Multi-layer steam coil grain steaming device

Abstract

The utility model discloses a multi-layer steam coil grain steaming device which comprises a steaming pot and a cover arranged on the upper side of the steaming pot, an air outlet pipeline is arranged on the lower right side of the steaming pot, and a main steam pipeline is arranged on the outer portion of the upper side of the cover. The cooking operation can be carried out on multiple levels at the same time, which means that more grains can be processed at the same time, and the production capacity and the utilization rate of the equipment are greatly improved. According to the multi-layer cooking design, the waiting time between cooking batches is shortened, the whole cooking process is accelerated, so that the production efficiency is improved, and due to the fact that steam can be introduced from the upper cooking tray and the lower cooking tray at the same time, more uniform heat distribution can be obtained in the whole cooking process of grains. The uniform heating ensures that the temperatures inside and outside the grains are consistent, and the difference of cooking effects caused by uneven temperature is avoided.

Description

Technical Field

[0001] The utility model belongs to the technical field related to grain steaming devices, and specifically relates to a multi-layer steam coil grain steaming device. Background Art

[0002] At present, many liquor factories still use steamers to steam grains, especially sorghum, corn and rice. Many manufacturers use steamers that are commonly used for steaming liquor and grains. This type of steamer usually has a single-layer steam coil at the bottom of the pot, with a round or square vent on it. Put the grain in the steamer and soak it for a while before steaming it.

[0003] However, when the existing multi-layer steam coil grain steaming device is steaming grain, if the grain is piled too thick, after the grain is steamed for a period of time, the steam should be turned off, water should be added to steam for a period of time, and then the steam should be turned on to steam the grain dry and thoroughly. But the reality is that after steaming for a period of time, the starch in the grain gradually gelatinizes, and many grains stick together. When the steam is turned on, the grain is too thick, which will cause uneven steaming, resulting in some grains not being steamed dry and thoroughly, and some grains being steamed too dry and thoroughly, affecting the subsequent grain saccharification and fermentation, and ultimately affecting the output and quality of the wine. If the steamed grain is piled thinner, it is easier to steam the grain thoroughly, but it will lead to low utilization rate of each steamer. To steam the same grain, the method used is either to steam it several times in batches or to add more steamers. In short, it causes a great waste of resources. Utility Model Content

[0004] The utility model aims to provide a multi-layer steam coil grain steaming device to solve the problem in the above-mentioned background technology that the grain is too thick, which will cause uneven air flow, resulting in some grains not being steamed dry and thoroughly, while some grains being steamed too dry and thoroughly, affecting the subsequent grain saccharification and fermentation, and ultimately affecting the output and quality of wine. If the steamed grain is piled thinner, it is easier to steam the grain thoroughly, but it will lead to low utilization rate of each steamer. To steam the same grain, the method adopted is either to steam it several times in batches or to increase the steamer, resulting in a great waste of resources.

[0005] To achieve the above object, the utility model provides the following technical solution: a multi-layer steam coil grain steaming device, comprising a steamer pot and a cover arranged at the upper side of the steamer pot;

[0006] An air outlet pipe is provided at the lower right side of the steamer pot, a main steam pipe is provided at the upper outer side of the lid, a connecting pipe is provided at the connection between the main steam pipe and the lid, a steam pipe is provided at the lower side of the connecting pipe, and a plurality of nozzles are provided at the lower side of the steam pipe;

[0007] The left and right sides of the steam pipe are respectively connected to connecting pipes at the lower positions, and the lower sides of the two connecting pipes are provided with lower steaming trays;

[0008] A hollow tube is connected to the lower side of the middle of the steam pipe. A threaded tube is connected to the lower side of the hollow tube. An upper steaming tray is arranged at the lower side of the threaded tube. Handles are respectively arranged at the left and right ends of the upper side of the upper steaming tray.

[0009] Preferably, internal threads are arranged at the inner side of the threaded tube, and external threads are arranged at the outer side of the hollow tube.

[0010] Preferably, the threaded tube and the hollow tube are both hollow and made of stainless steel material.

[0011] Preferably, the hollow tube is connected to the threaded tube through the external threads, and the hollow tube is connected to the steam tray through a welding connection method.

[0012] Preferably, the threaded tube is connected to the upper steaming tray through a threaded connection method, and the two handles are respectively connected to the upper steaming tray through an integrated connection method.

[0013] Preferably, the connecting tube is connected to the lid through an integrated connection method, and the connecting tube is connected to the main steam pipe through a threaded connection method.

[0014] Preferably, the lid is connected to the steamer pot through a threaded connection method, and the connecting pipe is connected to the lower steaming tray and the steam pipe through an integrated connection method.

[0015] Compared with the prior art, the utility model provides a multi-layer steam coil grain steaming device, which has the following beneficial effects:

[0016] In a multi-layer steam coil grain steaming device, the following advantages can be achieved through the arrangement of the upper steaming tray, the hollow tube, the threaded tube and the connecting tube:

[0017] Improve equipment utilization rate and production efficiency: By using the upper steaming tray and the lower steaming tray in a single steamer pot, steaming operations can be carried out at multiple levels simultaneously. This means that more grains can be processed at the same time, greatly improving the production capacity and utilization rate of the equipment. This multi-layer steaming design reduces the waiting time between steaming batches, speeds up the entire steaming process, and thus improves the production efficiency.

[0018] Steaming evenly to ensure quality: Since steam can be introduced into the upper steaming tray and the lower steaming tray at the same time, the grains can obtain a more uniform heat distribution during the entire steaming process. This uniform heating ensures that the temperature inside and outside the grains is consistent, avoids differences in steaming effects caused by uneven temperature, helps to maintain the quality and taste of the grains, and provides better raw material preparation for subsequent saccharification and fermentation processes.

[0019] Simplify the operation process: The design of the handle enables operators to easily disassemble the upper steaming tray, facilitating the quick removal of the cooked grains. This user-friendly design simplifies the operation steps, reduces the labor intensity of operators, and also minimizes potential risks during the operation process.

[0020] Promote process stability: By ensuring the uniformity and consistency of grain steaming, this grain steaming system helps improve the stability of saccharification and fermentation during the wine-making process. Stable process conditions are crucial for brewing high-quality liquor products as it reduces variability and ensures product quality consistency.

[0021] Flexibility and scalability: The design of this grain steaming system allows for the addition or reduction of the number of steaming trays as needed, providing flexible production configuration options. Enterprises can adjust the layout of the steaming equipment according to changes in market demand and production scale to meet different production requirements.

[0022] In summary, this optimized grain steaming system design brings significant benefits to the food processing industry, especially the wine-making process, by improving equipment utilization, ensuring uniform steaming, simplifying the operation process, promoting process stability, and providing flexibility and scalability. It helps enterprises enhance product quality, reduce costs, and strengthen market competitiveness. Description of the Drawings

[0023] Figure 1 It is a schematic structural diagram of the present utility model.

[0024] Figure 2 In the present utility model Figure 1 It is a schematic structural diagram after internal perspective.

[0025] Figure 3 In the present utility model Figure 2 It is a schematic enlarged structural diagram of the upper circular area.

[0026] Figure 4 It is a schematic structural diagram of the upper steaming tray in the present utility model.

[0027] In the figure:

[0028] 1, steamer pot; 2, lid; 3, main steam pipe; 4, outlet pipe; 5, lower steaming tray; 6, connecting pipe; 7, steam pipe; 8, nozzle; 9, connecting tube; 10, hollow tube; 11, threaded tube; 12, handle; 13, upper steaming tray. Detailed Description of the Invention

[0029] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0030] The present invention provides a multi-layer steam coil grain steaming device as Figures 1-4 shown, which includes a steamer pot 1 and a lid 2 arranged at the upper side of the steamer pot 1;

[0031] An air outlet pipe 4 is arranged at the lower right side position of the steamer pot 1, a main steam pipe 3 is arranged at the outer upper side position of the lid 2, a connecting pipe 9 is arranged at the connecting position of the main steam pipe 3 and the lid 2, a steam pipe 7 is arranged at the lower side position of the connecting pipe 9, and a plurality of nozzles 8 are arranged at the lower side position of the steam pipe 7;

[0032] Connecting pipes 6 are respectively connected to the lower left and right sides of the steam pipe 7, and a lower steaming tray 5 is arranged at the lower side position of the two connecting pipes 6;

[0033] A hollow pipe 10 is connected to the middle lower side position of the steam pipe 7, a threaded pipe 11 is connected to the lower side position of the hollow pipe 10, an upper steaming tray 13 is arranged at the lower side position of the threaded pipe 11, and handles 12 are respectively arranged at the left and right ends of the upper side of the upper steaming tray 13.

[0034] In this embodiment, the operator can open the lid 2, place the grains to be steamed at the bottom below the steamer pot 1, fix the lid 2 to connect the steamer pot 1 and the main steam pipe 3, and then convey high-temperature steam into the steamer pot 1 through the main steam pipe 3, use the high-temperature steam to steam the grains in the steamer pot 1 at a high temperature to complete the grain steaming operation. Then, the operator can open the lid 2 to take out the grains in the steamer pot 1 for replacement. Subsequently, the air outlet pipe 4 can also be opened to discharge the moisture and high-temperature steam in the steamer pot 1.

[0035] As Figures 1-4As shown in the figure, internal threads are provided at the inner side position of the threaded pipe 11, and external threads are provided at the outer side position of the hollow pipe 10. The threaded pipe 11 and the hollow pipe 10 are both hollow and are made of stainless steel material. The hollow pipe 10 is connected to the threaded pipe 11 through the external threads, and the hollow pipe 10 is connected to the steam tray through the welding connection method. The threaded pipe 11 is connected to the upper steam tray 13 through the threaded connection method, and the two handles 12 are respectively connected to the upper steam tray 13 through the integrated connection method. The connecting pipe 9 is connected to the lid 2 through the integrated connection method. The connecting pipe 9 is connected to the main steam pipe 3 through the threaded connection method. The lid 2 is connected to the rice cooker 1 through the threaded connection method. The connecting pipe 6 is connected to the lower steam tray 5 and the steam pipe 7 through the integrated connection method.

[0036] Preferably, a steam pipe 7 is connected below the connecting pipe 9 connected to the main steam pipe 3, and a hollow pipe 10 and a threaded pipe 11 are provided below the steam pipe 7. The threaded pipe 11 is connected to the upper steam tray 13.

[0037] Two handles 12 are respectively connected to both sides of the upper end of the upper steam tray 13, and the length of the handle 12 is higher than the height of the grain to be steamed in the rice cooker 1. When the operator completes the grain steaming operation, by disconnecting the connection between the connecting pipe 9 and the main steam pipe 3, opening the lid 2, and holding the handle 12, the upper coiled pipe can be disassembled, which is convenient for digging out the steamed grain for the next process.

[0038] The advantages are as follows: Before steaming the grain, the upper steam tray 13 is connected to the upper steam pipe 7 through the threaded pipe 11 and the hollow pipe 10, and then the grain can be steamed, which can achieve the purpose of steaming more grain in each rice cooker 1, improve the equipment utilization rate, and reduce the working steaming time.

[0039] Since both the upper steam tray 13 and the lower steam tray 5 can pass steam, the grain can be steamed more evenly, which can better ensure the subsequent grain saccharification and fermentation, and make the brewing more stable.

[0040] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A multi-layer steam coil grain steaming device, comprising a steamer pot (1) and a lid (2) disposed at the upper side of the steamer pot (1); An air outlet pipe (4) is disposed at the lower right side of the steamer pot (1), a main steam pipe (3) is disposed at the outer position of the upper side of the lid (2), a connecting pipe (9) is disposed at the connecting position of the main steam pipe (3) and the lid (2), a steam pipe (7) is disposed at the lower side of the connecting pipe (9), and a plurality of nozzles (8) are disposed at the lower side of the steam pipe (7); Connecting pipes (6) are respectively connected to the lower left and right sides of the steam pipe (7), and a lower steaming tray (5) is disposed at the lower side of the two connecting pipes (6); It is characterized in that: A hollow pipe (10) is connected to the middle lower side of the steam pipe (7), a threaded pipe (11) is connected to the lower side of the hollow pipe (10), an upper steaming tray (13) is disposed at the lower side of the threaded pipe (11), and handles (12) are respectively disposed at the left and right ends of the upper side of the upper steaming tray (13).

2. The multi-layer steam coil grain steaming device according to claim 1, characterized in that: Internal threads are disposed at the inner side of the threaded pipe (11), and external threads are disposed at the outer side of the hollow pipe (10).

3. The multi-layer steam coil grain steaming device according to claim 1, characterized in that: The threaded pipe (11) and the hollow pipe (10) are respectively hollow and are made of stainless steel material.

4. A multi-layer steam coil grain steaming device according to claim 1, characterized in that: The hollow pipe (10) is connected to the threaded pipe (11) through external threads, and the hollow pipe (10) is connected to the steam tray through a welding connection method.

5. The multi-layer steam coil grain steaming device according to claim 1, wherein: The threaded pipe (11) is connected to the upper steaming tray (13) through a threaded connection method, and the two handles (12) are respectively connected to the upper steaming tray (13) through an integrated connection method.

6. A multi-layer steam coil grain steaming device according to claim 1, characterized in that: The connecting pipe (9) is connected to the lid (2) through an integrated connection method, and the connecting pipe (9) is connected to the main steam pipe (3) through a threaded connection method.

7. A multi-layer steam coil grain steaming device according to claim 1, characterized in that: The lid (2) is connected to the steamer pot (1) through a threaded connection method, and the connecting pipe (6) is connected to the lower steaming tray (5) and the steam pipe (7) through an integrated connection method.

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