Medicine bottle packaging line
The level of the bottle cap is corrected through the bottle cap screwing device and limiting assembly to block the skewed medicine bottle, solving the problem of incomplete aluminum film sealing caused by crooked or not screwing in place, and improving the quality and production efficiency of the finished medicine of the bottle packaging line.
Patent Information
- Application Number
- CN202422161555.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-03
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-09-03
AI Technical Summary
In the existing pharmaceutical bottle packaging line, the bottle cap is crooked or not screwed in place, resulting in incomplete sealing of the aluminum film, affecting the quality of the finished medicine.
The bottle cap screwing device and limiting assembly are used to limit the movement of the bottle cap left and right through the guide groove, correct its horizontality, and block the skewed medicine bottle through the height-limiting crossbar to prevent it from entering the electromagnetic induction heating plate, ensuring the integrity of the aluminum film seal.
The output quality of the bottle packaging line is improved, the proportion of bottles that are not completely sealed is reduced, and the production efficiency and the quality of finished medicines are improved.
Smart Images

Figure CN223087567U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of packaging equipment, in particular to a medicine bottle packaging line. Background Art
[0002] After Chinese patent medicine is concentrated and made into pill granules or capsules, it needs to be filled into medicine bottles according to a set quantity, and then the bottle cap is tightened on the bottle mouth of the medicine bottle body through a bottle cap tightening device. The inner lining of the bottle cap has an aluminum film, and then the electromagnetic induction heating plate of the aluminum film sealing machine instantaneously heats the aluminum film in the medicine bottle at a high temperature to seal the bottle mouth of the medicine bottle with the aluminum film.
[0003] If there is a phenomenon that the bottle cap is twisted or not tightened in place in the medicine bottles output by the bottle cap tightening device, the medicine bottles with twisted or not tightened bottle caps are mixed with the medicine bottles with tightened bottle caps and pass through the aluminum film sealing machine in sequence. Since the aluminum film in the medicine bottles with twisted or not tightened bottle caps cannot completely adhere to the bottle mouth, after the medicine bottles with twisted or not tightened bottle caps are heated by the electromagnetic induction heating plate, it will cause the aluminum film in some medicine bottles to not completely seal the bottle mouth, which will affect the quality of the finished medicine output by the medicine bottle packaging line. Content of the Utility Model
[0004] Aiming at the above deficiencies, the purpose of the utility model is to provide a medicine bottle packaging line to solve the problems of the bottle cap being twisted or not tightened in place and the resulting impact on the quality of the output finished medicine.
[0005] To achieve this purpose, the utility model adopts the following technical solutions:
[0006] A medicine bottle packaging line includes a conveyor belt arranged above the machine table, a bottle cap tightening mechanism at the bottle cap tightening station, and an aluminum film sealing device at the sealing station; the bottle cap tightening mechanism includes a bottle body conveying device, a bottle cap conveying device, and a bottle cap tightening device. The bottle body conveying device includes two annular belts with opposite running directions, and the gap between the two annular belts forms a bottle body conveying channel; the aluminum film sealing device includes an aluminum film sealing machine, and the aluminum film sealing machine includes an electromagnetic induction heating plate mounted directly above the conveyor belt. The bottle cap tightening mechanism further includes a bottle cap screwing device.
[0007] The bottle cap screwing device includes a bottle cap guiding plate; the bottle cap guiding plate is provided with a guiding groove, the notch of the guiding groove faces downward and is centered left and right opposite to the bottle body conveying channel, and the guiding groove is located above the bottle body conveying channel; the rear end of the guiding groove is an open end, and the front end of the guiding groove is a closed end; the open end faces backward and is opposite to the bottle cap output end of the bottle cap conveying device; the groove wall at the closed end of the guiding groove extends downward.
[0008] The aluminum film sealing device further includes a limiting component; the limiting component includes a limiting rod; the limiting rod includes a height-limiting cross bar and a vertical rod.
[0009] One end of the height-limiting crossbar extends in a direction perpendicular to the running direction of the conveyor belt. The other end of the height-limiting crossbar is connected to the upper end of the vertical rod, and the lower end of the vertical rod is mounted on one side of the conveyor belt; the electromagnetic induction heating plate is located in front of the running direction of the height-limiting crossbar.
[0010] The guiding groove is used to input the caps output from the output end of the cap; the height-limiting crossbar is used to block the medicine bottles with the caps being twisted or not screwed in place.
[0011] Furthermore, the cap screwing device further includes a cap guiding plate.
[0012] The friction plate is located in front of the running direction of the guiding groove. The bottom edge of the friction plate faces downward and approaches the bottle body conveying channel; the wall surface of the groove wall of the guiding groove and the plate surface of the friction plate are both parallel to the belt conveying surface of the annular belt located in the bottle body conveying channel.
[0013] The friction plate is used to rub against the outer peripheral surface of the cap moving in the bottle body conveying channel.
[0014] Furthermore, the cap guiding plate further includes an extension plate and a guiding inclined plate.
[0015] The extension plate extends in the horizontal direction. The rear end of the extension plate is connected to the front bottom edge of the guiding groove, and the front end of the extension plate extends forward along the bottle body conveying channel.
[0016] The front end of the friction plate is flush with the front end of the extension plate, and the rear end of the friction plate is located in front of the rear end of the extension plate.
[0017] The bottom edge of the guiding inclined plate is connected to the rear side of the guiding groove located at the open end, and the plate surface of the guiding inclined plate extends backward and upward.
[0018] Furthermore, the cap screwing device further includes a lifter and a mounting rack.
[0019] The lifter is hung above the bottle body conveying channel, the output end of the lifter faces downward, and the top surface of the cap guiding plate is connected to the output end of the lifter.
[0020] The friction plate is further provided with a connecting piece; the connecting piece is provided with at least two opening grooves.
[0021] One side of the connecting piece is connected to the middle of the top edge of the friction plate, and the other side of the connecting piece extends horizontally in a direction away from the bottle body conveying channel.
[0022] The mounting rack is mounted above the machine table, and the top surface of the mounting rack is located above the top surface of the bottle body conveying channel.
[0023] The opening slot penetrates through the connecting piece from top to bottom. One end of the opening slot is close to the top edge of the friction plate, and the other end of the opening slot extends outward in a direction perpendicular to the extending direction of the bottle conveying channel. The connecting piece is fixed to the top surface of the mounting bracket by a fastener inserted into the opening slot.
[0024] Further, the limiting assembly includes at least two limiting baffles;
[0025] The limiting baffles extend along the running direction of the conveyor belt. The two limiting baffles are oppositely arranged left and right above the conveyor belt. The limiting baffles are located between the electromagnetic induction heating plate and the conveyor belt. A gap between the two limiting baffles forms a limiting channel for restricting the movement of the medicine bottles.
[0026] Along the running direction of the conveyor belt, the central axis of the electromagnetic induction heating plate is vertically aligned with the central axis of the limiting channel.
[0027] Further, the limiting assembly further includes a plurality of first height adjustment brackets, a plurality of second fixing clips, and a plurality of first connecting rods;
[0028] The lower end of the first height adjustment bracket is clamped to one side of the conveyor belt by the second fixing clip, and the upper end of the first height adjustment bracket is connected to the side surface of the limiting baffle from the outside through the first connecting rod;
[0029] The first height adjustment brackets are divided into two groups; the two groups of first height adjustment brackets are arranged at intervals before and after on both sides of the conveyor belt;
[0030] The aluminum film sealer further includes a controller and at least two heating plate connecting rods; the controller is provided with adjustment buttons;
[0031] The controller is arranged above the conveyor belt. The controller is respectively connected to the top surface of the electromagnetic induction heating plate through two downward-extending heating plate connecting rods; the electromagnetic induction heating plate is also electrically connected to the controller;
[0032] Pressing the adjustment button can synchronously adjust the lengths of the two downward-extending heating plate connecting rods.
[0033] Further, the limiting assembly further includes a first fixing clip;
[0034] The lower end of the vertical rod is mounted on one side of the conveyor belt by the first fixing clip;
[0035] At least two sensors are further installed near the top surface of the conveyor belt;
[0036] The controller is installed with at least two alarm signal lights; the two alarm signal lights and the two sensors are respectively connected to the controller in a signal manner;
[0037] The two sensors are respectively arranged close to the input port of the limit channel and the rear end face of the vertical rod.
[0038] Furthermore, it further includes a labeling device located at the labeling station; the labeling station is located in front of the running direction of the sealing station;
[0039] The labeling device includes a label applicator and a spacing adjustment device;
[0040] The label applicator includes a label roll device and a baffle, the label roll device and the baffle are mounted above the conveyor belt at a left - right interval, and a labeling channel is formed between the label roll device and the baffle;
[0041] The spacing adjustment device includes two turntables; the two turntables respectively approach from the left and right sides of the conveyor belt and are mounted above the conveyor belt, the central axis of the turntable is perpendicular to the conveying surface of the conveyor belt, and the bottom surface of the turntable is close to the conveying surface of the conveyor belt; the rotation directions of the two turntables are opposite, and the labeling station is located in front of the running directions of the two turntables; one of the turntables is provided with a plurality of grooves, the plurality of grooves are equidistantly distributed on the outer peripheral surface of the turntable, and the grooves penetrate through the turntable from top to bottom; the grooves are used to accommodate the bottle body of a medicine bottle conveyed by the conveyor belt to the labeling channel.
[0042] Specifically, the spacing adjustment device includes a driver, a transmission rod, a sprocket transmission assembly, two rotating shafts and the two turntables;
[0043] The sprocket transmission assembly includes an output gear, a transmission gear, a transmission chain, two first driven gears and two second driven gears;
[0044] The driver is installed below the conveyor belt close to the turntable; the transmission rod is mounted below the conveyor belt; the output end of the driver and the transmission rod respectively extend along the direction perpendicular to the running direction of the conveyor belt; both ends of the transmission rod are exposed on both sides of the conveyor belt;
[0045] The output gear is sleeved on the output end of the driver, and the transmission gear is sleeved in the middle of the transmission rod; the transmission chain is sleeved on the outer peripheral surface of the output gear and the outer peripheral surface of the transmission gear, and the transmission chain drives the output gear and the transmission gear to rotate synchronously; the two first driven gears are respectively sleeved on both ends of the transmission rod; the two second driven gears are respectively sleeved on the lower ends of the two rotating shafts; the two first driven gears are meshed with the two second driven gears in one-to-one correspondence; the turntable is sleeved on the outer peripheral surface of the corresponding rotating shaft.
[0046] Preferably, the arc distance between two adjacent grooves is the same as the horizontal length of the labeling channel.
[0047] The beneficial effects of the technical solution of a bottle capping mechanism of a medicine bottle packaging line proposed by the present utility model are as follows: the left and right movement of the bottle cap is restricted by the two side walls of the guiding groove to prevent the bottle cap from being misaligned, and the flatness of the top surface of the bottle cap is corrected by the bottom surface of the rear wall of the guiding groove to reduce the proportion of medicine bottles with skewed bottle caps. Furthermore, the medicine bottles with the bottle caps being screwed crookedly or not screwed in place are blocked by the height-limiting cross bar, which can prevent the medicine bottles with the bottle caps being screwed crookedly or not screwed in place from entering below the electromagnetic induction heating plate, thereby reducing the proportion of medicine bottles with the bottle mouths not completely sealed output by the medicine bottle packaging line, and further improving the output quality of the medicine bottle packaging line. BRIEF DESCRIPTION OF THE DRAWINGS
[0048] Figure 1 It is a schematic structural diagram of an embodiment of a bottle capping mechanism of a medicine bottle packaging line of the present utility model;
[0049] Figure 2 It is a schematic structural diagram of an embodiment of an aluminum film sealing device of a bottle capping mechanism of a medicine bottle packaging line of the present utility model;
[0050] Figure 3 It is a schematic structural diagram of an embodiment of a labeling device of a bottle capping mechanism of a medicine bottle packaging line of the present utility model;
[0051] Figure 4 It is a schematic structural diagram of an embodiment of a pitch adjustment device of a bottle capping mechanism of a medicine bottle packaging line of the present utility model;
[0052] Figure 5 It is a schematic installation structure diagram of a limiting rod in the aluminum film sealing device;
[0053] Figure 6 It is Figure 1 an enlarged view of part A of
[0054] Wherein: machine 1; bottle cap tightening mechanism 2; aluminum film sealing device 3; labeling device 4; conveyor belt 10; railing 11; railing height adjustment frame 12; bottle cap tightening station 100; sealing station 101; labeling station 102;
[0055] bottle body conveying device 21; bottle cap conveying device 22; bottle cap tightening device 23; bottle cap screwing device 24; bottle cap 60; bottle body 61; annular belt 211; bottle cap output end 221; bottle cap tightening head 231; mounting bracket 241; bottle cap guiding plate 242; friction plate 243; lifter 244; bottle body conveying channel 210; adjusting screw 2411; guiding groove 2421; extension plate 2422; connecting piece 2431; open end 24211; guiding inclined plate 2423; open slot 24311;
[0056] aluminum film sealer 31; limiting component 32; placing table 33; heating plate connecting rod 311; electromagnetic induction heating plate 312; controller 313; alarm signal lamp 314; limiting baffle 321; first height adjustment frame 322; limiting rod 323; first fixing clip 324; first connecting rod 325; adjusting button 3131; limiting channel 3210; height limiting cross bar 3231; vertical standing rod 3232;
[0057] labeling machine 41; spacing adjustment device 42; label output port 410; label rolling device 411; baffle 412; driver 420; turntable 421; rotating shaft 422; sprocket transmission component 423; transmission rod 424; labeling channel 4100; groove 4211; output gear 4231; transmission gear 4232; transmission chain 4233; first driven gear 4234; second driven gear 4235. Detailed implementation manners
[0058] The following combines the appended Figure 1-6 and further illustrates the technical solution of the present utility model through specific implementation manners.
[0059] The attached drawings are only for illustrative purposes and cannot be construed as a limitation to this patent; for better explaining this embodiment, some components in the attached drawings will be omitted, enlarged or reduced, and do not represent the dimensions of the actual product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the attached drawings may be omitted.
[0060] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be said to be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0061] A medicine bottle packaging line includes a conveyor belt 10 installed above a machine table 1, a bottle cap tightening mechanism 2 located at a bottle cap tightening station 100, and an aluminum film sealing device 3 located at a sealing station 101; the bottle cap tightening mechanism 2 includes a bottle body conveying device 21, a bottle cap conveying device 22, and a bottle cap tightening device 23. The bottle body conveying device 21 includes two annular belts 211 with opposite running directions, and the gap between the two annular belts 211 forms a bottle body conveying channel 210; the aluminum film sealing device 3 includes an aluminum film sealing machine 31, and the aluminum film sealing machine 31 includes an electromagnetic induction heating plate 312 installed directly above the conveyor belt 10. The bottle cap tightening mechanism 2 further includes a bottle cap screwing device 24;
[0062] The bottle cap screwing device 24 includes a bottle cap guiding plate 242; the bottle cap guiding plate 242 is provided with a guiding groove 2421. The notch of the guiding groove 2421 faces downward and is centered horizontally opposite to the bottle body conveying channel 210. The guiding groove 2421 is located above the bottle body conveying channel 210; the rear end of the guiding groove 2421 is an open end 24211, and the front end of the guiding groove 2421 is a closed end; the open end 24211 faces backward and is opposite to the bottle cap output end 221 of the bottle cap conveying device 22; the groove wall at the closed end of the guiding groove 2421 extends downward;
[0063] The aluminum film sealing device 3 further includes a limiting component 32; the limiting component 32 includes a limiting rod 323; the limiting rod 323 includes a height limiting cross bar 3231 and a vertical rod 3232;
[0064] One end of the height limiting cross bar 3231 extends in a direction perpendicular to the running direction of the conveyor belt 10, the other end of the height limiting cross bar 3231 is connected to the upper end of the vertical rod 3232, and the lower end of the vertical rod 3232 is installed on one side of the conveyor belt 10; the electromagnetic induction heating plate 312 is located in front of the running direction of the height limiting cross bar 3231;
[0065] The guiding groove 2421 is used to input the bottle caps 60 output from the bottle cap output end 221; the height limiting cross bar 3231 is used to block the medicine bottles with the bottle caps screwed crooked or not screwed in place.
[0066] Figure 1Schematic structural diagram of an embodiment of a cap tightening mechanism 2 of a medicine bottle packaging line of the present utility model. Figure 6 is Figure 1 an enlarged view of part A of Figure 6 which shows the installation structure of the cap screwing device 24. Figure 1 In , the conveyor belt 10 runs from back to front. The conveyor belt 10 is provided with a cap tightening station 100. The cap tightening device 23 located at the cap tightening station 100 includes a plurality of cap tightening heads 231. Claw jaws for clamping the cap 60 are provided inside the cap tightening heads 231. A gap between two endless belts 211 forms a bottle body conveying channel 210. The mouth part of the bottle body 61 in the bottle body conveying channel 210 is exposed upward outside the top surface of the two endless belts 211. The output port of the cap conveying device 22 is located above the bottle body conveying channel 210 and close to the input end of the bottle body conveying channel 210. The cap tightening device 23 is located above the bottle body conveying channel 210 and close to the output end of the bottle body conveying channel 210.
[0067] Figure 2 Schematic structural diagram of an embodiment of an aluminum mold sealing device 3 of the present utility model. Figure 5 Schematic installation structure diagram of the limit rod 323 in the aluminum film sealing device 3.
[0068] Figure 2 The aluminum film sealing device 3 in includes an aluminum film sealer 31. The conveyor belt 10 is further provided with a sealing station 101. The aluminum film sealer 31 located at the sealing station 101 includes an electromagnetic induction heating plate 312. The electromagnetic induction heating plate 312 is mounted directly above the conveyor belt 10 and extends along the running direction of the conveyor belt 10.
[0069] It should be noted that: the cap tightening device 24 is used to tighten the cap 60. Among the medicine bottles output by the cap tightening device 24, there are some medicine bottles with the caps screwed crookedly or the caps not tightened in place. The top surface of the medicine bottles with the caps screwed crookedly or not tightened in place is higher than the top surface of the medicine bottles with the caps tightened in place.
[0070] If the medicine bottles with the caps screwed crookedly or not tightened in place are mixed with the medicine bottles with the caps tightened in place and sequentially pass through the limit channel 3210 and are instantaneously heated at a high temperature by the electromagnetic induction heating plate 312, the aluminum film in the medicine bottles may be partially skewed. Therefore, the aluminum film in some medicine bottles may not completely seal the bottle mouth.
[0071] such as Figure 1 、 Figure 2 、 Figure 5 and Figure 6As shown, the bottle caps 60 are output one by one from the bottle cap output end 221 of the bottle cap conveying device 22 and enter the opening end 24211 of the guiding groove 2421. At the same time, the bottle bodies 61 are conveyed one by one through the conveyor belt 10 and enter the bottle body conveying channel 210 between the two endless belts 211. The two sides of the bottle body 61 are respectively abutted against the two belt conveying surfaces of the two endless belts 211 located on both sides of the bottle body conveying channel 210. When a bottle body 61 reaches below the guiding groove 2421, a corresponding bottle cap 60 falls onto the top of the bottle mouth of the bottle body 61 through the guiding groove 2421. The two side groove walls of the guiding groove 2421 can limit the left - right movement of the bottle cap 60, and the bottom surface of the rear - end groove wall of the guiding groove 2421 can correct the flatness of the top surface of the bottle cap 60. In this way, the proportion of deviation and skew of the bottle caps 60 of the medicine bottles output by the bottle cap tightening mechanism 2 can be reduced. Then, before the medicine bottles are transported by the conveyor belt 10 to the lower part of the electromagnetic induction heating plate 312 of the aluminum film sealing machine 31, the height - limiting cross bar 3231 blocks the medicine bottles with the bottle caps being twisted or not tightened in place, and the medicine bottles with the bottle caps being twisted or not tightened in place on the conveyor belt 10 are removed in time by a manipulator or manually.
[0072] Further, the bottle cap screwing device 24 further includes a bottle cap guiding plate 242;
[0073] The friction plate 243 is located in front of the running direction of the guiding groove 2421, and the bottom edge of the friction plate 243 faces downward and approaches the bottle body conveying channel 210; the wall surface of the groove wall of the guiding groove 2421 and the plate surface of the friction plate 243 are both parallel to the belt conveying surface of the endless belt 211 located in the bottle body conveying channel 210;
[0074] The friction plate 243 is used to friction with the outer peripheral surface of the bottle cap 60 moving in the bottle body conveying channel 210.
[0075] As Figure 1 and Figure 6 As shown, when the bottle body 61 with the bottle cap 60 on the bottle mouth continues to move along the bottle body conveying channel 210 under the clamping and driving of the two endless belts 211, the friction plate 243 frictions with the outer peripheral surface of each passing bottle cap 60, causing the bottle cap 60 to rotate and screwing the internal thread of the bottle cap 60 into the external thread of the corresponding bottle mouth of the bottle body 61. When the bottle body 61 reaches below the bottle cap tightening device 23, the bottle cap tightening head 231 in the bottle cap tightening device 23 extends downward to clamp the bottle cap with the jaws, and then the bottle cap tightening head 2311 rotates the jaws and tightens the internal thread of the bottle cap 60 onto the external thread of the bottle mouth, which can reduce the working load of the bottle cap tightening device 23 and improve the production efficiency of the medicine bottle packaging line.
[0076] Further, the bottle cap guiding plate 242 further includes an extension plate 2422 and a guiding inclined plate 2423;
[0077] The extension plate 2422 extends in the horizontal direction. The rear end of the extension plate 2422 is connected to the front bottom edge of the guiding groove 2421, and the front end of the extension plate 2422 extends forward along the bottle body conveying channel 210.
[0078] The front end of the friction plate 243 is flush with the front end of the extension plate 2422, and the rear end of the friction plate 243 is located in front of the rear end of the extension plate 2422.
[0079] The bottom edge of the guiding inclined plate 2423 is connected to the rear side of the guiding groove 2421 at the open end 24211, and the plate surface of the guiding inclined plate 2423 extends backward and upward.
[0080] As Figure 6 shown, before the friction plate 243 comes into frictional contact with the side surface of the bottle cap 60, the top surface of the bottle cap 60 is blocked from moving upward by the rear end portion of the extension plate 2422, and the flatness of the top surface of the bottle cap 60 is corrected, thereby improving the effectiveness of screwing the bottle cap 60 into the thread on the outer peripheral surface of the bottle mouth of the corresponding bottle body 61 during rotation.
[0081] As Figure 1 and Figure 6 shown, before the bottle cap 60 output from the bottle cap output end 221 of the bottle cap conveying device 22 enters the open end 24211 of the guiding groove 2421, the front top of the bottle cap 60 contacts the plate surface of the guiding inclined plate 2423 that extends backward and upward. The bottle cap 60 enters the guiding groove 2421 along the guidance of the guiding inclined plate 2423. After entering the guiding groove 2421, the front end of the bottle cap 60 inclines downward, so that the front bottom of the bottle cap 60 contacts the outer peripheral surface of the front top of the bottle mouth of the bottle body 61 passing by from the front and below. When the corresponding bottle body 61 continues to move forward, it drives the bottle cap 60 to move, and enables the bottle cap 60 to accurately fit over the top of the bottle mouth of the bottle body 61. Then, the flatness of the bottle cap 60 located at the top of the bottle mouth is corrected by the rear end portion of the extension plate 2422, so that the inclined top surface of the bottle cap is restored to a horizontal plane, and then the bottle cap 60 is rotated by the friction plate 243. In this way, the effectiveness of screwing the internal thread of the bottle cap 60 into the external thread of the bottle mouth of the corresponding bottle body 61 can be further improved.
[0082] In a preferred embodiment, the plate surface of the guiding inclined plate 2423 is an arc-shaped plate surface that extends backward and upward.
[0083] Most of the top circular edges of the bottle caps 60 of medicine bottles have arc-shaped chamfers. The setting that the plate surface of the guiding inclined plate 2423 is an arc-shaped plate surface that extends backward and upward can improve the smoothness of guiding the bottle cap 60 into the guiding groove 2421 obliquely by the guiding inclined plate 2423.
[0084] Furthermore, the bottle cap screwing device 24 further includes a lifter 244 and a mounting bracket 241;
[0085] The lifter 244 is hung above the bottle conveying channel 210, the output end of the lifter 244 faces downward, and the top surface of the bottle cap guiding plate 242 is connected to the output end of the lifter 244;
[0086] The friction plate 243 is further provided with a connecting piece 2431; the connecting piece 2431 is provided with at least two opening grooves 24311;
[0087] One side of the connecting piece 2431 is connected to the middle of the top edge of the friction plate 243, and the other side of the connecting piece 2431 extends horizontally away from the bottle conveying channel 210;
[0088] The mounting frame 241 is mounted above the machine table 1, and the top surface of the mounting frame 241 is located above the top surface of the bottle conveying channel 210;
[0089] The opening groove 24311 penetrates the connecting piece 2431 from top to bottom, one end of the opening groove 24311 is close to the top edge of the friction plate 243, and the other end of the opening groove 24311 extends outward in a direction perpendicular to the extending direction of the bottle conveying channel 210. The connecting piece 2431 is fixed to the top surface of the mounting frame 241 through a fastener inserted into the opening groove 24311.
[0090] As Figure 6 shown, the position of the bottom surface of the guiding groove 2421 relative to the output surface of the output bottle cap 60 of the bottle cap conveying device 22 can be adjusted through the lifter 244, so that the bottle cap guiding plate 242 can adapt to the production requirements of bottle caps 60 with different heights.
[0091] As Figure 1 and Figure 6 shown, the friction plate 243 is fixed to the mounting frame 241 through the connecting piece 2431, so that the friction plate 243 has better mounting stability, and the effectiveness of the frictional contact between the friction plate 243 and the outer peripheral surface of the bottle cap 60 can be improved.
[0092] As Figure 6 shown, by adjusting the position of the fastener in the corresponding opening groove 24311, the distance between the plate surface of the friction plate 243 and the side surface of the bottle conveying channel 210 can be adjusted, so as to adapt to the production requirements of bottle caps 60 with different diameters.
[0093] As Figure 6 shown in the embodiment, an adjusting screw 2411 is installed in the middle of the mounting frame 241; the adjusting screw 2411 is used to adjust the mounting height of the mounting frame 241 relative to the top surface of the bottle conveying channel 210.
[0094] By turning the adjusting screw 2411, the distance between the top surface of the mounting bracket 241 and the top surface of the bottle conveying channel 210 can be adjusted, and the distance between the bottom edge of the adjustable friction plate 243 and the top surface of the bottle conveying channel 210 can be adjusted.
[0095] In a preferred embodiment, the midline of the bottle conveying channel 210 in the horizontal direction and the midline of the guiding groove 2421 in the horizontal direction are located in the same plane perpendicular to the conveyor belt 10.
[0096] In this way, the accuracy of the bottle cap 60 aligning with the mouth of the bottle body 61 can be improved, and the phenomenon of the bottle cap 60 being skewed can be reduced.
[0097] Furthermore, the limiting component 32 includes at least two limiting baffles 321;
[0098] The limiting baffles 321 extend along the running direction of the conveyor belt 10. Two of the limiting baffles 321 are horizontally opposite to each other and are arranged above the conveyor belt 10. The limiting baffles 321 are located between the electromagnetic induction heating plate 312 and the conveyor belt 10. The gap between the two limiting baffles 321 forms a limiting channel 3210 for restricting the movement of the medicine bottles.
[0099] Along the running direction of the conveyor belt 10, the central axis of the electromagnetic induction heating plate 312 and the central axis of the limiting channel 3210 are vertically aligned.
[0100] As Figure 2 shown, the two limiting baffles 321 can prevent the offset medicine bottles from entering the limiting channel 3210, avoiding the influence on the effect of sealing the bottle mouth due to partial heating of the aluminum film in the offset medicine bottles; through the guidance of the limiting channel 3210, the medicine bottles moving in the limiting channel 3210 can pass directly below the electromagnetic induction heating plate 22, so that the aluminum film in the medicine bottles in the limiting channel 3210 can be instantaneously heated by the electromagnetic induction heating plate 22 to completely seal the bottle mouth of the medicine bottles.
[0101] Furthermore, the limiting component 32 further includes a plurality of first height adjusting brackets 322, a plurality of second fixing clips, and a plurality of first connecting rods 325;
[0102] The lower end of the first height adjusting bracket 322 is clamped to one side of the conveyor belt 10 by the second fixing clip, and the upper end of the first height adjusting bracket 322 is connected to the side surface of the limiting baffle 321 from the outside by the first connecting rod 325;
[0103] The first height adjusting brackets 322 are divided into two groups; the two groups of first height adjusting brackets 322 are arranged at intervals in front of and behind the two sides of the conveyor belt 10 respectively;
[0104] The aluminum film sealer 31 further includes a controller 313 and at least two heating plate connecting rods 311; the controller 313 is equipped with adjustment buttons 3131;
[0105] The controller 313 is mounted above the conveyor belt 10. The controller 313 is respectively connected to the top surface of the electromagnetic induction heating plate 312 through the two downward-extending heating plate connecting rods 311; the electromagnetic induction heating plate 312 is also electrically connected to the controller 313;
[0106] Pressing the adjustment button 3131 can synchronously adjust the lengths of the two downward-extending heating plate connecting rods 311.
[0107] As Figure 2 shown, by adjusting the position where the lower end of the first height adjustment frame 322 is clamped in the second fixed clamp, the distance between the bottom surface of the limit baffle 321 and the top surface of the conveyor belt 10 can be adjusted, and by pressing the adjustment button 3131, the length of the downward extension of the heating plate connecting rod 311 can be synchronously adjusted, so as to adjust the distance between the bottom surface of the electromagnetic induction heating plate 312 and the top surface of the conveyor belt 10, which can meet the production requirements for sealing medicine bottles of different heights.
[0108] Further, the limit component 32 further includes a first fixed clamp 324;
[0109] The lower end of the vertical rod 3232 is mounted on one side of the conveyor belt 10 through the first fixed clamp 324;
[0110] At least two sensors are further installed near the top surface of the conveyor belt 10;
[0111] The controller 313 is equipped with at least two alarm signal lights 314; the two alarm signal lights 314 and the two sensors are respectively signal-connected to the controller 313;
[0112] The two sensors are respectively arranged near the input port of the limit channel 3210 and the rear end surface of the vertical rod 3232.
[0113] As Figure 5 shown, by adjusting the position where the lower end of the vertical rod 3232 is clamped in the first fixed clamp 324, the distance between the bottom surface of the height limit cross bar 3231 and the top surface of the conveyor belt 10 can be adjusted, so that the height limit cross bar 3231 can block medicine bottles of different heights to meet the requirements of process control.
[0114] As Figure 2 and Figure 5As shown, when a medicine bottle stops and approaches the input port of the limit channel 3210 or the rear end face of the vertical rod 3232, the corresponding sensor is triggered and sends a signal to the controller 313. The controller 313 lights the corresponding alarm signal lamp 314 and emits an alarm sound to remind the operator to immediately remove the medicine bottle staying at the corresponding position, or controls the corresponding manipulator to remove the medicine bottle staying at the corresponding position.
[0115] As Figure 5 In the preferred embodiment shown, two groups of railings 11 are further installed on the left and right sides of the top surface of the conveyor belt 10, and a plurality of railing height adjusting frames 12 for adjusting the height of the two groups of railings 11. The railings 11 can prevent the medicine bottle from being displaced during movement and falling outside the conveyor belt 10, and the height of the railings 11 is adjusted by the railing height adjusting frames 12 to prevent the height adjustment of the limit rod 323 from being hindered due to the excessive height of the railings 11.
[0116] As Figure 2 In the embodiment shown, a placement table 33 is further installed on one side of the conveyor belt 10. The placement table 33 is used to place the medicine bottles removed by the operator or the manipulator.
[0117] Furthermore, it further includes a labeling device 4 located at the labeling station 102; the labeling station 102 is located in front of the running direction of the sealing station 101;
[0118] The labeling device 4 includes a labeler 41 and a spacing adjustment device 42;
[0119] The labeler 41 includes a label roll device 411 and a baffle 412. The label roll device 411 and the baffle 412 are installed above the conveyor belt 10 at a left-right interval, and a labeling channel 4100 is formed between the label roll device 411 and the baffle 412;
[0120] The spacing adjustment device 42 includes two turntables 421; the two turntables 421 approach from the left and right sides of the conveyor belt 10 respectively and are installed above the conveyor belt 10. The central axis of the turntable 421 is perpendicular to the conveying surface of the conveyor belt 10, and the bottom surface of the turntable 421 is close to the conveying surface of the conveyor belt 10; the rotation directions of the two turntables 421 are opposite, and the labeling station 102 is located in front of the running directions of the two turntables 421; a plurality of grooves 4211 are provided on one of the turntables 421, and the plurality of grooves 4211 are equidistantly distributed on the outer peripheral surface of the turntable 421, and the grooves 4211 penetrate through the turntable 421 from top to bottom; the grooves 4211 are used to accommodate the bottle body 61 of a medicine bottle conveyed by the conveyor belt 10 to the labeling channel 4100.
[0121] Figure 3 It is a schematic structural diagram of an embodiment of the labeling device 4 of a medicine bottle packaging line of the present invention.Figure 4 It is a schematic structural diagram of an embodiment of the spacing adjustment device 42 in the labeling device 4. Figure 3 The conveyor belt 10 in it is provided with a labeling station 102, and the labeling station 102 is located in front of the running direction of the sealing station 101. The labeling machine 41 is provided with a label output port 410, and the label output port 410 is located at the input end of the labeling channel 4100.
[0122] As Figure 3 and Figure 4 shown in the labeling device 4 of the present utility model, the spacing adjustment device 42 adopted by the labeling device 4 includes two turntables 421; the spacing between two medicine bottles output from two adjacent grooves 4211 can be adjusted by adjusting the rotation speeds of the two turntables 421.
[0123] If it is necessary to avoid the phenomenon that one label is pasted on the outer peripheral surfaces of two medicine bottles and avoid the resulting label waste and rework, as long as the rotation speeds of the two turntables 421 are adjusted so that the spacing between two medicine bottles output from two adjacent grooves 4211 is the same as the moving distance of any medicine bottle for labeling in the labeling channel 4100.
[0124] Specifically, the spacing adjustment device 42 includes a driver 420, a transmission rod 424, a sprocket transmission assembly 423, two rotating shafts 422 and two of the turntables 421;
[0125] The sprocket transmission assembly 423 includes an output gear 4231, a transmission gear 4232, a transmission chain 4233, two first driven gears 4234 and two second driven gears 4235;
[0126] The driver 420 is installed below the conveyor belt 10 near the turntable 421; the transmission rod 424 is mounted below the conveyor belt 10; the output end of the driver 420 and the transmission rod 424 respectively extend along the direction perpendicular to the running direction of the conveyor belt 10; both ends of the transmission rod 424 are exposed on both sides of the conveyor belt 10;
[0127] The output gear 4231 is sleeved on the output end of the driver 420, and the transmission gear 4232 is sleeved on the middle part of the transmission rod 424; the transmission chain 4233 is sleeved on the outer peripheral surface of the output gear 4231 and the outer peripheral surface of the transmission gear 4232, and the transmission chain 4233 drives the output gear 4231 and the transmission gear 4232 to rotate synchronously; two of the first driven gears 4234 are respectively sleeved on both ends of the transmission rod 424; two of the second driven gears 4235 are respectively sleeved on the lower ends of the two rotating shafts 422; the two first driven gears 4234 and the two second driven gears 4235 are engaged with each other in one-to-one correspondence; the turntable 421 is sleeved on the outer peripheral surface of the corresponding rotating shaft 422.
[0128] As Figure 3 and Figure 4 shown, through the cooperation of the output gear 4231, the transmission gear 4232 and the transmission chain 4233, the driver 420 drives the transmission rod 424 to rotate, and through the two first driven gears 4234 and the two second driven gears 4235 that are engaged with each other in one-to-one correspondence, drives the two rotating shafts 422 to rotate synchronously and in opposite directions, and further drives the two turntables to rotate synchronously in opposite directions.
[0129] As Figure 3 shown in the embodiment, the distance between the two rotating shafts 422 is adjustable.
[0130] By adjusting the distance between the two rotating shafts 422, the distance between the outer peripheral surfaces of the two turntables 421 can be adjusted, so that the medicine bottle labeling line can be applicable to the labeling production of medicine bottles with different outer diameters.
[0131] Preferably, the arc distance between two adjacent ones of the grooves 4211 is the same as the length of the labeling channel 4100 in the horizontal direction.
[0132] The linear velocity of the conveyor belt 10 can be set with reference to the length of the label to be pasted and the length of the labeling channel 4100 in the horizontal direction, so that the moving distance of the medicine bottle during labeling in the labeling channel 4100 is equal to the length of the labeling channel 4100 in the horizontal direction, and the arc distance between two adjacent ones of the grooves 4211 is set to be the same as the length of the labeling channel 4100 in the horizontal direction. In this way, the linear velocity of the rotation of the two turntables 421 and the linear velocity of the operation of the conveyor belt 10 can be kept the same during labeling production, which can not only improve the smoothness of the movement of the medicine bottle to be labeled on the conveying surface, but also enable the medicine bottle labeling line to have a high production efficiency.
[0133] In summary, as Figure 1-6In the embodiment of the utility model shown, the medicine bottle packaging line limits the left and right movement of the bottle cap 60 by the groove walls on both sides of the guide groove 2421 to prevent the bottle cap 60 from being offset, and corrects the horizontality of the top surface of the bottle cap 60 by the bottom surface of the groove wall at the rear end of the guide groove 2421 to reduce the proportion of medicine bottles with crooked bottle caps, and then blocks medicine bottles with crooked bottle caps or bottle caps that are not screwed into place by the height limiting cross bar 3231, which can prevent medicine bottles with crooked bottle caps or bottle caps that are not screwed into place from entering under the electromagnetic induction heating plate 312, thereby reducing the proportion of medicine bottles with incompletely sealed bottle mouths output by the medicine bottle packaging line, thereby improving the output quality of the medicine bottle packaging line.
[0134] The technical principle of the present invention is described above in combination with specific embodiments. These descriptions are only for explaining the principle of the present invention and cannot be interpreted as limiting the protection scope of the present invention in any way. Based on the explanations here, technicians in this field can think of other specific implementation methods of the present invention without creative work, and these methods will fall within the protection scope of the present invention.
Claims
1. A medicine bottle packaging line, comprising a conveyor belt installed above the machine platform, a bottle cap tightening mechanism located at the bottle cap tightening station, and an aluminum film sealing device located at the sealing station; the bottle cap tightening mechanism includes a bottle body conveying device, a bottle cap conveying device, and a bottle cap tightening device, the bottle body conveying device includes two annular belts with opposite running directions, and the gap between the two annular belts forms a bottle body conveying channel; the aluminum film sealing device includes an aluminum film sealing machine, and the aluminum film sealing machine includes an electromagnetic induction heating plate installed directly above the conveyor belt, characterized in that, The bottle cap tightening mechanism further includes a bottle cap screwing device; The bottle cap screwing device includes a bottle cap guiding plate; the bottle cap guiding plate is provided with a guiding groove, the notch of the guiding groove faces downward and is centered left and right to align with the bottle body conveying channel, and the guiding groove is located above the bottle body conveying channel; the rear end of the guiding groove is an open end, and the front end of the guiding groove is a closed end; the open end faces backward and aligns with the bottle cap output end of the bottle cap conveying device; the groove wall of the closed end of the guiding groove extends downward; The aluminum film sealing device further includes a limiting component; the limiting component includes a limiting rod; the limiting rod includes a height-limiting cross bar and a vertical rod; One end of the height-limiting cross bar extends in a direction perpendicular to the running direction of the conveyor belt, the other end of the height-limiting cross bar is connected to the upper end of the vertical rod, and the lower end of the vertical rod is mounted on one side of the conveyor belt; the electromagnetic induction heating plate is located in front of the running direction of the height-limiting cross bar; The guiding groove is used for inputting the bottle caps output by the bottle cap output end; the height-limiting cross bar is used to block the medicine bottles with the bottle caps screwed crookedly or not screwed in place.
2. The vial packaging line according to claim 1, wherein The bottle cap screwing device further includes a friction plate; The friction plate is located in front of the running direction of the guiding groove, and the bottom edge of the friction plate faces downward and approaches the bottle body conveying channel; the groove wall surface of the guiding groove and the plate surface of the friction plate are both parallel to the belt conveying surface of the annular belt located in the bottle body conveying channel; The friction plate is used to friction with the outer peripheral surface of the bottle cap moving in the bottle body conveying channel.
3. The vial packaging line according to claim 2, characterized in that, The bottle cap guiding plate further includes an extension plate and a guiding inclined plate; The extension plate extends in the horizontal direction, the rear end of the extension plate is connected to the bottom edge of the front end of the guiding groove, and the front end of the extension plate extends forward along the bottle body conveying channel; The front end of the friction plate is flush with the front end of the extension plate, and the rear end of the friction plate is located in front of the rear end of the extension plate; The bottom edge of the guiding inclined plate is connected to the rear side of the guiding groove located at the open end, and the plate surface of the guiding inclined plate extends backward and upward.
4. The medicine bottle packaging line according to claim 2, wherein The bottle cap screwing device further includes a lifter and a mounting frame; The lifter is hung above the bottle body conveying channel, the output end of the lifter faces downward, and the top surface of the bottle cap guiding plate is connected to the output end of the lifter; The friction plate is further provided with a connecting piece; the connecting piece is provided with at least two open slots; One side of the connecting piece is connected to the middle of the top edge of the friction plate, and the other side of the connecting piece extends horizontally in a direction away from the bottle body conveying channel; The mounting frame is mounted above the machine table, and the top surface of the mounting frame is located above the top surface of the bottle body conveying channel; The open slots penetrate through the connecting piece from top to bottom, one end of the open slot is close to the top edge of the friction plate, and the other end of the open slot extends outward in a direction perpendicular to the extending direction of the bottle body conveying channel, and the connecting piece is fixed to the top surface of the mounting frame by fasteners inserted into the open slots.
5. The vial packaging line according to claim 1, wherein The limiting component includes at least two limiting baffles; The limiting baffle extends along the running direction of the conveyor belt. Two said limiting baffles are erected above the conveyor belt relatively left and right. The limiting baffle is located between the electromagnetic induction heating plate and the conveyor belt. The gap between the two limiting baffles forms a limiting channel for restricting the movement of the medicine bottles. Along the running direction of the conveyor belt, the central axis of the electromagnetic induction heating plate is vertically aligned with the central axis of the limiting channel.
6. The vial packaging line according to claim 5, characterized in that, The limiting component further includes a plurality of first height adjusting frames, a plurality of second fixing clips and a plurality of first connecting rods. The lower end of the first height adjusting frame is clamped to one side of the conveyor belt by the second fixing clip, and the upper end of the first height adjusting frame is connected to the side surface of the limiting baffle from the outside through the first connecting rod. The first height adjusting frames are divided into two groups; the two groups of first height adjusting frames are arranged at intervals before and after on both sides of the conveyor belt respectively. The aluminum film sealer further includes a controller and at least two heating plate connecting rods; the controller is provided with adjusting buttons. The controller is erected above the conveyor belt. The controller is respectively connected to the top surface of the electromagnetic induction heating plate through the two heating plate connecting rods extending downward; the electromagnetic induction heating plate is also electrically connected to the controller. Pressing the adjusting button can synchronously adjust the lengths of the two heating plate connecting rods extending downward.
7. The vial packaging line according to claim 6, characterized in that, The limiting component further includes a first fixing clip. The lower end of the vertical rod is mounted on one side of the conveyor belt by the first fixing clip. At least two sensors are further installed near the top surface of the conveyor belt. The controller is provided with at least two alarm signal lights; the two alarm signal lights and the two sensors are respectively connected to the controller in signal. The two sensors are respectively arranged near the input port of the limiting channel and the rear end surface of the vertical rod.
8. The vial packaging line according to claim 1, characterized in that, It further includes a labeling device located at the labeling station; the labeling station is located in front of the running direction of the sealing station. The labeling device includes a label applicator and a spacing adjustment device. The label applicator includes a label rolling device and a baffle. The label rolling device and the baffle are erected above the conveyor belt at intervals left and right. A labeling channel is formed between the label rolling device and the baffle. The spacing adjustment device includes two turntables; the two turntables respectively approach from the left and right sides of the conveyor belt and are erected above the conveyor belt. The central axis of the turntable is perpendicular to the conveying surface of the conveyor belt, and the bottom surface of the turntable is close to the conveying surface of the conveyor belt; the rotation directions of the two turntables are opposite, and the labeling station is located in front of the running direction of the two turntables; one of the turntables is provided with a plurality of grooves, and the plurality of grooves are equidistantly distributed on the outer peripheral surface of the turntable, and the grooves penetrate through the turntable from top to bottom; the grooves are used for accommodating the bottle body of a medicine bottle conveyed by the conveyor belt to the labeling channel.
9. The vial packaging line according to claim 8, characterized in that, The spacing adjustment device includes a driver, a transmission rod, a sprocket transmission assembly, two rotating shafts and two said turntables. The sprocket transmission assembly includes an output gear, a transmission gear, a transmission chain, two first driven gears and two second driven gears. The driver is mounted below the conveyor belt near the turntable; The transmission rod is mounted below the conveyor belt; the output end of the driver and the transmission rod extend respectively in a direction perpendicular to the running direction of the conveyor belt; both ends of the transmission rod are exposed on both sides of the conveyor belt; The output gear is sleeved on the output end of the driver, and the transmission gear is sleeved on the middle of the transmission rod; the transmission chain is sleeved on the outer peripheral surface of the output gear and the outer peripheral surface of the transmission gear, and the transmission chain drives the output gear and the transmission gear to rotate synchronously; the two first driven gears are respectively sleeved on both ends of the transmission rod; the two second driven gears are respectively sleeved on the lower ends of the two rotating shafts; the two first driven gears are meshed with the two second driven gears in one-to-one correspondence; the turntable is sleeved on the outer peripheral surface of the corresponding rotating shaft.
10. The vial packaging line according to claim 9, characterized in that, The arc distance between two adjacent grooves is the same as the horizontal length of the labeling channel.