Nylon heat insulation strip cooling and winding equipment for nylon modified material
By integrating extrusion, cooling and winding functions, nylon-modified materials with nylon insulation strips to cool the winding equipment, the high cost and high manpower demand caused by equipment separation in the prior art is solved, and efficient production process optimization and equipment stability are achieved.
Patent Information
- Application Number
- CN202422359252.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-09-27
AI Technical Summary
During the existing production process of nylon heat insulation strips, extrusion, cooling and winding need to be completed on different equipment, which increases production costs and labor demands, and is inconvenient to maintain.
A nylon-modified material cooling and winding device with nylon-modified material integrated with extrusion, cooling and winding functions is designed, including an extruder, frame, water pump, water level sensor, filter and controller, to realize the continuous operation of the insulation strip from extrusion to cooling and winding.
The production process is simplified, production costs are reduced, work efficiency is improved, and the safety and stability of the equipment are ensured through water level sensors and filters.
Smart Images
Figure CN223085387U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of nylon heat insulation strip winding, in particular to a nylon heat insulation strip cooling and winding device for nylon modified materials. Background Technique
[0002] As the core component of the profile with inserted heat insulation strip, the main function of the nylon heat insulation strip is to form a "broken bridge" for heat transfer between aluminum profiles, effectively reducing the heat conduction through the aluminum profiles; at the same time, it also serves as a structural connecting piece between the two sides of the aluminum profiles. According to the different materials selected, the heat insulation strip can be divided into various types, including the nylon heat insulation strip made of modified nylon materials.
[0003] During the production process of the nylon heat insulation strip, after it is extruded and formed by an extruder, it needs to go through a cooling stage before it can be wound. However, the existing traditional winding equipment has some deficiencies: usually, the extrusion, cooling and winding of the heat insulation strip need to be completed sequentially on different equipment, which not only increases the manpower requirement in the production process, raises the production cost, but also brings inconvenience to the daily maintenance of the equipment.
[0004] In view of the above-mentioned technical problems, a nylon heat insulation strip cooling and winding device for nylon modified materials is now proposed to simplify the production process flow and reduce the manpower and maintenance costs. Content of the Utility Model
[0005] In order to overcome the shortcomings of the traditional winding equipment, for which the extrusion, cooling and winding of the heat insulation strip need to be completed sequentially on different equipment, increasing the manpower requirement in the production process and raising the production cost, the technical problem to be solved is: to provide a nylon heat insulation strip cooling and winding device for nylon modified materials.
[0006] The technical solution is as follows: A nylon heat insulation strip cooling and winding device for nylon modified materials includes an extruder, a frame body, a discharge cover, auxiliary wheels, a bottom plate, a traction frame, a motor, a winding shaft, a connecting disc and a controller. The extruder is located on the left side of the frame body. An inlet is opened on the left side of the frame body. The extrusion end of the extruder is connected and communicated with the inlet. The right side of the frame body is connected with a discharge cover. A plurality of auxiliary wheels are evenly and rotatably connected in the frame body. The right side of the frame body is connected with a bottom plate. A traction frame is installed in the middle of the top of the bottom plate. A motor is installed on the right side of the top of the bottom plate. A winding shaft is connected to the output shaft of the motor. A connecting disc is threadedly connected to the rear side of the winding shaft. A controller is installed on the right side of the front side wall of the frame body. The motor and the extruder are both electrically connected to the controller.
[0007] Preferably, it further includes a first water pump, a second water pump, a box body, a filter screen and a mounting rack. The first water pump is installed on the upper left side of the front side wall of the frame body. The left end pipe of the first water pump is connected to the frame body. The second water pump is installed at a position below the first water pump on the frame body. The lower left side of the front side wall of the frame body is connected to the box body. The box body is communicated with the frame body. The left end pipe of the second water pump is connected to and communicated with the box body. Two mounting racks are evenly and slidably connected in the box body. Filter screens are connected to the mounting racks. The first water pump and the second water pump are both electrically connected to the controller.
[0008] Preferably, the inner bottom surface of the frame body is inclined, lower on the left and higher on the right, which is conducive to drainage.
[0009] Preferably, it further includes a water level sensor. The water level sensor is installed at a position on the front side of the frame body to the right of the controller. The sensing end of the water level sensor penetrates into the frame body. The water level sensor is electrically connected to the controller.
[0010] Preferably, it further includes a protective frame. The protective frame is rotatably connected to the upper side of the frame body.
[0011] Preferably, it further includes a cleaning wheel and a collection box. The cleaning wheels are symmetrically and rotatably connected to the upper and lower sides of the right side wall of the frame body. The cleaning wheels are located on the upper and lower sides of the discharge cover. The collection box is connected to the position on the right side wall of the frame body below the cleaning wheels.
[0012] The beneficial effects of the present utility model are as follows: 1. The extruder extrudes the heat insulation strip into the frame body and cools it with the internal coolant. Then, the heat insulation strip is wound by the rotation of the winding shaft, realizing an integrated operation process from the extrusion to the cooling and then to the winding of the heat insulation strip, reducing the need for multiple independent devices, thereby reducing production costs and simplifying maintenance work;
[0013] 2. When the first water pump injects the coolant into the frame body, the water level is monitored by the water level sensor. When the liquid level reaches the predetermined value, the system can automatically stop the operation of the first water pump through the controller, which not only provides convenience for the operator but also effectively prevents excessive consumption of the coolant;
[0014] 3. When the used coolant is discharged through the second water pump, the filter screen can intercept impurities in the coolant to prevent them from entering the drainage pipe or damaging the second water pump, thereby ensuring the safety and stability of the equipment operation. Description of the Drawings
[0015] Figure 1 It is a three-dimensional structure diagram of the present utility model.
[0016] Figure 2 It is a partial cross-sectional view of the present utility model.
[0017] Figure 3 It is a first partial three-dimensional structure diagram of the present utility model.
[0018] Figure 4 This is the second partial three-dimensional structural schematic diagram of the present utility model.
[0019] Reference numerals in the drawings: 1 - extruder, 2 - frame body, 201 - feed inlet, 202 - discharge hood, 203 - auxiliary wheel, 3 - protective frame, 4 - first water pump, 5 - second water pump, 6 - box body, 7 - filter screen, 8 - mounting rack, 9 - bottom plate, 10 - traction frame, 11 - motor, 12 - winding shaft, 13 - connecting disc, 14 - water level sensor, 15 - controller, 16 - cleaning wheel, 17 - collection box. Specific embodiments
[0020] The present utility model will be further described below in conjunction with the accompanying drawings and specific embodiments.
[0021] Embodiment: A nylon heat insulation strip cooling and winding device for nylon modified materials, as Figures 1-4 shown, includes an extruder 1, a frame body 2, a protective frame 3, a discharge hood 202, an auxiliary wheel 203, a bottom plate 9, a traction frame 10, a motor 11, a winding shaft 12, a connecting disc 13 and a controller 15. The extruder 1 is located on the left side of the frame body 2. A feed inlet 201 is opened on the left side of the frame body 2. The extrusion end of the extruder 1 is connected and communicated with the feed inlet 201. A discharge hood 202 is connected to the right side of the frame body 2. A plurality of auxiliary wheels 203 for assisting the movement of the heat insulation strip are evenly rotatably connected inside the frame body 2. A bottom plate 9 is connected to the right side of the frame body 2. A traction frame 10 is installed in the middle of the top of the bottom plate 9. A motor 11 is installed on the right side of the top of the bottom plate 9. A winding shaft 12 for winding the heat insulation strip is connected to the output shaft of the motor 11. A connecting disc 13 is threadedly connected to the rear side of the winding shaft 12. A controller 15 is installed on the right side of the front side wall of the frame body 2. The motor 11 and the extruder 1 are both electrically connected to the controller 15. A protective frame 3 is rotatably connected to the upper side of the frame body 2, which can prevent large external impurities from falling into the frame body 2 and also prevent external personnel from putting their hands into the frame body 2. The inner bottom surface of the frame body 2 is inclined, lower on the left and higher on the right, which is conducive to drainage.
[0022] As Figures 1-2As shown in the figure, it further includes a first water pump 4, a second water pump 5, a box body 6, a filter screen 7, a mounting bracket 8 and a water level sensor 14. A first water pump 4 for injecting coolant is installed on the upper side of the left part of the front side wall of the frame body 2. The left end pipe of the first water pump 4 is connected to the frame body 2. A second water pump 5 for pumping out the coolant is installed at a position below the first water pump 4 on the frame body 2. The lower side of the left part of the front side wall of the frame body 2 is connected to a box body 6. The box body 6 is communicated with the frame body 2. The left end pipe of the second water pump 5 is connected to and communicated with the box body 6. Two mounting brackets 8 are evenly and slidably connected in the box body 6. Filter screens 7 for filtering the coolant are connected to the mounting brackets 8. The first water pump 4 and the second water pump 5 are both electrically connected to the controller 15. A water level sensor 14 is installed on the front side of the frame body 2 on the right side of the controller 15 by bolts. The sensing end of the water level sensor 14 penetrates into the frame body 2. The water level sensor 14 is electrically connected to the controller 15.
[0023] As Figure 1 and Figure 4 shown in the figure, it further includes a cleaning wheel 16 and a collection box 17. The cleaning wheels 16 for cleaning the heat insulation strips are symmetrically and rotatably connected to the upper and lower sides of the right side wall of the frame body 2. The cleaning wheels 16 are located on the upper and lower sides of the discharge cover 202. A collection box 17 for collecting impurities is connected to the position below the cleaning wheels 16 on the right side wall of the frame body 2.
[0024] When carrying out the cooling and winding work of the heat insulation strip, first connect the external pipe to the first water pump 4, and then operate the controller 15 to start the first water pump 4 to pump the coolant into the frame 2. The water level sensor 14 in the frame 2 will detect the liquid level of the coolant in real time. When the sensing head of the water level sensor 14 detects that the coolant reaches the preset appropriate liquid level, it will send a signal to the controller 15. After receiving the signal, the controller 15 will automatically turn off the first water pump 4. Then, operate the controller 15 to start the extruder 1. The extruder 1 starts to prepare the heat insulation strip and extrudes it into the required shape. The heat insulation strip enters the inside of the frame 2 through the feed port 201, is placed on the auxiliary wheel 203, and is in full contact with the coolant in the frame 2 to achieve rapid cooling. As the extruder 1 continues to work, the heat insulation strip moves to the right along its surface with the help of the auxiliary wheel 203. The auxiliary wheel 203 rotates due to the friction with the heat insulation strip, which helps the smooth movement of the heat insulation strip. The heat insulation strip after cooling and forming will move out of the frame 2 along the discharge cover 202 and contact the cleaning wheel 16. The cleaning wheel 16 rotates by friction and can wipe the residual coolant on the surface of the heat insulation strip and remove the impurities attached to its surface. These impurities will be removed and fall into the collection box 17 below. The staff fixes the end of the heat insulation strip on the winding shaft 12. After starting the motor 11, the output shaft of the motor 11 rotates to drive the winding shaft 12 to rotate, and then drives the connection disk 13 to rotate to realize the winding of the heat insulation strip. The motor 11 and the extruder 1 work in coordination to realize the integrated operation of the extrusion, cooling and winding of the heat insulation strip, thus effectively reducing the processing cost and improving the work efficiency. After winding an appropriate amount of heat insulation strip, turn off the relevant equipment, then unscrew the connection disk 13, take out the wound heat insulation strip, and continue the winding work of the heat insulation strip according to the above operation. If it is necessary to replace the coolant in the frame 2, connect the drain pipe to the second water pump 5 and start the second water pump 5 through the controller 15. The second water pump 5 pumps out the coolant in the frame 2. When the coolant passes through the filter screen 7 inside the box body 6, the filter screen 7 can filter out the impurities in the coolant to prevent it from blocking the second water pump 5. After the extraction is completed, turn off the second water pump 5. The filter screen 7 can be pulled out through the mounting bracket 8 for cleaning, and reinstalled in place after cleaning.
[0025] The above embodiments are only for illustrating the technical concept and features of the present invention, and the purpose is to enable those who are familiar with this technology to understand the content of the present invention and implement it accordingly, and cannot be used to limit the protection scope of the present invention. Any equivalent changes or modifications made according to the spirit and essence of the present invention should be covered within the protection scope of the present invention.
Claims
1. A nylon heat insulation strip cooling and winding device for nylon modified materials, characterized in that, It includes an extruder (1), a frame (2), a discharge cover (202), auxiliary wheels (203), a bottom plate (9), a traction frame (10), a motor (11), a winding shaft (12), a connection disk (13) and a controller (15). The extruder (1) is located on the left side of the frame (2). The left side of the frame (2) is provided with a feed inlet (201). The extrusion end of the extruder (1) is connected and communicated with the feed inlet (201). The right side of the frame (2) is connected with a discharge cover (202). A plurality of auxiliary wheels (203) are evenly and rotatably connected in the frame (2). The right side of the frame (2) is connected with a bottom plate (9). A traction frame (10) is installed in the middle of the top of the bottom plate (9). A motor (11) is installed on the right side of the top of the bottom plate (9). A winding shaft (12) is connected to the output shaft of the motor (11). A connection disk (13) is threadedly connected to the rear side of the winding shaft (12). A controller (15) is installed on the right side of the front side wall of the frame (2). The motor (11) and the extruder (1) are both electrically connected to the controller (15).
2. The nylon heat insulation strip cooling and winding equipment for nylon modified materials according to claim 1, characterized in that, It further includes a first water pump (4), a second water pump (5), a box body (6), a filter screen (7) and a mounting frame (8). The first water pump (4) is installed on the upper side of the left part of the front side wall of the frame (2). The left end pipe of the first water pump (4) is connected to the frame (2). The second water pump (5) is installed at a position below the first water pump (4) on the frame (2). The left lower side of the front side wall of the frame (2) is connected with a box body (6). The box body (6) is communicated with the frame (2). The left end pipe of the second water pump (5) is connected and communicated with the box body (6). Two mounting frames (8) are evenly and slidably connected in the box body (6). Filter screens (7) are connected to the mounting frames (8). The first water pump (4) and the second water pump (5) are both electrically connected to the controller (15).
3. A nylon heat insulation strip cooling and winding device for nylon modified materials according to claim 2, characterized in that, The inner bottom surface of the frame (2) is inclined, lower on the left and higher on the right, which is conducive to drainage.
4. A nylon heat insulation strip cooling and winding device for nylon modified materials according to claim 3, characterized in that, It further includes a water level sensor (14). The water level sensor (14) is installed at a position on the front side of the frame (2) to the right of the controller (15). The sensing end of the water level sensor (14) penetrates into the frame (2). The water level sensor (14) is electrically connected to the controller (15).
5. A nylon heat insulation strip cooling and winding device for a nylon modified material, characterized in that, It further includes a protective frame (3). The protective frame (3) is rotatably connected to the upper side of the frame (2).
6. The nylon heat insulation strip cooling and winding equipment for nylon modified materials according to claim 5, characterized in that, It further includes a cleaning wheel (16) and a collection box (17). The cleaning wheels (16) are symmetrically and rotatably connected to the upper and lower sides of the right side wall of the frame (2). The cleaning wheels (16) are located on the upper and lower sides of the discharge cover (202). A collection box (17) is connected to the position on the right side wall of the frame (2) below the cleaning wheels (16).