Shifting fork of winding machine
By increasing the area of the upper fork disc and setting through holes on the upper fork disc, the fork phase offset problem is solved, and the product quality and efficiency of chemical fiber filament production is improved.
Patent Information
- Application Number
- CN202421934000.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-12
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-08-12
AI Technical Summary
During the production process of chemical fiber filaments, the phase shift of the forks leads to poor shape of the silk cake, affecting product quality and reducing production efficiency, and the adjustment of the forks takes time and effort.
A winding machine fork is designed to increase the area of the upper fork disc and to set up multiple through holes through the disc body on the upper fork disc to prevent foreign objects from entering the fork blades and reduce the phase deviation of the fork.
Effectively reduce poor shape of silk cakes, improve product yield, ensure production continuity and efficiency, and ensure stable operation of the fork disc.
Smart Images

Figure CN223087322U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of winding machines and relates to a fork of a winding machine. Background Art
[0002] In the production process of chemical fiber filaments, the key device for the forming of the bobbin package is the fork (composed of a fork disc and fork blades). The upper and lower forks move in opposite directions, precisely guiding the filament bundle to reciprocate at a specified position, and finally realizing the uniform winding of the bobbin. This process requires that the starting positions of the upper and lower forks must strictly maintain a fixed phase to ensure that the filament bundle is accurately guided to the specified position, thereby ensuring the quality of the bobbin forming.
[0003] However, in actual production, it is inevitable that melt particles or other sundries will fall into the high-speed running winding machine. As Figure 1 shown, once these sundries enter the high-speed running fork device, especially when they are stuck between the upper and lower fork blades, the two reversely rotating high-speed fork blades will be blocked by the sundries at the same time, thereby generating a huge lateral resistance, resulting in the phase shift of the fork. The phase shift of the fork not only destroys the original precise guiding mechanism of the fork, making the filament bundle unable to be accurately deflected to the specified position, resulting in uneven laying and abnormal forming of the bobbin, but also seriously damages the overall quality of the product. More seriously, once it is detected that the bobbin forming is poor and it is confirmed that it is caused by the phase shift of the fork, the production line often needs to be shut down urgently, and the affected fork device needs to be disassembled and adjusted. This process not only takes time and effort, but also directly reduces the production efficiency.
[0004] Therefore, it is of great significance to develop a fork of a winding machine that can solve the above problems. Content of the Utility Model
[0005] The purpose of the utility model is to solve the problems existing in the prior art and provide a fork of a winding machine.
[0006] To achieve the above purpose, the technical scheme adopted by the utility model is as follows:
[0007] A fork of a winding machine includes an upper fork disc, upper fork blades, a lower fork disc and lower fork blades. The radius of the upper fork disc is greater than or equal to the radius of the lower fork disc. The radius of the upper fork disc is denoted as R, and the length of the upper fork blade along the radial direction of the upper fork disc is denoted as L, and R / L≥2.0. In the prior art, R / L is generally 0.270 - 0.500;
[0008] A through hole a penetrating the disc body is provided on the upper fork disc, and the through hole a is directly above the lower fork disc.
[0009] As a preferred technical scheme:
[0010] A fork of a winding machine as described above, where L is 22 mm.
[0011] A fork of a winding machine as described above, where R is 59 mm.
[0012] A fork of a winding machine as described above, where the through-hole a is a circular through-hole with a diameter of 2 mm.
[0013] A fork of a winding machine as described above, the number of the through-holes a is 264, and they are distributed in concentric circles around the central axis of the upper fork disc.
[0014] A fork of a winding machine as described above, the concentric circles are composed of 7 circles, and the through-holes a on each circle are evenly distributed;
[0015] From the inside to the outside, the radii of the 7 circles are 18 mm, 24 mm, 30 mm, 36 mm, 42 mm, 48 mm, and 54 mm in sequence;
[0016] From the inside to the outside, the numbers of the through-holes a on the 7 circles are 19, 25, 31, 38, 44, 50, and 57 in sequence.
[0017] A fork of a winding machine as described above, the numbers of the upper fork blades and the lower fork blades are both 3.
[0018] A fork of a winding machine as described above, the upper fork blades are evenly distributed in a circumferential direction around the central axis of the upper fork disc, and the lower fork blades are evenly distributed in a circumferential direction around the central axis of the lower fork disc.
[0019] A fork of a winding machine as described above, the lower fork disc is provided with a through-hole b penetrating the disc body.
[0020] A fork of a winding machine as described above, the structure and size of the lower fork disc are the same as those of the upper fork disc, and the structure and size of the lower fork blades are the same as those of the upper fork blades.
[0021] Beneficial effects:
[0022] (1) By increasing the area of the upper fork disc, the present utility model avoids foreign objects from entering between the upper and lower fork blades, resulting in fork phase shift, thereby significantly reducing the occurrence of poor bobbin forming, improving the product yield rate, ensuring the continuity and high efficiency of chemical fiber filament production, and ultimately achieving a significant improvement in product quality;
[0023] (2) The upper fork disc of the present utility model is provided with a plurality of through-holes a penetrating the disc body, which can effectively reduce the pressure difference between the inner and outer sides of the two fork discs, prevent the two high-speed rotating fork discs from adsorbing to each other, and ensure the high-speed and stable operation of the fork discs. Description of the drawings
[0024] Figure 1Schematic diagram of a fork of a winding machine in the prior art;
[0025] Figure 2 Schematic diagram of a fork of a winding machine of the present utility model;
[0026] Among them, 1 - upper fork disc, 2 - upper fork blade, 3 - through hole a, 4 - lower fork blade. Specific embodiments
[0027] The present utility model will be further described below in conjunction with specific embodiments. It should be understood that these embodiments are only used to illustrate the present utility model and not to limit the scope of the present utility model. In addition, it should be understood that after reading the content taught by the present utility model, those skilled in the art can make various changes or modifications to the present utility model, and these equivalent forms also fall within the scope defined by the appended claims of this application.
[0028] A fork of a winding machine, as Figure 2 shown, includes an upper fork disc 1, an upper fork blade 2, a lower fork disc and a lower fork blade 4;
[0029] The radius R of the upper fork disc 1 is 59 mm, the length L of the upper fork blade 2 along the radial direction of the upper fork disc 1 is 22 mm, and R / L is 2.68;
[0030] A through hole a 3 penetrating the disc body is provided on the upper fork disc 1. The through hole a 3 is a circular through hole with a diameter of 2 mm, and the through hole a3 is located directly above the lower fork disc;
[0031] The number of the through holes a 3 is 264, and they are distributed in concentric circles around the central axis of the upper fork disc 1. The concentric circles are composed of 7 circles, and the through holes a 3 on each circle are evenly distributed;
[0032] From the inside to the outside, the radii of the 7 circles are 18 mm, 24 mm, 30 mm, 36 mm, 42 mm, 48 mm, and 54 mm in sequence;
[0033] From the inside to the outside, the number of the through holes a 3 on the 7 circles is 19, 25, 31, 38, 44, 50, and 57 in sequence;
[0034] A through hole b penetrating the disc body is provided on the lower fork disc;
[0035] The structure and dimensions of the lower fork disc are the same as those of the upper fork disc 1, and the structure and dimensions of the lower fork blade 4 are the same as those of the upper fork blade 2;
[0036] The number of both the upper fork blade 2 and the lower fork blade 4 is 3. The upper fork blade 2 is evenly distributed circumferentially around the central axis of the upper fork disc 1, and the lower fork blade 4 is evenly distributed circumferentially around the central axis of the lower fork disc.
Claims
1. A winding machine fork, comprising an upper fork disc, upper fork blades, a lower fork disc and lower fork blades, characterized in that, The radius of the upper shift fork disc is greater than or equal to the radius of the lower shift fork disc. The radius of the upper shift fork disc is denoted as R, and the length of the upper shift fork blade along the radial direction of the upper shift fork disc is denoted as L, where R / L ≥ 2.0; A through-hole a penetrating the disc body is provided on the upper shift fork disc, and the through-hole a is located directly above the lower shift fork disc.
2. The fork of a winding machine according to claim 1, wherein L is 22 mm.
3. The fork of a winding machine according to claim 2, characterized in that, R is 59 mm.
4. A winding machine fork according to claim 3, characterized in that, The through-hole a is a circular through-hole with a diameter of 2 mm.
5. A fork of a winding machine according to claim 4, characterized in that, The number of the through-holes a is 264, and they are distributed in concentric circles around the central axis of the upper shift fork disc.
6. The fork of a winding machine according to claim 5, characterized in that, The concentric circles are composed of 7 circles, and the through-holes a on each circle are evenly distributed; From the inside to the outside, the radii of the 7 circles are 18 mm, 24 mm, 30 mm, 36 mm, 42 mm, 48 mm, and 54 mm in sequence; From the inside to the outside, the numbers of the through-holes a on the 7 circles are 19, 25, 31, 38, 44, 50, and 57 in sequence.
7. The fork of a winding machine according to claim 1, characterized in that, The numbers of both the upper shift fork blades and the lower shift fork blades are 3.
8. The fork of a winding machine according to claim 7, characterized in that, The upper shift fork blades are evenly distributed circumferentially around the central axis of the upper shift fork disc, and the lower shift fork blades are evenly distributed circumferentially around the central axis of the lower shift fork disc.
9. The forked lever of a winding machine according to claim 8, wherein, A through-hole b penetrating the disc body is provided on the lower shift fork disc.
10. A winding machine fork according to claim 9, characterized in that, The structure and dimensions of the lower shift fork disc are the same as those of the upper shift fork disc, and the structure and dimensions of the lower shift fork blades are the same as those of the upper shift fork blades.