Multi-environment simulation wheel tracking testing machine

By introducing multiple environmental simulation components into the rut test machine, the problem of single environment and angle in the prior art is solved, and a more accurate rut test of asphalt material is achieved.

CN223091733UActive Publication Date: 2025-07-11ZHEJIANG GULU TRANSPORTATION TECH CO LTD
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Patent Information

Application Number
CN202422252216.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2025-07-11
Estimated Expiration
2034-09-14

AI Technical Summary

Technical Problem

The experimental environment of the existing rut test machine is single, and it is impossible to simulate the rut situation under different environments and angles. The asphalt material remains horizontal in the test and does not match the actual road surface angle.

Method used

A multi-environment simulation rut test machine is designed, and rut tests under different environments and angles are simulated by setting up parts such as grooves, rollers, brake pads, spray pipes, heating plates and adjustable angle press rollers.

Benefits of technology

The experiment on asphalt material rutting under different environments and angles is realized, which improves the accuracy and accuracy of the experiment, and can more realistically simulate actual road conditions.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223091733U_ABST
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Abstract

The utility model discloses a rut testing machine for multi-environment simulation, which relates to the technical field of asphalt material detection and comprises a machine body, a display screen and an operation panel are fixedly connected to the front side of the machine body close to the right side, a cavity is arranged on the left side of the machine body, a groove body is arranged in the cavity, and the groove body is in sliding connection with the bottom of the cavity. The device comprises a groove body, the top of the groove body is fixedly connected with a first air cylinder, the telescopic end of the bottom of the first air cylinder is fixedly connected with a U-shaped fixing plate, and the inner side of the fixing plate is movably connected with a rolling wheel. Meanwhile, environments with different pressures, humidity and temperatures are simulated through components such as a first air cylinder, a spraying pipe and a heating plate, so that track experiments on the asphalt material in different environments are realized.
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Description

Technical Field

[0001] The utility model relates to the technical field of asphalt material detection, in particular to a rut testing machine for multi-environment simulation. Background Art

[0002] Asphalt mixture is a composite material, mainly composed of asphalt, coarse aggregate, fine aggregate, mineral powder, and some also add polymers and wood cellulose; different structures are formed by mixing these materials with different qualities and quantities, and they have different mechanical properties. Asphalt mixture is mainly used for road paving. With the driving of vehicles, the road surface will be damaged, especially severely damaged in case of braking. Therefore, before paving asphalt mixture, experiments on the ruts shown on the material by simulating the braking conditions in different environments are usually required, and a rut testing machine is needed.

[0003] An existing full-automatic asphalt mixture rut testing machine with the publication number of CN217277569U has a single experimental environment and cannot conduct experiments on rut conditions in different environments when in use. Moreover, when in use, the asphalt material is always in a horizontal state, while the actual road surface has different angles, so the rut conditions at different angles cannot be detected. Content of the Utility Model

[0004] The purpose of the utility model is to make up for the deficiencies of the single experimental environment and constant experimental angle of the existing technology, and provide a rut testing machine for multi-environment simulation.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A rut testing machine for multi-environment simulation, including a machine body. A display screen and an operation panel are fixedly connected to the front side of the machine body near the right side. A cavity is provided on the left side of the machine body. A groove body is arranged in the cavity, and the groove body is slidably connected to the bottom of the cavity. A first cylinder is fixedly connected to the top of the groove body. The telescopic end of the bottom of the first cylinder is fixedly connected to a U-shaped fixing plate. A roller is movably connected to the inner side of the fixing plate. A motor is fixedly connected to the outer side of the fixing plate, and the output shaft of the motor is fixedly connected to the roller. A brake pad is arranged on the inner side of the fixing plate, and a second cylinder is fixedly connected between the hand-held piece and the fixing plate bracket. A spray pipe and a heating plate are arranged in the cavity, and a nozzle is fixedly connected to the bottom of the spray pipe.

[0006] As described above, the front side of the cavity is open, and a movable door is movably connected to the opening through a hinge. An electric slide rail is fixedly connected to the bottom of the cavity, and the groove body is connected to the slider of the electric slide rail.

[0007] As described above, the spray pipe is fixedly connected to the side wall of the cavity. The nozzle is an atomizing nozzle. The heating plate is fixedly connected to the bottom of the groove body. A plurality of through holes are opened in the groove body, and the through holes are bent.

[0008] As described above, a tubular pressure roller is provided near the front side of the cavity. A U-shaped connecting plate is sleeved outside the pressure roller, and the pressure roller is movably connected to the connecting plate. The connecting plate is connected to the top of the cavity.

[0009] As described above, rectangular grooves are formed on both sides of the connecting plate. Both ends of the pressure roller are movably connected with screws, and the screws pass through the adjacent rectangular grooves and are threadedly connected with nuts.

[0010] As described above, a bottom plate is provided at the bottom of the groove body, and the bottom plate is fixedly connected to the slider of the electric slide rail. Third cylinders are movably connected between the top of the connecting plate near both ends and the top of the cavity, and third cylinders are also movably connected between the bottom of the groove body and the bottom plate near the four corners.

[0011] As described above, an opening is formed on the movable door, and a glass plate is fixedly connected inside the opening.

[0012] Compared with the prior art, the rut tester for multi-environment simulation has the following beneficial effects:

[0013] First, the present utility model uses the groove body to carry the asphalt material, and simulates the braking situation on the material surface by setting components such as a motor, rollers, a second cylinder, and brake pads, thereby generating ruts on the material. At the same time, different pressure, humidity, and temperature environments are simulated through components such as a first cylinder, a spray pipe, and a heating plate, so as to realize the rut test of asphalt materials under different environments.

[0014] Second, the present utility model can flatten the material surface by setting a pressure roller, making the surface of the asphalt material flat, avoiding uneven dumping of the material resulting in unevenness of the asphalt material surface and affecting the experimental results. At the same time, the angle of the groove body and the pressure roller can be adjusted by the third cylinder, so that the material is inclined, and asphalt pavements at different angles can be simulated, strengthening the experimental environment and making the experimental results more accurate.

[0015] Other advantages, objectives, and features of the present utility model will be described to some extent in the subsequent specification, and to some extent, will be obvious to those skilled in the art based on the study of the following text, or can be taught from the practice of the present utility model. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a three-dimensional structural diagram of the present utility model;

[0017] Figure 2 is an internal structural diagram of the present utility model;

[0018] Figure 3 is a structural diagram of the groove body of the present utility model;

[0019] Figure 4 Schematic diagram of the roller and brake pad structure of the present utility model;

[0020] Figure 5 Schematic diagram of the pressure roller structure of the present utility model.

[0021] In the figure: 1, body; 2, display screen; 3, operation panel; 4, movable door; 5, glass plate; 6, tank body; 7, electric slide rail; 8, pressure roller; 9, first cylinder; 10, third cylinder; 11, connecting plate; 12, roller; 13, heating plate; 14, spray pipe; 15, nut; 16, bottom plate; 17, fixing plate; 18, motor; 19, second cylinder; 20, brake pad; 21, screw rod. Specific embodiments

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0023] As Figures 1-5 shown, the present utility model provides a technical solution: a rut tester for multi-environment simulation, including a body 1, a display screen 2 and an operation panel 3 are fixedly connected to the front side of the body 1 near the right side, a cavity is provided on the left side of the body 1, a tank body 6 is arranged in the cavity, and the tank body 6 is slidably connected to the bottom of the cavity. A first cylinder 9 is fixedly connected to the top of the tank body 6, the telescopic end of the bottom of the first cylinder 9 is fixedly connected to a U-shaped fixing plate 17, a roller 12 is movably connected to the inner side of the fixing plate 17, a motor 18 is fixedly connected to the outer side of the fixing plate 17, and the output shaft of the motor 18 is fixedly connected to the roller 12. A brake pad 20 is arranged on the inner side of the fixing plate 17, and a second cylinder 19 is fixedly connected between the hand-held piece and the fixing plate 17. A spray pipe 14 and a heating plate 13 are arranged in the cavity, and a nozzle is fixedly connected to the bottom of the spray pipe 14.

[0024] According to the overall structure of the device, during use, open the movable door 4, move the tank body 6 out through the electric slide rail 7, load asphalt materials into the tank body 6, then move the tank body 6 into the cavity, and then start the first cylinder 9. The first cylinder 9 moves downward to make the roller 12 contact the material, and the motor 18 drives the roller 12 to rotate. At this time, the electric slide rail 7 makes the tank body 6 continuously move. Start the second cylinder 19 to push the brake pad 20 to contact the roller 12 for braking, so as to produce ruts on the material. During the test, spray water mist through the spray pipe 14 and heat through the heating plate 13, so as to adjust the humidity in the cavity and the material temperature, simulate different environments, and improve the test accuracy.

[0025] As shown Figure 1 , 2 in the figure, the front side of the cavity is provided with an opening, and a movable door 4 is movably connected to the opening through a hinge. The bottom of the cavity is fixedly connected with an electric slide rail 7, and the groove body 6 is connected to the slider of the electric slide rail 7.

[0026] The electric slide rail 7 is used to move the groove body 6, so that a relative movement is generated between the groove body 6 and the roller 12, and thus ruts can be generated. Moreover, the electric slide rail 7 facilitates the entry and exit of the groove body 6 into and out of the cavity, thereby facilitating the addition and removal of materials.

[0027] As shown Figure 2 in the figure, the spray pipe 14 is fixedly connected to the side wall of the cavity. The nozzle is an atomizing nozzle. The heating plate 13 is fixedly connected to the bottom of the groove body 6. A plurality of through holes are formed in the groove body 6, and the through holes are bent.

[0028] The water in the spray pipe 14 is sprayed out in the form of water mist through the atomizing nozzle, which can quickly adjust the humidity environment. The heating plate 13 can quickly transfer heat to increase the temperature of the material. At the same time, the through holes can connect to the external water pipe, allowing cold water from the outside to flow through, so as to facilitate the cooling of the material, thereby adjusting the temperature.

[0029] As shown Figure 2 in the figure, a tubular pressure roller 8 is provided near the front side of the cavity. A U-shaped connecting plate 11 is sleeved outside the pressure roller 8, and the pressure roller 8 is movably connected to the connecting plate 11, and the connecting plate 11 is connected to the top of the cavity.

[0030] The pressure roller 8 is used to flatten the material, making the surface of the material flat, and avoiding unevenness on the surface caused by unevenness when the material is poured, which may affect the test results.

[0031] As shown Figure 5 in the figure, rectangular grooves are formed on both sides of the connecting plate 11. Both ends of the pressure roller 8 are movably connected with screw rods 21, and the screw rods 21 pass through the adjacent rectangular grooves and are threadedly connected with nuts 15.

[0032] The nut 15 can be unscrewed through the threaded connection, so that the screw rod 21 is loose from the connecting plate 11, and thus the height of the pressure roller 8 can be adjusted, so as to facilitate the compaction of the material to different degrees, increase the detection environment, and improve the test accuracy.

[0033] As shown Figure 2 in the figure, a bottom plate 16 is provided at the bottom of the groove body 6, and the bottom plate 16 is fixedly connected to the slider of the electric slide rail 7. Third cylinders 10 are movably connected between the top of the connecting plate 11 near both ends and the top of the cavity. Third cylinders 10 are also movably connected between the bottom of the groove body 6 and the bottom plate 16 near the four corners.

[0034] The angle of the trough body 6 and the pressure roller 8 can be adjusted by the third cylinder 10, so that the rutting conditions at different angles can be tested.

[0035] As Figure 1 shown, an opening is provided on the movable door 4, and a glass plate 5 is fixedly connected inside the opening.

[0036] The cavity is closed by the movable door 4 to separate the environment inside the cavity from the outside world and avoid being affected by the external environment. The inside of the cavity can be observed through the glass plate 5.

[0037] Working principle: When in use, connect the device to an external power supply, open the movable door 4, move the trough body 6 out through the electric slide rail 7, load asphalt materials into the trough body 6, and then move the trough body 6 into the cavity. During the process of moving the trough body 6 in, the material is flattened by the pressure roller 8 to make the surface of the material flat. Then start the first cylinder 9. The first cylinder 9 moves downward so that the roller 12 contacts the material, and the motor 18 drives the roller 12 to rotate. At this time, the electric slide rail 7 makes the trough body 6 continue to move. Start the second cylinder 19 to push the brake pad 20 to contact the roller 12 for braking, and ruts are generated on the material for testing. During the test, water mist is sprayed through the spray pipe 14 to adjust the humidity inside the cavity, the heating plate 13 is started for heating to increase the temperature of the material, water is transported into the through hole to cool the material and reduce the temperature of the material, so as to simulate different environments. The trough body 6 can be tilted at different angles by the third cylinder 10 to simulate different road surface angles.

[0038] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A rut tester for multi-environment simulation, comprising a machine body (1), characterized in that: A display screen (2) and an operation panel (3) are fixedly connected to the front side of the machine body (1) near the right side. A cavity is provided on the left side of the machine body (1). A groove body (6) is arranged in the cavity, and the groove body (6) is slidably connected to the bottom of the cavity. A first cylinder (9) is fixedly connected to the top of the groove body (6). The telescopic end of the bottom of the first cylinder (9) is fixedly connected to a U-shaped fixing plate (17). A roller (12) is movably connected to the inner side of the fixing plate (17). A motor (18) is fixedly connected to the outer side of the fixing plate (17), and the output shaft of the motor (18) is fixedly connected to the roller (12). A brake pad (20) is arranged on the inner side of the fixing plate (17), and a second cylinder (19) is fixedly connected between the hand-held piece and the bracket of the fixing plate (17). A spray pipe (14) and a heating plate (13) are arranged in the cavity, and a nozzle is fixedly connected to the bottom of the spray pipe (14).

2. The rut tester for multi-environment simulation according to claim 1, characterized in that: The front side of the cavity is open, and a movable door (4) is movably connected to the opening through a hinge. An electric slide rail (7) is fixedly connected to the bottom of the cavity, and the groove body (6) is connected to the slider of the electric slide rail (7).

3. The rut tester for multi-environment simulation according to claim 1, characterized in that: The spray pipe (14) is fixedly connected to the side wall of the cavity. The nozzle is an atomizing nozzle. The heating plate (13) is fixedly connected to the bottom of the groove body (6). A plurality of through holes are formed in the groove body (6), and the through holes are bent.

4. The rutting test machine for multi-environment simulation according to claim 1, characterized in that: A tubular pressure roller (8) is arranged near the front side of the cavity. A U-shaped connecting plate (11) is sleeved outside the pressure roller (8), and the pressure roller (8) is movably connected to the connecting plate (11). The connecting plate (11) is connected to the top of the cavity.

5. A rutting testing machine for multi-environment simulation according to claim 4, characterized in that: Rectangular grooves are formed on both sides of the connecting plate (11). Both ends of the pressure roller (8) are movably connected to screw rods (21), and the screw rods (21) pass through the adjacent rectangular grooves and are threadedly connected to nuts (15).

6. The rutting testing machine for multi-environment simulation according to claim 5, wherein: A bottom plate (16) is arranged at the bottom of the groove body (6), and the bottom plate (16) is fixedly connected to the slider of the electric slide rail (7). Third cylinders (10) are movably connected between the top of the connecting plate (11) near both ends and the top of the cavity. Third cylinders (10) are also movably connected between the bottom of the groove body (6) and the bottom plate (16) near the four corners.

7. A rutting testing machine for multi - environment simulation according to claim 2, characterized in that: An opening is formed in the movable door (4), and a glass plate (5) is fixedly connected to the opening.

Citation Information

Patent Citations

  • Full-automatic asphalt mixture rut testing machine

    CN217277569U