Automatic thread residue suction device for garment manufacturing

By designing an automatic suction head device, the full automation of clothing transmission, positioning and suction head is realized, solving the problems of excessive manual participation and insufficient adaptability in the existing technology, and improving production efficiency and processing capabilities.

CN223088140UActive Publication Date: 2025-07-11WEIHAI YUFENG CLOTHING CO LTD
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Patent Information

Application Number
CN202422306153.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2025-07-11
Estimated Expiration
2034-09-20

AI Technical Summary

Technical Problem

The existing clothing wire suction head device has not been fully automated, requiring a lot of manual participation, making it difficult to adapt to clothing of different sizes and shapes, and has limited processing capacity and cannot meet the rapid response of market demand.

Method used

An automatic suction head device is designed, including a chassis, a clothing conveying unit and a suction head unit. The linear module of the suction head drives the suction nozzle to move up and down, and provides a negative pressure adsorption head through the air pump to realize the entire process of automatic transmission, positioning and suction head process.

Benefits of technology

The full automation of the transmission from clothing to suction thread is achieved, which improves production efficiency, reduces manual intervention, adapts to clothing of different sizes and shapes, and improves processing capacity and efficiency.

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Abstract

The utility model relates to the technical field of automatic thread suction machines, in particular to an automatic thread residue suction device for garment manufacturing, which is provided with a case, a garment conveying unit is arranged on the case, a thread residue suction unit is arranged in the case, the thread residue suction unit comprises a thread residue suction linear module fixedly mounted in the case, and a suction nozzle is arranged on the thread residue suction linear module. The thread residue suction linear module can drive a suction nozzle to move up and down, and the suction nozzle is connected with an air pump through a pipeline. According to the equipment, automation of the whole process from garment conveying, positioning and thread residue suction to continuous conveying is achieved, and the production efficiency is greatly improved; manual intervention is reduced through automatic operation, and the labor cost is saved; the garment conveying unit can convey garments in batches at the same time, more garments can be processed, and therefore the thread residue suction efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of automatic thread sucking machines, in particular to an automatic thread end sucking device for clothing manufacturing. Background Art

[0002] The clothing thread end sucking device is an automated auxiliary tool designed specifically for the clothing manufacturing industry. Through precise mechanical structures and air suction technologies, it effectively solves the problem of residual thread ends during the clothing production process.

[0003] However, the currently common thread end sucking devices still have deficiencies. Firstly, the existing equipment often fails to achieve full automation. From the conveyance of clothing to the processing of thread ends, a large amount of manual participation or reliance on semi-automated processes is still required, which limits the improvement of equipment production efficiency and increases labor costs. Secondly, the processing capacity of the existing equipment is limited, and it is difficult to adapt to clothing or fabrics of different sizes and shapes. When changing the product type, cumbersome adjustments are required, and it is impossible to convey and process a large number of clothing items in batches simultaneously, making it difficult to meet the requirements of quickly responding to market demands. Summary of the Invention

[0004] To solve the above problems, the present application provides an automatic thread end sucking device for clothing manufacturing, which is provided with a chassis. A clothing conveyance unit is arranged on the chassis, and a thread end sucking unit is arranged inside the chassis. The thread end sucking unit includes a thread end sucking linear module fixedly installed inside the chassis. A suction nozzle is arranged on the thread end sucking linear module, and the thread end sucking linear module can drive the suction nozzle to move up and down. The suction nozzle is connected to an air pump through a pipeline.

[0005] In one embodiment, the clothing conveyance unit includes a conveyance driver, a driving conveyance roller, and a driven conveyance roller. The conveyance driver is connected to the driving conveyance roller. Conveyance sprockets are arranged on both sides of the driving conveyance roller and the driven conveyance roller. A conveyance chain is arranged on the conveyance sprockets, and a clothing placement cross bar is arranged on the conveyance chain.

[0006] In one embodiment, the thread end sucking linear module includes a support slide fixedly installed on the chassis. A linear module motor is arranged on the support slide. The linear module motor is connected to a lead screw, the lead screw is connected to a slider, and a suction nozzle support rod is arranged on the slider. The suction nozzle is arranged on the suction nozzle support rod.

[0007] In one embodiment, the suction nozzles are arranged on both sides of the suction nozzle support rod, and the axial direction of the suction nozzle support rod is the same as the axial direction of the clothing placement cross bar.

[0008] In one embodiment, a plurality of the thread end sucking units are arranged side by side inside the chassis, and at least two suction nozzles are arranged on each side of the suction nozzle support rod.

[0009] In one embodiment, the clothing placement cross bar is movably installed on the conveyor chain to adjust the distance between adjacent clothing placement cross bars.

[0010] In one embodiment, the nozzle support rod is fixedly installed on the slider.

[0011] In one embodiment, the conveyor driver is a servo motor.

[0012] The beneficial effects of the present utility model are as follows:

[0013] An automatic thread sucking device for clothing manufacturing according to the present application is provided with a chassis. A clothing conveying unit is arranged on the chassis, and a thread sucking unit is arranged inside the chassis. The thread sucking unit includes a thread sucking linear module fixedly installed inside the chassis. A nozzle is arranged on the thread sucking linear module. The thread sucking linear module can drive the nozzle to move up and down. The nozzle is connected to an air pump through a pipeline. The clothing conveying unit is used to convey clothing or fabric. When the clothing or fabric reaches a predetermined position of the thread sucking unit, the thread sucking linear module drives the nozzle to move upward from the bottom of the chassis to the surface of the clothing or fabric, so that the nozzle can adsorb the threads and impurities on the surface of the clothing or fabric. The equipment of the present application realizes the full automation from clothing conveying, positioning, thread sucking to continuous conveying, greatly improving the production efficiency; the automatic operation reduces manual intervention and saves labor costs; the clothing conveying unit can convey clothing in batches at the same time, can process more clothing, thereby improving the thread sucking efficiency; in addition, the equipment is flexibly designed and can adapt to clothing or fabric of different sizes, shapes and materials. The height and position of the nozzle can be adjusted as needed to adapt to clothing of different sizes, ensuring the thread sucking effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a front view of the present utility model;

[0015] Figure 2 It is a schematic diagram of the internal structure of the present utility model;

[0016] Figure 3 It is a schematic diagram of the structure of the thread sucking unit;

[0017] Figure 4 It is Figure 2 An enlarged view of part A;

[0018] Explanation of symbols in the figure:

[0019] 1. Chassis;

[0020] 2. Clothing conveying unit; 21. Conveyor driver; 22. Driving conveyor roller; 23. Driven conveyor roller; 24. Conveyor sprocket; 25. Conveyor chain; 26. Clothing placement cross bar;

[0021] 3. Thread suction head unit;

[0022] 31. Thread suction head linear module; 311. Support slide; 312. Linear module motor; 313. Lead screw; 314. Slide block; 315. Suction nozzle support rod;

[0023] 32. Suction nozzle. Detailed implementation manners

[0024] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application clearer and more understandable, the present application will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.

[0025] It should be noted that the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present application, "a plurality of" means two or more unless otherwise specifically defined.

[0026] As shown in Figure 1 , 2 , 3, an automatic thread suction head device for clothing manufacturing is provided with a chassis 1. A clothing conveying unit 2 is arranged on the chassis 1, and a thread suction head unit 3 is arranged inside the chassis 1. The thread suction head unit 3 includes a thread suction head linear module 31 fixedly installed inside the chassis 1. A suction nozzle 32 is arranged on the thread suction head linear module 31. The thread suction head linear module 31 can drive the suction nozzle 32 to move up and down. The suction nozzle 32 is connected to an air pump through a pipeline.

[0027] Specifically, in the initial state, the thread suction head unit 3 in the chassis 1 is in a standby state, and the suction nozzle 32 is at the bottom of the chassis 1 to avoid obstructing the normal operation of the clothing conveying unit 2. When the device is running, the clothing conveying unit 2 operates to hang the clothing or fabric to be processed on the clothing conveying unit 2. When the clothing or fabric reaches the predetermined position of the thread suction head unit 3, the controller controls the clothing conveying unit 2 to temporarily stop conveying to ensure that the clothing or fabric remains stationary during the thread suction process; at this time, after receiving the instruction from the controller, the thread suction head linear module 31 starts to work, driving the suction nozzle 32 to move upward from the bottom of the chassis 1 to the surface of the clothing or fabric. At the same time, the air pump starts to provide negative pressure to the suction nozzle 32 through the pipeline, enabling the suction nozzle 32 to adsorb the threads and impurities on the surface of the clothing or fabric; after completing the thread suction action, the thread suction head linear module 31 drives the suction nozzle 32 to reset downward to the bottom of the chassis 1 to avoid blocking the subsequent conveyance of clothing or fabric; the controller issues another instruction to make the clothing conveying unit 2 resume operation and continue to convey the processed clothing or fabric forward. The device of the present application realizes the full automation from clothing conveying, positioning, thread suction to continuous conveyance, greatly improving the production efficiency; the automated operation reduces manual intervention and saves labor costs; the clothing conveying unit 2 can convey clothing in batches simultaneously, enabling more clothing to be processed, thereby improving the thread suction efficiency; in addition, the device is flexibly designed and can adapt to clothing or fabric of different sizes, shapes and materials, and the height and position of the suction nozzle 32 can be adjusted as needed to adapt to clothing or fabric of different sizes and ensure the thread suction effect.

[0028] As Figure 2 , 4 shown, the clothing conveying unit 2 includes a conveying driver 21, a driving conveying roller 22, and a driven conveying roller 23. The conveying driver 21 is connected to the driving conveying roller 22. Conveying sprockets 24 are provided on both sides of the driving conveying roller 22 and the driven conveying roller 23. A conveying chain 25 is provided on the conveying sprockets 24, and a clothing placement cross bar 26 is provided on the conveying chain 25.

[0029] Specifically, when the device is started, the conveying driver 21 first drives the driving conveying roller 22 to rotate. The rotating driving conveying roller 22 drives the conveying chain 25 and the clothing placement cross bar 26 thereon to move along a predetermined path through the meshing action of the conveying sprockets 24 and the conveying chain 25. The driven conveying roller 23 is driven to rotate passively by the conveying chain 25, and together with the driving conveying roller 22, a stable conveying channel is formed. The clothing or fabric hanging on the clothing placement cross bar 26 advances as the cross bar moves, realizing the continuous conveyance of clothing. When the clothing placement cross bar 26 runs below the conveying chain 25, the operator can hang the clothing or fabric on the clothing placement cross bar 26 to convey the clothing.

[0030] As Figure 3As shown, the suction head linear module 31 includes a support slide 311 fixedly installed on the chassis 1. A linear module motor 312 is provided on the support slide 311. The linear module motor 312 is connected to a lead screw 313. The lead screw 313 is connected to a slider 314. A suction nozzle support rod 315 is provided on the slider 314. The suction nozzle 32 is provided on the suction nozzle support rod 315.

[0031] Specifically, the linear module motor 312 drives the lead screw 313. The rotation of the lead screw 313 causes the connected slider 314 to move linearly along the guide rail of the support slide 311. A suction nozzle support rod 315 is installed on the slider 314. The suction nozzle support rod 315 is used to fix and support the suction nozzle 32. As the slider 314 moves, the suction nozzle support rod 315 and the suction nozzle 32 also move synchronously. By setting the suction nozzle support rod 315, the coverage efficiency of the suction nozzle 32 is improved, ensuring the effect of sucking the thread ends.

[0032] As Figure 3 、 4 shown, the suction nozzle 32 is provided on both sides of the suction nozzle support rod 315. The axial direction of the suction nozzle support rod 315 is the same as the axial direction of the clothing placement cross bar 26.

[0033] Specifically, the suction nozzle 32 is provided on both sides of the suction nozzle support rod 315 to facilitate handling the clothing or fabric on both sides of the clothing placement cross bar 26 simultaneously, improving the efficiency of sucking the thread ends. The axial direction of the suction nozzle support rod 315 is the same as the axial direction of the clothing placement cross bar 26. When the suction nozzle support rod 315 moves to an appropriate position, the suction nozzles 32 on both sides can directly align with and contact the surface of the clothing or fabric suspended on the clothing placement cross bar 26, improving the accuracy and efficiency of sucking the thread ends.

[0034] As Figure 2 、 3 shown, multiple suction head units 3 are arranged side by side in the chassis 1. At least two suction nozzles 32 are provided on each side of the suction nozzle support rod 315.

[0035] Specifically, multiple suction head units 3 can work simultaneously to perform the thread end sucking process on the clothing, significantly increasing the processing volume of the production line and thus improving the overall production efficiency. By providing multiple suction nozzles 32 on each side of the suction nozzle support rod 315, multi-point simultaneous adsorption can be achieved, improving the stability and effect of adsorption.

[0036] As Figure 4 shown, the clothing placement cross bar 26 is movably installed on the conveyor chain 25 to adjust the spacing between adjacent clothing placement cross bars 26.

[0037] Specifically, by adjusting the spacing between adjacent garment placement crossbars 26, the production line can flexibly adapt to garments of different sizes and styles. A wider spacing is suitable for large or loose-fitting garments, while a narrower spacing is suitable for small or tight-fitting garments. When the production line needs to process garments of different sizes, there is no need to replace the entire conveyor system or stop the machine for adjustment. Simply adjusting the spacing of the garment placement crossbars 26 can reduce production interruptions and waiting times.

[0038] Advantages of the present application compared with the prior art:

[0039] An automatic thread-sucking device for garment manufacturing is provided with a chassis 1. A garment conveying unit 2 is arranged on the chassis 1, and a thread-sucking unit 3 is arranged inside the chassis 1. The thread-sucking unit 3 includes a thread-sucking linear module 31 fixedly installed inside the chassis 1. A suction nozzle 32 is arranged on the thread-sucking linear module 31. The thread-sucking linear module 31 can drive the suction nozzle 32 to move up and down. The suction nozzle 32 is connected to an air pump through a pipeline. The garment conveying unit 2 is used to convey garments or fabrics. When the garment or fabric reaches a predetermined position of the thread-sucking unit 3, the thread-sucking linear module 31 drives the suction nozzle 32 to move upward from the bottom of the chassis 1 to the surface of the garment or fabric, so that the suction nozzle 32 can adsorb the threads and impurities on the surface of the garment or fabric. The equipment of the present application realizes the full automation from garment conveying, positioning, thread-sucking to continuous conveying, greatly improving the production efficiency; the automated operation reduces manual intervention and saves labor costs; the garment conveying unit 2 can convey garments in batches at the same time, and can process more garments, thus improving the thread-sucking efficiency; in addition, the equipment is flexibly designed and can adapt to garments or fabrics of different sizes, shapes and materials. The height and position of the suction nozzle 32 can be adjusted as needed to adapt to garments or fabrics of different sizes and ensure the thread-sucking effect.

[0040] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

[0041] In the description of the present utility model, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can also be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

Claims

1. An automatic thread sucking device for clothing manufacturing, provided with a chassis (1), on which a clothing conveying unit (2) is arranged, and a thread sucking unit (3) is arranged inside the chassis (1), characterized in that, The suction head unit (3) includes a suction head linear module (31) fixedly installed inside the chassis (1). A suction nozzle (32) is arranged on the suction head linear module (31). The suction head linear module (31) can drive the suction nozzle (32) to move up and down. The suction nozzle (32) is connected to an air pump through a pipeline.

2. The automatic thread sucking device for clothing manufacturing according to claim 1, characterized in that The clothing conveying unit (2) includes a conveying driver (21), a driving conveying roller (22), and a driven conveying roller (23). The conveying driver (21) is connected to the driving conveying roller (22). Conveying sprockets (24) are arranged on both sides of the driving conveying roller (22) and the driven conveying roller (23). A conveying chain (25) is arranged on the conveying sprockets (24). A clothing placement cross bar (26) is arranged on the conveying chain (25).

3. The automatic thread sucking device for clothing manufacturing according to claim 2, characterized in that, The suction head linear module (31) includes a support slide (311) fixedly installed on the chassis (1). A linear module motor (312) is arranged on the support slide (311). The linear module motor (312) is connected to a lead screw (313). The lead screw (313) is connected to a slider (314). A suction nozzle support rod (315) is arranged on the slider (314). The suction nozzle (32) is arranged on the suction nozzle support rod (315).

4. An automatic thread sucking device for clothing manufacturing according to claim 3, characterized in that, The suction nozzles (32) are arranged on both sides of the suction nozzle support rod (315). The axial direction of the suction nozzle support rod (315) is the same as the axial direction of the clothing placement cross bar (26).

5. The automatic thread sucking device for clothing manufacturing according to claim 3, characterized in that, A plurality of the suction head units (3) are arranged side by side in the chassis (1). At least two suction nozzles (32) are arranged on each side of the suction nozzle support rod (315).

6. The automatic thread sucking device for clothing manufacturing according to claim 2, characterized in that, The clothing placement cross bar (26) is movably installed on the conveying chain (25) to adjust the distance between adjacent clothing placement cross bars (26).

7. An automatic thread sucking device for clothing manufacturing according to claim 3, characterized in that, The suction nozzle support rod (315) is fixedly installed on the slider (314).

8. An automatic thread sucking device for clothing manufacturing according to claim 2, characterized in that, The conveying driver (21) is a servo motor.