shaft of the extruder body 2 rotates, the rotating rod 6 and the auger blade 7 will be driven to rotate by the transmission structure 8, so that the plastic particles can be conveyed downward, thus avoiding particle blockage. At the same time, with the transmission of the transmission structure 8, the third bevel gear 141 will be driven to rotate, and at the same time, the fourth bevel gear 142, the long rod 143 and the cam 144 will be driven to rotate, so that the protruding part of the cam 144 rotates to the right, thus facilitating the application of force to push the push plate 12. When the push plate 12 moves to the right, it will drive the movable rod 10 and the knocking plate 11 to move together and squeeze the spring 13. At this time, the knocking plate 11 will knock on the feeding hopper 4. After the cam 144 rotates to the starting position, the spring 13 will apply force through its own elasticity and drive the push plate 12 back to the starting position again. Repeating this way to knock on the feeding hopper 4 can further improve the feeding rate.
[0029] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including the said element.
[0030] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A high-torque flat twin extruder with an anti-blocking hopper, comprising a base (1), an extruder body (2) and a motor (3) respectively arranged at its top, and a feed hopper (4) connected to the top of the extruder body (2), characterized in that, It further includes: A fixed plate (5) fixedly connected to the top of the feeding hopper (4). A rotating rod (6) is rotatably connected to the bottom of the fixed plate (5). A screw blade (7) is fixedly connected to the surface of the rotating rod (6). A transmission structure (8) for driving the rotating rod (6) to rotate is arranged to the left of the feeding hopper (4). A folded plate (9) fixedly connected to the left side of the feeding hopper (4). A movable rod (10) is movably connected inside the folded plate (9). A knocking plate (11) is fixedly connected to one end of the movable rod (10). A pushing plate (12) is fixed to the other end of the movable rod (10). A spring (13) is sleeved on the surface of the movable rod (10), and both ends of the spring (13) are fixed between the pushing plate (12) and the folded plate (9). A force application structure (14) for applying a force to push the pushing plate (12) is arranged to the left of the folded plate (9).
2. The high-twist flat twin extruder with an anti-clogging hopper according to claim 1, wherein: The transmission structure (8) includes a driving wheel (81) fixed to the surface of the rotating shaft of the extruder body (2), a driven wheel (82) driven by a belt and the driving wheel (81), a transmission rod (83) fixed to one side of the driven wheel (82), a first bevel gear (84) fixed to the other end of the transmission rod (83), and a second bevel gear (85) fixed to the surface of the rotating rod (6). The driving wheel (81) is drivingly connected to the driven wheel (82) through a belt. The other side of the first bevel gear (84) is meshed with the second bevel gear (85).
3. The high-twist flat twin extruder with an anti-clogging hopper according to claim 2, wherein: The force application structure (14) includes a third bevel gear (141) fixed to the surface of the transmission rod (83), a fourth bevel gear (142) meshed with the top of the third bevel gear (141), a long rod (143) fixed to the top of the fourth bevel gear (142), and a cam (144) fixed to the other end of the long rod (143).
4. The high-twist flat twin extruder with an anti-blocking hopper according to claim 3, wherein: A plurality of rollers (15) are rotatably connected to the left side surface of the pushing plate (12), and the surface of the rollers (15) is in rolling connection with the cam (144).
5. The high-twist flat twin extruder with an anti-blocking hopper according to claim 2, characterized in that: A shielding plate (17) is fixedly connected to the surface of the rotating rod (6), and the shielding plate (17) is located above the first bevel gear (84).
6. The high-twist flat double extruder with a clogging-proof hopper according to claim 2, characterized in that: A support plate (16) is fixedly connected to the bottom of the folded plate (9), and the inside of the support plate (16) is rotatably connected to the surface of the transmission rod (83).