Processing device for basalt fiber composite bar production

By designing a basalt fiber composite rib production device with components such as transmission tables and rotary rods, convenient replacement and stable connection of the reel are achieved, time-consuming and loose reel replacement are solved, and production efficiency and stability are improved.

CN223087342UActive Publication Date: 2025-07-11JILIN TONGXIN BASALT POLYTRON TECH INC
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Patent Information

Application Number
CN202422449030.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-11
Publication Date
2025-07-11
Estimated Expiration
2034-10-11

AI Technical Summary

Technical Problem

During the production process of existing basalt fiber composite ribs, the reel replacement and installation process take a long time and is easy to loosen, which affects production efficiency.

Method used

A processing device including a transmission table, a reel, a support frame and a connecting plate is designed. The reel is easily replaced and securely connected through a rotating rod and a positioning unit, and rotation and movement are assisted by a starting motor and a cylinder.

Benefits of technology

Reduces reel replacement time, improves production efficiency, and improves the stability of reel usage through stable connections to ensure continuous production.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223087342U_ABST
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Abstract

The utility model discloses a processing device for basalt fiber composite bar production, which relates to the technical field of basalt processing, and comprises a transmission table and a winding drum, a roll shaft is arranged on the transmission table, a basalt fiber composite bar is movably sleeved on the outer wall of the roll shaft, and the basalt fiber composite bar is wound on the outer wall of the winding drum in a sleeving manner. And a supporting table is fixedly arranged at the top of the transmission table. The winding device has the beneficial effects that the positions of the two groups of winding drums on the connecting plate are adjusted by rotating the adjusting block, so that the winding operation can be continued conveniently, the reel changing time is shortened, the production speed is increased, and the overall production efficiency is improved; and the movement state of the winding drum and the movement state of the rotating column are connected together, the basalt fiber composite bars can be wound to the winding drum conveniently, and the winding effect is further improved.
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Description

Technical Field

[0001] The utility model relates to the field of basalt processing, in particular to a processing device for producing basalt fiber composite bars. Background Technique

[0002] Basalt fiber is a high-tech non-metallic inorganic fiber, which is acid and alkali resistant, adiabatic and insulating, and has good durability. Therefore, it has a wide range of applications in the fields of transportation, leisure sports goods, and building construction. During the production process of basalt fiber composite bars, it is necessary to impregnate the fiber bundle with glue and then wind and wind the wire through a winding device.

[0003] Since the winding operation is an important link in the production line of basalt fiber composite bars, after the winding drum is wound, the operator needs to disassemble it and then replace it with a new winding drum for winding operation. However, in the actual operation process, the time spent and delayed is relatively long, which is likely to affect the subsequent production efficiency. Moreover, the existing winding drum is usually installed on the operating rod by pressing, but due to multiple installation and disassembly operations, it is easy to cause the pressing to loosen, resulting in the loosening of the winding drum on the operating rod, affecting the operation of the operating rod driving the winding drum to rotate and wind. Therefore, a processing device for producing basalt fiber composite bars is proposed to solve the above problems. Content of the Utility Model

[0004] The purpose of the utility model is to solve the problems existing in the prior art that after the winding drum is wound, the operator needs to disassemble it and then replace it with a new winding drum for winding operation. However, in the actual operation process, the time spent and delayed is relatively long, which is likely to affect the subsequent production efficiency, and the existing winding drum is usually installed on the operating rod by pressing, but due to multiple installation and disassembly operations, it is easy to cause the pressing to loosen, resulting in the loosening of the winding drum on the operating rod, affecting the operation of the operating rod driving the winding drum to rotate and wind. A processing device for producing basalt fiber composite bars is proposed to solve the above problems.

[0005] In order to solve the problems existing in the prior art, the utility model adopts the following technical scheme:

[0006] A processing device for producing basalt fiber composite bars, comprising:

[0007] A transmission table and a winding drum, a roller shaft is arranged on the transmission table, the basalt fiber composite bar is movably sleeved on the outer wall of the roller shaft, and the basalt fiber composite bar is wound and sleeved on the outer wall of the winding drum. A support table is fixedly arranged on the top of the transmission table, and a rotating assembly is arranged on the support table. The rotating assembly includes:

[0008] A support frame and a connecting plate. A circular hole is penetrated through the outer wall of the support frame, and a rotating rod is movably inserted into the inner wall of the circular hole. One end of the rotating rod is fixedly connected to the outer wall of the connecting plate;

[0009] A positioning unit is arranged on the rotating rod, and the positioning unit is used to fix the use position of the connecting plate.

[0010] Preferably, a starting motor is fixedly arranged on the outer wall of the connecting plate, and the output end of the starting motor penetrates through the connecting plate and is fixedly provided with a rotating column. A connecting rod is fixedly arranged on the outer wall of the rotating column, and the winding drum is movably sleeved on the outer wall of the connecting rod, and multiple groups of connecting rods are provided.

[0011] Preferably, a positioning block is threadedly connected to the outer wall of the connecting rod.

[0012] Preferably, a positioning port is provided on the outer wall of the winding drum, and an insertion block is fixedly arranged on the outer wall of the rotating column, and the insertion block is butted and inserted into the positioning port.

[0013] Preferably, the positioning unit includes an adjusting block, a limiting block and a limiting port. A fixing plate is fixedly arranged on the outer wall of the adjusting block, and the fixing plate is fixedly connected to the outer wall of the rotating rod. A groove is provided on the outer wall of the fixing plate, and the limiting block is movably inserted into the groove provided on the outer wall of the fixing plate. The limiting port is provided on the outer wall of the support frame, and the limiting block is butted and clamped into the corresponding limiting port.

[0014] Preferably, a connecting groove is provided on the outer wall of the adjusting block, and a pressing plate is movably clamped in the inner wall of the connecting groove. The pressing plate is fixedly connected to the two limiting blocks.

[0015] Preferably, a compression spring is fixedly arranged on the inner wall of the connecting groove, and the other end of the compression spring is fixedly arranged on the outer wall of the pressing plate.

[0016] Preferably, a cylinder is fixedly arranged on the top of the support platform, and an output shaft is arranged on one side of the cylinder. The other side of the output shaft is fixedly connected to the outer wall of the support frame.

[0017] Compared with the prior art, the beneficial effects of the present utility model are:

[0018] 1. In the present utility model, by setting the connection relationship of the driving table, the winding drum, the support frame and the connecting plate, the basalt fiber composite bars are wound onto the winding drum during processing. After the winding drum is fully wound, the operator rotates the adjusting block, which drives the connecting plate to rotate, adjusting the positions of the two winding drums on the connecting plate. This facilitates moving the fully wound winding drum to the other side, making it convenient for the operator to remove it. At the same time, the other winding drum moves to the winding position, facilitating continuous winding operations, reducing the winding change time, accelerating the production speed, and improving the overall production efficiency. Additionally, by setting the connection relationship of the winding drum, the positioning port, the rotating column and the insertion block, the user can put a new winding drum on the connecting rod and insert the rotating column into the positioning port, connecting the movement state of the winding drum with that of the rotating column. When the rotating column rotates, it drives the winding drum to rotate together, facilitating the winding of the basalt fiber composite bars onto the winding drum and further improving the winding effect.

[0019] 2. In the present utility model, by setting the connection relationship of the adjusting block, the limiting block and the limiting port, the limiting block is inserted and stuck in the limiting port, fixing the usage position of the connecting plate, thereby fixing the usage orientation of the winding drum and further improving the usage stability. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The drawings described herein are used to provide a further understanding of the present utility model and form a part of this application. The schematic embodiments of the present utility model and their descriptions are used to explain the present utility model and shall not constitute an improper limitation to the present utility model.

[0021] In the drawings:

[0022] Figure 1 is the schematic diagram of the overall structure of the present utility model;

[0023] Figure 2 is the schematic diagram of the connecting plate structure of the present utility model;

[0024] Figure 3 is the schematic diagram of the connecting rod structure of the present utility model;

[0025] Figure 4 is the schematic diagram of the overall structure of the adjusting block of the present utility model;

[0026] Figure 5 is the cross-sectional view of the adjusting block structure of the present utility model.

[0027] Reference numerals in the figure: 1, driving table; 101, support table; 2, winding drum; 201, positioning port; 3, cylinder; 301, output shaft; 4, support frame; 401, rotating rod; 5, connecting plate; 501, starting motor; 502, rotating column; 503, connecting rod; 504, positioning block; 505, inserting block; 6, adjusting block; 601, fixing plate; 602, limiting block; 603, connecting groove; 604, compression spring; 605, pressing plate; 606, limiting port. Detailed implementation mode

[0028] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.

[0029] Embodiment: This embodiment provides a processing device for producing basalt fiber composite bars. Refer to Figures 1-5 , specifically, including:

[0030] A driving table 1 and a winding drum 2 are provided. A roller shaft is arranged on the driving table 1. The basalt fiber composite bar is movably sleeved on the outer wall of the roller shaft, and the basalt fiber composite bar is wound and sleeved on the outer wall of the winding drum 2. When the basalt fiber composite bar is produced and processed, the movement of the basalt fiber composite bar is assisted by the roller shaft, which is convenient for winding the basalt fiber composite bar onto the outer wall of the winding drum 2. A support table 101 is fixedly arranged on the top of the driving table 1, and a rotating assembly is arranged on the support table 101. The rotating assembly includes:

[0031] A support frame 4 and a connecting plate 5. A circular hole is penetrated through the outer wall of the support frame 4, and a rotating rod 401 is movably inserted into the inner wall of the circular hole. One end of the rotating rod 401 is fixedly connected to the outer wall of the connecting plate 5. When in use, by rotating the rotating rod 401, the rotating rotating rod 401 drives the connecting plate 5, so that the use position of the connecting plate 5 is adjusted, which is convenient for adjusting the position of the winding drum 2, facilitating the movement of the wound winding drum 2 to the other side, facilitating the operator to remove it, and moving another group of winding drums 2 to the winding position, facilitating continuous winding operation, and being beneficial to improving the operation efficiency and convenient for use.

[0032] A positioning unit, which is arranged on the rotating rod 401 and is used for fixing the use position of the connecting plate 5.

[0033] A starting motor 501 is fixedly arranged on the outer wall of the connecting plate 5, and the output end of the starting motor 501 passes through the connecting plate 5 and is fixedly provided with a rotating column 502. A connecting rod 503 is fixedly arranged on the outer wall of the rotating column 502. The winding drum 2 is movably sleeved on the outer wall of the connecting rod 503, and a plurality of groups of connecting rods 503 are provided. The plurality of groups of connecting rods 503 are symmetrically distributed on the connecting plate 5. The winding drum 2 is installed on the connecting rod 503. By starting the starting motor 501, the starting motor 501 drives the rotating column 502 to rotate, so that the rotating rotating column 502 drives the connecting rod 503 to rotate, and the rotating connecting rod 503 drives the winding drum 2 to rotate, so that the processed basalt fiber composite bars are wound onto the winding drum 2, which is convenient for sorting and storing.

[0034] A positioning block 504 is threadedly connected to the outer wall of the connecting rod 503. After the winding drum 2 is sleeved on the connecting rod 503, by sleeving the positioning block 504 on the connecting rod 503 and rotating the positioning block 504, the positioning block 504 is tightened on the connecting rod 503, so that the winding drum 2 is restricted on the outer wall of the connecting rod 503. And by reversely rotating the positioning block 504, the positioning block 504 is separated from the connecting rod 503, so that it is convenient to disassemble the wound winding drum 2 from the connecting rod 503, which is convenient for replacing it and convenient for subsequent continuous processing.

[0035] A positioning port 201 is opened on the outer wall of the winding drum 2, and an insertion block 505 is fixedly arranged on the outer wall of the rotating column 502. The insertion block 505 is butted and inserted into the positioning port 201. By aligning the positioning port 201 with the insertion block 505 and inserting the insertion block 505 into the positioning port 201, the movement state of the winding drum 2 is connected with the movement state of the rotating column 502. When the starting motor 501 drives the rotating column 502 to rotate, the winding drum 2 rotates accordingly, so that the basalt fiber composite bars are wound onto the winding drum 2.

[0036] The positioning unit includes an adjusting block 6, a limiting block 602 and a limiting port 606. A fixing plate 601 is fixedly arranged on the outer wall of the adjusting block 6, and the fixing plate 601 is fixedly connected with the outer wall of the rotating rod 401. A groove is opened on the outer wall of the fixing plate 601, and the limiting block 602 is movably inserted into the groove opened on the outer wall of the fixing plate 601. The limiting port 606 is opened on the outer wall of the support frame 4. The limiting block 602 is butted and clamped in the corresponding limiting port 606. During use, the user holds the adjusting block 6 by hand and rotates the adjusting block 6, so that the rotating adjusting block 6 drives the fixing plate 601 to rotate, and the rotating fixing plate 601 drives the rotating rod 401 to rotate, so as to drive the connecting plate 5 to rotate, so that the positions of the two winding drums 2 on the connecting plate 5 are changed. And when the winding drum 2 rotates to the corresponding position, by moving the limiting block 602, the limiting block 602 is inserted and clamped in the corresponding limiting port 606, so as to fix the use position of the adjusting block 6, thereby fixing the use orientations of the two winding drums 2, which is convenient for use.

[0037] A connecting groove 603 is formed in the outer wall of the adjusting block 6, and a pressing plate 605 is movably clamped on the inner wall of the connecting groove 603. The pressing plate 605 is fixedly connected to two limiting blocks 602. By providing the two limiting blocks 602 and the limiting ports 606, the stability is further improved.

[0038] An extrusion spring 604 is fixedly arranged on the inner wall of the connecting groove 603, and the other end of the extrusion spring 604 is fixedly arranged on the outer wall of the pressing plate 605. The pressing plate 605 is pushed by the driving force of the extrusion spring 604, so that the moving pressing plate 605 drives the limiting block 602 to move, and the limiting block 602 is inserted into and remains clamped in the limiting port 606 without adjustment, further improving the stability.

[0039] A cylinder 3 is fixedly arranged on the top of the support platform 101, and an output shaft 301 is arranged on one side of the cylinder 3. The other side of the output shaft 301 is fixedly connected to the outer wall of the support frame 4. By starting the cylinder 3, the output shaft 301 moves to drive the support frame 4 to move, so that the winding drum 2 moves, and the basalt fiber composite bars are evenly distributed on the winding drum 2.

[0040] Specifically, the working principle and operation method of the present utility model are as follows:

[0041] During use, the basalt fiber composite bars are wound onto the winding drum 2 during processing. After the winding drum 2 is fully wound, the operator holds the adjusting block 6 and presses the pressing plate 605 with the finger pulp, so that the pressing plate 605 drives the limiting block 602 to move, and the limiting block 602 moves out of the limiting port 606. At this time, by rotating the adjusting block 6, the adjusting block 6 drives the rotating rod 401 to rotate, so that the rotating rotating rod 401 drives the connecting plate 5 to rotate, and the use position of the connecting plate 5 is adjusted, so that the positions of the two winding drums 2 on the connecting plate 5 are adjusted, facilitating the movement of the fully wound winding drum 2 to the other side, facilitating the operator to remove it, and the other winding drum 2 moves to the winding position, facilitating continuous winding operation, which is beneficial to improving efficiency and convenient to use. And when the adjustment is completed, the operator releases the pressed pressing plate 605, and the driving force of the extrusion spring 604 pushes the limiting block 602, so that the limiting block 602 is inserted into and remains clamped in the limiting port 606 without adjustment, fixing the use position of the connecting plate 5, thereby improving its use stability;

[0042] In use, the operator reversely rotates the positioning block 504 to disengage the positioning block 504 from the connecting rod 503, and by pulling the winding drum 2 outwards, the winding drum 2 can be detached from the connecting rod 503, facilitating the removal of the wound winding drum 2. Moreover, by sleeving a new winding drum 2 on the connecting rod 503 and inserting the rotating column 502 into the positioning port 201, and by sleeving the positioning block 504 on the connecting rod 503 and rotating the positioning block 504 to tighten the positioning block 504 on the connecting rod 503, the winding drum 2 is restricted on the outer wall of the connecting rod 503, facilitating the replacement of the winding drum 2 and facilitating subsequent continuous processing.

[0043] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, making equivalent substitutions or changes, should be covered within the protection scope of the present invention.

Claims

1. A processing device for producing basalt fiber composite bars, comprising a driving table (1) and a winding drum (2). A roller shaft is arranged on the driving table (1), and the basalt fiber composite bars are movably sleeved on the outer wall of the roller shaft, and the basalt fiber composite bars are wound and sleeved on the outer wall of the winding drum (2). It is characterized in that: A support platform (101) is fixedly arranged on the top of the transmission table (1), and a rotating assembly is arranged on the support platform (101). The rotating assembly includes: A support frame (4) and a connecting plate (5). A round hole is penetrated through the outer wall of the support frame (4), and a rotating rod (401) is movably inserted into the inner wall of the round hole. One end of the rotating rod (401) is fixedly connected to the outer wall of the connecting plate (5); A positioning unit, which is arranged on the rotating rod (401) and is used to fix the use position of the connecting plate (5).

2. The processing device for producing basalt fiber composite bars according to claim 1, characterized in that: A starting motor (501) is fixedly arranged on the outer wall of the connecting plate (5), and a rotating column (502) is fixedly arranged at the output end of the starting motor (501) after passing through the connecting plate (5). Connecting rods (503) are fixedly arranged on the outer wall of the rotating column (502). The winding drum (2) is movably sleeved on the outer wall of the connecting rod (503), and multiple groups of connecting rods (503) are arranged.

3. The processing device for producing basalt fiber composite bars according to claim 2, characterized in that: A positioning block (504) is threadedly connected to the outer wall of the connecting rod (503).

4. The processing device for producing basalt fiber composite bars according to claim 2, characterized in that: A positioning port (201) is opened on the outer wall of the winding drum (2). An insertion block (505) is fixedly arranged on the outer wall of the rotating column (502), and the insertion block (505) is butted and inserted into the positioning port (201).

5. The processing device for producing basalt fiber composite bars according to claim 1, wherein: The positioning unit includes an adjusting block (6), a limiting block (602) and a limiting port (606). A fixing plate (601) is fixedly arranged on the outer wall of the adjusting block (6), and the fixing plate (601) is fixedly connected to the outer wall of the rotating rod (401). A groove is opened on the outer wall of the fixing plate (601), and the limiting block (602) is movably inserted into the groove opened on the outer wall of the fixing plate (601). The limiting port (606) is opened on the outer wall of the support frame (4), and the limiting block (602) is butted and clamped into the corresponding limiting port (606).

6. The processing device for producing basalt fiber composite bars according to claim 5, wherein: A connecting groove (603) is opened on the outer wall of the adjusting block (6), and a pressing plate (605) is movably clamped on the inner wall of the connecting groove (603). The pressing plate (605) is fixedly connected to the two groups of limiting blocks (602).

7. A processing device for producing basalt fiber composite bars according to claim 6, characterized in that: An extrusion spring (604) is fixedly arranged on the inner wall of the connecting groove (603), and the other end of the extrusion spring (604) is fixedly arranged on the outer wall of the pressing plate (605).

8. The processing device for producing basalt fiber composite bars according to claim 1, wherein: A cylinder (3) is fixedly arranged on the top of the support platform (101), and an output shaft (301) is arranged on one side of the cylinder (3). The other side of the output shaft (301) is fixedly connected to the outer wall of the support frame (4).