Adhesive tape butt joint detection device of adhesive tape winding machine
Through the combination of the detection host and the marking mechanism, the automatic detection of the tape joint of the glass wine bottle is realized, solving the problem of cumbersome and large errors in manual inspection, and improving the detection efficiency and accuracy.
Patent Information
- Application Number
- CN202421000547.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-05-10
AI Technical Summary
In the prior art, the detection of tape wrapping before spraying of glass wine bottles relies on manual visual inspection, resulting in cumbersome detection steps, large errors, low efficiency and labor-consuming, making it difficult to achieve efficient and accurate detection.
The detection host and a marking mechanism are used to image the tape wrapper, and the marking mechanism marks defects to realize automated detection.
It improves the efficiency and accuracy of inspection, reduces labor costs, adapts to different enterprises and production lines, and realizes efficient and reliable tape joint inspection.
Smart Images

Figure CN223091830U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of production and detection of glass bottle containers, and more specifically to a detection device for the butt joint of the tape of a tape winding machine. Background Art
[0002] At present, in the domestic glass wine bottle container production industry, there are various types of glass wine bottles produced by bottle making machines, and the spraying appearance requirements of the wine bottles are different. Before spraying, it is necessary to wind the tape on the surface of the wine bottle through a tape winding machine for segmented spraying. After winding the tape, it is necessary to manually visually inspect whether the butt joint of the wound tape is qualified or misaligned. This method has high requirements for the inspectors. Not only are the inspection steps cumbersome, but it is also easy to produce large errors due to unclear positioning of the inspection standards by different inspectors. The reliability and efficiency are extremely low, seriously affecting the production efficiency of the enterprise and consuming a large amount of labor.
[0003] Therefore, a detection device with high efficiency, high accuracy and high reliability is needed to detect the glass bottles after the tape is wound by the tape winding machine. Summary of the Utility Model
[0004] In order to overcome the defects existing in the above-mentioned prior art, the purpose of the utility model is to provide a detection device for the butt joint of the tape of a tape winding machine to solve the problems existing in the above-mentioned manual detection of the prior art. The utility model is provided with a detection host and a marking mechanism. The detection host performs imaging detection on the tape on the tape winding part, and after detecting the defect, the marking mechanism makes a mark. The detection device is small and convenient. After detecting the defective bottle, it can make a mark for easy identification by personnel.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is as follows:
[0006] A detection device for the butt joint of the tape of a tape winding machine, comprising:
[0007] A detection host placed beside the conveyor belt. The conveyor belt conveys the tape winding part after the tape is wound by the tape winding machine. The detection head of the detection host faces the tape winding part after the tape is wound on the conveyor belt and identifies the butt joint of the tape on the tape winding part;
[0008] A marking mechanism placed beside the conveyor belt. The marking mechanism is electrically connected to the detection host and its marking end is movably arranged. When the detection host detects a defect at the butt joint of the tape on the tape winding part, the detection host controls the movement of the marking end of the marking mechanism to mark the defective tape winding part.
[0009] Preferably, the detection host includes a housing and a detection module located inside the housing.
[0010] Preferably, a maintenance cover and a push-button switch are provided on the side of the housing, and a rear cover is provided at the rear end. A plug, a power button, and a cooling fan are provided on the rear cover.
[0011] Preferably, a fixing interface for a marking mechanism is provided on the housing.
[0012] Preferably, the detection module includes a coaxial light source, a lens, a camera, a collection and processing module, and a power control module;
[0013] The lens is located at the front end of the camera, the coaxial light source is located at the front end of the lens, the collection and processing module is electrically connected to the camera, and the power control module is electrically connected to the coaxial light source, the camera, and the collection and processing module respectively.
[0014] Preferably, the marking mechanism includes a three-axis adjustable assembly and a marking assembly. The three-axis adjustable assembly is assembled on the detection host, and the marking assembly is assembled at the output end of the three-axis adjustable assembly.
[0015] Preferably, the three-axis adjustable assembly includes a mounting base, a main arm, a rotating shaft, and a sub-arm;
[0016] The mounting base is assembled on the detection host. The first end of the main arm is rotatably assembled on the mounting base around the horizontal plane. The rotating shaft is rotatably assembled on the end of the main arm around the horizontal plane. The first end of the sub-arm is rotatably assembled on the rotating shaft around the vertical plane.
[0017] Preferably, the marking assembly includes a cylinder, a pen box, and a marking pen;
[0018] The cylinder is fixed on the sub-arm. The output end of the cylinder is connected to the marking pen to drive the marking pen to move. The marking pen is assembled on the pen box.
[0019] Preferably, a solenoid valve assembled on the main arm is further included. The solenoid valve is located on the air pipe of the cylinder.
[0020] Preferably, the tape winding member is a glass bottle.
[0021] Advantages of the present utility model:
[0022] The tape butt joint detection device of the tape winding machine provided by the present utility model is provided with a detection host and a marking mechanism. The detection head of the detection host faces the tape winding member after the tape is wound on the conveyor belt to identify the tape butt joint on the tape winding member; when the detection host detects a defect at the tape butt joint on the tape winding member, the detection host controls the marking end of the marking mechanism to move to mark the defective tape winding member; the detection host performs imaging detection on the tape on the tape winding member, and after detecting the defect, the marking mechanism performs marking. The detection device is small and convenient. After detecting a defective bottle, it can be marked to facilitate personnel identification.
[0023] The tape butt joint detection device of the rubber winding machine provided by the utility model designs a highly efficient, high-precision and highly reliable tape butt joint detection device for the rubber winding machine through novel mechanical structure design and layout design. The detection device replaces manual detection, greatly improving the production efficiency of enterprises and reducing production costs. The detection device is designed to be portable and suitable for different enterprises and different glass bottle production lines. Brief Description of the Drawings
[0024] Figure 1 It is a schematic diagram of the tape butt joint detection device of the rubber winding machine of the utility model;
[0025] Figure 2 It is a schematic diagram of one perspective of the detection host of the utility model;
[0026] Figure 3 It is a schematic diagram of another perspective of the detection host of the utility model;
[0027] Figure 4 It is a schematic diagram of the detection module of the utility model;
[0028] Figure 5 It is a schematic diagram of the marking mechanism of the utility model;
[0029] Reference Signs:
[0030] 1. Detection host; 11. Shell; 12. Maintenance cover; 13. Button switch; 14. Rear cover; 15. Power button; 16. Detection module; 161. Coaxial light source; 162. Lens; 163. Camera; 164. Acquisition and processing module; 165. Power control module; 2. Marking mechanism; 21. Mounting seat; 22. Main arm; 23. Solenoid valve; 24. Rotating shaft; 25. Sub-arm; 26. Cylinder; 27. Pen box; 28. Marking pen. Detailed Embodiment
[0031] The following will clearly and completely describe the concept, specific structure and technical effects generated by the utility model in combination with the embodiments and drawings to fully understand the purpose, features and effects of the utility model.
[0032] Embodiment 1
[0033] A tape butt joint detection device for a rubber winding machine, as Figures 1 - 5 shown, includes:
[0034] A detection host 1 placed beside the conveyor belt. The conveyor belt conveys the tape winding parts after the rubber winding machine winds the tape. The detection head of the detection host 1 faces the tape winding parts after the tape is wound on the conveyor belt to identify the tape butt joints on the tape winding parts;
[0035] The marking mechanism 2 placed beside the conveyor belt is electrically connected to the detection host 1, and its marking end is movably arranged. When the detection host 1 detects a defect at the tape docking joint of the tape winding part, the detection host 1 controls the movement of the marking end of the marking mechanism to mark the defective tape winding part.
[0036] In this embodiment, the tape winding part is a glass bottle. The detection host 1 is placed beside the glass bottle conveyor belt. When the glass bottle with tape wound by the taping machine passes in front of the detection host 1 via the conveyor belt, the detection host 1 completes photographing and performs intelligent recognition. If there is a defect at the tape joint of the detected glass bottle, the detection host 1 controls the marking mechanism 2 to perform automatic marking, and the marked glass bottle is transferred to the next station for processing.
[0037] Embodiment 2
[0038] This embodiment is further elaborated on the basis of Embodiment 1, as Figure 2 、 Figure 3 and Figure 4 shown, the detection host 1 includes a housing 11 and a detection module 16 located inside the housing 11.
[0039] As Figure 2 and Figure 3 shown, an access cover 12 and a button switch 13 are provided on the side of the housing 11, and a rear cover 14 is provided at the rear end. A plug, a power button 15 and a cooling fan are provided on the rear cover 14. A fixed interface for the marking mechanism is provided on the housing 11.
[0040] In this embodiment, the housing 11 is used to fix each component of the detection host 1, and a fixed interface for installing the marking mechanism 2 is reserved on the housing 11. The access cover 12 is used to open the housing 11 for maintenance inside. The button switch 13 is used to switch the access cover 12. Function connectors such as a USB port, a power button 15 and an active cooling fan are installed on the rear cover 14.
[0041] As Figure 4 shown, the detection module 16 includes a coaxial light source 161, a lens 162, a camera 163, a collection and processing module 164 and a power control module 165; the lens 162 is located in front of the camera 163, the coaxial light source 161 is located in front of the lens 162, the collection and processing module 164 is electrically connected to the camera 163, and the power control module 165 is electrically connected to the coaxial light source 161, the camera 163 and the collection and processing module 164 respectively.
[0042] In this embodiment, the coaxial light source 161 is used to provide light for the camera 163 to take pictures. The lens 162 is an industrial lens, and the camera 163 is an industrial camera. The industrial lens 162 and the industrial camera 163 take pictures of the glass bottles after the tape is wound on the conveyor belt, and then transmit the captured images to the acquisition and processing module 164. The acquisition and processing module 164 identifies the captured images, determines whether there are defects in the tape docking joints on the glass bottles in the captured images, and sends the judgment result to the power control module 165. The power control module 165 then controls the marking mechanism 2 to operate.
[0043] Embodiment 3
[0044] This embodiment is further elaborated on the basis of Embodiment 2, as Figure 5 shown, the marking mechanism 2 includes a three-axis adjustable component and a marking component. The three-axis adjustable component is assembled on the detection host 1, and the marking component is assembled at the output end of the three-axis adjustable component.
[0045] As Figure 5 shown, the three-axis adjustable component includes a mounting base 21, a main arm 22, a rotating shaft 24 and a sub-arm 25; the mounting base 21 is assembled on the detection host 1, the first end of the main arm 22 is rotatably assembled on the mounting base 21 around the horizontal plane, the rotating shaft 24 is rotatably assembled at the end of the main arm 22 around the horizontal plane, and the first end of the sub-arm 25 is rotatably assembled on the rotating shaft 24 around the vertical plane.
[0046] As Figure 5 shown, the marking component includes a cylinder 26, a pen box 27 and a marker pen 28; the cylinder 26 is fixed on the sub-arm 25, the output end of the cylinder 26 is connected to the marker pen 28 to drive the marker pen 28 to move, and the marker pen 28 is assembled on the pen box 27. It also includes a solenoid valve 23 assembled on the main arm 22, and the solenoid valve 23 is located on the air pipe of the cylinder 26.
[0047] In this embodiment, the mounting base 21 is fixed at the marking mechanism fixed interface of the outer shell 11 of the detection host 1. The solenoid valve 23 is fixed on the main arm 22 to control the action of the cylinder 26. The rotating shaft 24 is used to connect the main arm 22 and the sub-arm 25. As Figure 5 shown, the three-axis adjustable component can rotate in three axes, that is, it can be adjusted in three axes to adapt to detection objects with different working distances and different heights. The cylinder 26 is fixed on the sub-arm 25 and is used to drive the marker pen 28 fixed on the pen box 27 to mark the defective bottles.
[0048] In this embodiment, the three-axis rotational assembly is an interference fit. After manually rotating to a certain position, the main arm 22 and the sub-arm 25 are fixed at this position, and the cylinder 26 is used to drive the marker pen 28 to make marks.
[0049] To better understand the present invention, the working principle of the present invention will be described completely below:
[0050] As shown Figure 1 Before use, the position of the marker pen 28 is adjusted by the three-axis adjustable component to make it in a suitable position on the conveyor belt.
[0051] During use, the tape winding machine winds tape on the glass bottle, and the glass bottle after tape winding is conveyed on the conveyor belt.
[0052] During conveyance, the detection host 1 takes a photo and performs intelligent recognition. If there is a defect at the tape joint of the detected glass bottle, the detection host 1 controls the marking mechanism 2 to perform automatic marking, and the marked glass bottle is transferred to the next station for processing.
[0053] Specifically, the camera 163 takes a photo of the glass bottle after tape winding on the conveyor belt, and then transmits the captured image to the acquisition and processing module 164. The acquisition and processing module 164 recognizes the captured image to identify whether there is a defect in the tape docking joint on the glass bottle in the captured image, and sends the judgment result to the power control module 165.
[0054] When the recognition result received by the power control module 165 is that there is a defect at the tape joint of the glass bottle, the power control module 165 controls the solenoid valve 23 to actuate, opens the air pipe, and the air cylinder 26 pushes the marker pen 28 to move forward. The marker pen 28 makes a mark on the glass bottle conveyed on the conveyor belt, and the marked glass bottle is transferred to the next station for processing.
[0055] The above has specifically described the embodiments of the present invention, but the present invention is not limited to the described embodiments. Those skilled in the art can make various equivalent variations or substitutions without departing from the spirit of the present invention, and these equivalents or substitutions are all included within the scope defined by the claims of the present invention.
Claims
1. A tape butt joint detection device for a tape winding machine, characterized in that, Including: A detection host (1) placed beside a conveyor belt. The conveyor belt conveys the tape winding parts after the tape winding machine winds the tape. The detection head of the detection host (1) faces the tape winding parts after the tape is wound on the conveyor belt to identify the tape docking joints on the tape winding parts; A marking mechanism (2) placed beside the conveyor belt. The marking mechanism (2) is electrically connected to the detection host (1) and its marking end is movably arranged. When the detection host (1) detects a defect at the tape docking joint of the tape winding part, the detection host (1) controls the marking end of the marking mechanism (2) to move and mark the defective tape winding part.
2. The tape butt joint detection device of the rubber winding machine according to claim 1, characterized in that, The detection host (1) includes a housing (11) and a detection module (16) located inside the housing (11).
3. The tape butt joint detection device of the rubber wrapping machine according to claim 2, wherein, An inspection cover (12) and a button switch (13) are arranged on the side of the housing (11), and a rear cover (14) is arranged at the rear end. A plug, a power button (15) and a cooling fan are arranged on the rear cover (14).
4. The tape butt joint detection device of the tape winding machine according to claim 2, characterized in that, A marking mechanism fixing interface is arranged on the housing (11).
5. The tape butt joint detection device of the tape winding machine according to claim 2, wherein, The detection module (16) includes a coaxial light source (161), a lens (162), a camera (163), a acquisition and processing module (164) and a power control module (165); The lens (162) is located at the front end of the camera (163), the coaxial light source (161) is located at the front end of the lens (162), the acquisition and processing module (164) is electrically connected to the camera (163), and the power control module (165) is electrically connected to the coaxial light source (161), the camera (163) and the acquisition and processing module (164) respectively.
6. The tape butt joint detection device of the tape winding machine according to claim 1, characterized in that, The marking mechanism (2) includes a three-axis adjustable component and a marking component. The three-axis adjustable component is assembled on the detection host (1), and the marking component is assembled at the output end of the three-axis adjustable component.
7. The tape butt joint detection device of the tape winding machine according to claim 6, wherein, The three-axis adjustable component includes a mounting base (21), a main arm (22), a rotating shaft (24) and a sub-arm (25); The mounting base (21) is assembled on the detection host (1), the head end of the main arm (22) is rotatably assembled on the mounting base (21) around the horizontal plane, the rotating shaft (24) is rotatably assembled on the end of the main arm (22) around the horizontal plane, and the head end of the sub-arm (25) is rotatably assembled on the rotating shaft (24) around the vertical plane.
8. The tape butt joint detection device of the rubber winding machine according to claim 7, characterized in that, The marking component includes a cylinder (26), a pen box (27) and a marker pen (28); The cylinder (26) is fixed on the sub-arm (25), the output end of the cylinder (26) is connected to the marker pen (28) to drive the marker pen (28) to move, and the marker pen (28) is assembled on the pen box (27).
9. The tape butt joint detection device of the tape winding machine according to claim 8, characterized in that, An electromagnetic valve (23) assembled on the main arm (22) is also included. The electromagnetic valve (23) is located on the air pipe of the cylinder (26).
10. The tape butt joint detection device of the rubber winding machine according to claim 1, characterized in that, The tape winding part is a glass bottle.