Rosa roxburghii tratt deburring device
By designing a spiny pear detachment device with rotating rollers and brushes, efficient and safe automatic spiny removal is achieved, solving the problems of traditional spiny removal efficiency and flesh damage, and reducing the intensity of labor and equipment costs.
Patent Information
- Application Number
- CN202422130791.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-08-30
AI Technical Summary
In the prior art, the efficiency of detachment of prickly pears is low, the labor intensity of manual detachment is high and the quality is difficult to guarantee. The mechanical detachment equipment has problems such as pulp damage or complex structure and high cost.
A prickly pear detachment device including multiple rotating rollers and brushes is designed. A brush is provided on the rotating roller, and an automatic detachment is realized through a controller drive. Combined with a high-pressure water spray pipe, softening the prickly pear surface, reducing flesh damage.
It improves the efficiency of detachment, reduces damage to the flesh of the prickly pear, ensures the quality and safety of detachment, and reduces the intensity of labor and equipment costs.
Smart Images

Figure CN223094716U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of Rosa roxburghii cleaning, in particular to a Rosa roxburghii thorn removing device. Background Technique
[0002] As a nutritious fruit, Rosa roxburghii has high value in the fields of food and health products. However, the surface of Rosa roxburghii is covered with thorns, which brings many inconveniences to its processing and consumption.
[0003] In the traditional Rosa roxburghii processing method, manual thorn removal is often relied on. Manual thorn removal not only has low efficiency and high labor intensity, but also is prone to injuring workers' hands due to improper operation. In addition, the quality of manual thorn removal is difficult to guarantee, the thorn removal effect is uneven, and there may be residual thorns, affecting subsequent processing and food safety.
[0004] With the continuous development of the Rosa roxburghii industry, the processing volume of Rosa roxburghii is increasing day by day. Relying solely on manual thorn removal can no longer meet the market demand, and there are also many problems with some simple mechanical thorn removal equipment. For example, the thorn removal is not thorough, it is easy to damage the Rosa roxburghii pulp, resulting in the loss of nutrients; or the equipment structure is complex, the operation and maintenance are difficult, and the cost is high. Content of the Utility Model
[0005] Aiming at the deficiencies of the prior art, the technical problem solved by the utility model is a Rosa roxburghii thorn removing device, which can minimize the damage to the Rosa roxburghii pulp during the thorn removal process and maintain the quality and nutrients of Rosa roxburghii.
[0006] In order to solve the above problems, the technical solution adopted by the utility model is: a Rosa roxburghii thorn removing device, characterized in that: it includes a box body, and the inside of the box body is provided with a hollow structure; a plurality of rotating rollers are arranged inside the box body, and brushes are arranged on the rotating rollers, and the brushes are connected with the rotating rollers in a matching manner; the rotating rollers are arranged in the box body close to the side wall and the bottom of the box body; one side of the box body is provided with a discharge port communicated with the box body; one side of the box body is provided with a controller, and the controller is drivingly connected with the rotating rollers.
[0007] The beneficial effects produced by this solution are: The multiple rotating rollers arranged work simultaneously, which can remove thorns from a large number of Rosa roxburghii in a short time, improving the thorn removal efficiency. Compared with traditional manual thorn removal, it greatly saves time and labor costs; the rotating rollers drive the brushes to rotate continuously, and the brushes can contact the surface of Rosa roxburghii in all directions, ensuring that all parts of Rosa roxburghii can be effectively de-thorned, avoiding the possible omission phenomenon of manual thorn removal. The rotating rollers are arranged close to the side wall and the bottom of the box body, making the movement of Rosa roxburghii in the box more stable. This design can reduce the violent collision of Rosa roxburghii during the thorn removal process, thereby reducing the risk of pulp injury. This Rosa roxburghii thorn removing device has many advantages such as high-efficiency thorn removal, protecting the pulp, convenient operation, and safety and reliability.
[0008] Furthermore, the multiple rotating rollers are arranged in a U-shaped structure by fitting with the side wall and the bottom of the box body. The U-shaped structure can provide better material support and guidance. The material moves along a U-shaped path in the box body, avoiding the retention of the material at the corners or edges, making the flow of the material smoother and more uniform. The U-shaped structure enables the rotating rollers to be installed and operated more stably, reducing equipment failures caused by uneven stress or vibration. In the limited space of the box body, the U-shaped arrangement can make full use of the space of the side wall and the bottom to achieve more efficient material handling.
[0009] Furthermore, both ends of the rotating roller are connected by gear meshing. Gear meshing has high transmission accuracy, which can ensure that the rotation speeds and rotation angles of all rotating rollers are highly consistent, so that the material is more stable and uniform during the transmission process, improving the quality and efficiency of material handling.
[0010] Furthermore, the brush is a plastic brush. The brush is a plastic brush made of soft material. The plastic material has good corrosion resistance and can be used for a long time in various environments without rusting or being corroded easily, thus extending the service life of the brush. The plastic brush made of soft material has good flexibility and elasticity, and can better fit the shape of the surface to be cleaned. Whether it is an uneven surface or a place with fine gaps, it can be effectively cleaned, improving the comprehensiveness and thoroughness of cleaning. When the plastic brush made of soft material contacts the material, the generated friction force is relatively small, which can reduce the wear and damage to the surface of the material, and is especially suitable for processing materials with relatively fragile surfaces.
[0011] Furthermore, a sealing door is provided on one side of the discharge port. Rack teeth are provided at both ends of the sealing door, and drive motors are provided at both ends of the sealing door. The drive motors are connected in cooperation with the rack teeth, and the drive motors are electrically connected to the controller. Through the cooperation of the rack teeth and the drive motors, automatic opening and closing control can be achieved. Compared with traditional manual operation, it greatly improves the convenience and efficiency of operation, reduces the labor intensity of workers, and can set accurate opening and closing times and degrees through the controller according to specific production requirements and process requirements, so as to achieve precise control of the discharging process. The cooperation of the rack teeth and the drive motors can provide sufficient force to ensure that the sealing door fits tightly in the closed state, effectively preventing material leakage and the entry of external impurities, and ensuring the cleanliness of the production environment and the quality of the product.
[0012] Furthermore, a fixed seat is provided at the upper end of the sealing door. A sliding opening is provided on the fixed seat, and the length of the sliding opening is the same as the width of the sealing door and the racks at both ends of the sealing door, providing stable guidance and support. The sliding opening can limit the movement direction of the sealing door, enabling it to move accurately along a predetermined trajectory, avoiding shaking and deviation of the sealing door during the opening and closing process, thereby ensuring the accuracy and reliability of the seal. The sealing door and the racks at both ends thereof slide in the sliding opening, reducing the phenomenon of unstable movement caused by uneven friction or external interference, making the opening and closing operation smoother. By making the length of the sliding opening the same as the width of the sealing door and the racks, it can fully accommodate and restrain the moving parts of the sealing door, minimizing the gaps and looseness between the parts, and further improving the overall stability and sealing performance of the sealing door.
[0013] Furthermore, the drive motors are set in linkage synchronization, enabling the components connected to the motors to move simultaneously, at the same speed, and in the same direction, avoiding problems such as jamming, collision, or pulling caused by non-synchronization, ensuring the smoothness and fluency of the equipment operation. In occasions where precise control is required, the linkage synchronization setting can ensure the accurate positions and actions of all components, thereby improving the working quality and efficiency of the equipment.
[0014] Furthermore, a water tank is provided on one side of the controller. A water spray pipe is provided at the upper end of the water tank and is communicated with the water tank. The water spray pipe is a high-pressure water spray pipe, and a high-pressure water spray opening is provided on the water spray pipe. The settings of the high-pressure water spray pipe and the water spray opening can achieve more precise liquid spraying control, wash away the thorns removed from the prickly pears, and also have a softening effect while washing, reducing the damage to the pulp during the thorn removal process. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a schematic structural diagram of the present utility model;
[0016] Figure 2 is a schematic structural diagram of the present utility model. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0017] The reference numerals in the accompanying drawings of the specification include: box body 1, rotating roller 2, plastic brush 3, controller 4, filter box 5, filter screen 6, discharge port 7, water tank 8, water spray pipe 9, sealing door 10, rack 11, motor 12, fixed seat 13, support foot 14, sliding opening 15, discharge opening 16.
[0018] Embodiment 1 is basically as shown in the attached Figure 1-2Shown: A thorn pear de-thorning device, including a box body 1, the box body 1 is provided with an open structure at the upper end, a filter box 5 is arranged at the bottom of the box body 1, and a discharge port 7 is arranged at the lower end of the filter box 5, through which the filtered sewage can be discharged. A filter screen 6 is arranged in the filter box 5, the filter screen 6 is horizontally arranged in the filter box 5, and the filter screen 6 is arranged in a pull-out structure, which is convenient for intercepting and filtering the water for cleaning the thorn pears, avoiding the blockage of the discharge port 7, and a plurality of support feet 14 are arranged at the bottom of the box body 1 to support the equipment, ensuring the stability of the equipment placement and preventing the equipment from shaking and tilting during operation.
[0019] A plurality of rotating rollers 2 are arranged inside the box body 1, the rotating rollers 2 are arranged along the bottom and the side wall of the box body 1, and brushes are arranged on the rotating rollers 2, the brushes are plastic brushes 3 made of soft materials. By arranging the plastic brushes 3, the thorn pears can be cleaned and the thorns on the thorn pears can be removed without damaging the pulp of the thorn pears. The plurality of rotating rollers 2 are arranged in a U-shaped arrangement, and the two ends of the rotating rollers 2 are arranged in meshing through gears. A controller 4 is arranged on one side of the box body 1, the controller 4 is drivingly connected to the rotating rollers 2, and the rotation of the rotating rollers 2 is controlled by the controller 4. An outlet 16 is arranged on the box body 1 at one end away from the controller 4, a sealing door 10 is arranged at the position of the outlet 16, a fixing seat 13 is arranged at the upper end position of the sealing door 10, a sliding opening 15 is arranged on the fixing seat 13, racks 11 are fixedly arranged at both ends of the sealing door 10, and a driving motor 12 is arranged on one side of the sealing door 10 and meshes with the racks 11. The driving motor 12 rotates to drive the racks 11 to move up and down. The width of the sliding opening 15 arranged on the fixing seat 13 is equal to the sum of the thicknesses of the sealing door 10 and the racks 11 arranged on both sides of the sealing door, ensuring good stability when the sealing door slides up and down.
[0020] The arranged driving motors 12 are synchronously linked, the driving motors 12 are electrically connected to the controller 4 arranged on one side of the box body 1, and the opening and closing size of the sealing door can be controlled. A water tank 8 is arranged on one side of the controller 4, a water spray pipe 9 is arranged on the water tank 8 and communicated with the water tank 8, the water spray pipe 9 extends to the position directly above the box body 1, and a water spray opening is arranged on the side of the water spray pipe 9 close to the box body 1 to spray water into the box body 1, reducing the friction between the thorn pears during the de-thorning process of the thorn pears rotating, so that the thorn pears will not be damaged by other thorn pears after de-thorning.
[0021] During use, pour the Rosa roxburghii tratt into the upper part of the rotating roller 2. Since the rotating roller 2 is arranged in a U-shaped configuration, and the Rosa roxburghii tratt is usually irregular in shape, the U-shaped rotating roller 2 can, to a certain extent, limit the excessive rolling of the Rosa roxburghii tratt. During the process of thorn removal, if the Rosa roxburghii tratt rolls too randomly, it will increase the difficulty and uncertainty of thorn removal. However, the U-shaped structure enables the Rosa roxburghii tratt to be processed at a relatively stable position, improving the accuracy of thorn removal. The U-shaped rotating roller 2 has a relatively large contact area with the Rosa roxburghii tratt. During rotation, it can perform thorn removal operations on multiple parts of the Rosa roxburghii tratt simultaneously, which can remove the thorns on the surface of the Rosa roxburghii tratt more quickly than the rotating roller 2 with a planar structure, thus improving the efficiency of thorn removal. A water spray pipe 9 is provided at the upper end of the box body 1 to continuously spray water on the Rosa roxburghii tratt inside the box body 1. When removing the thorns, continuous spraying can keep the surface of the Rosa roxburghii tratt moist, and the moisture can penetrate to the connection between the thorns and the fruit, playing a certain softening role. In this way, during the thorn removal process, the thorns are more easily separated from the fruit, improving the thoroughness of thorn removal. Spraying water can also play a certain buffering role. When the Rosa roxburghii tratt moves inside the box body 1, the water flow can reduce the collision force between the Rosa roxburghii tratt and between the Rosa roxburghii tratt and the wall of the box body 1, reducing the damage caused by collisions. A sealing door is provided at the position of the discharge port 16. Adjust the rotation of the drive motor 12 according to actual needs, and then adjust the opening and closing size of the sealing door to discharge the thorn-removed Rosa roxburghii tratt through the discharge port 16. During the thorn removal process, the water used to wash the Rosa roxburghii tratt discharges the removed thorns to the filter box 5 at the bottom of the box body 1. After being filtered by the filter screen 6, it is discharged through the discharge port. At the same time, the filter screen 6 can be horizontally pulled out to clean the removed thorns.
[0022] The above has described in detail the embodiments of the present utility model in conjunction with the accompanying drawings, but the present utility model is not limited to the described embodiments. For those skilled in the art, without departing from the principles and spirit of the present utility model, various changes, modifications, substitutions, and deformations made to these embodiments still fall within the protection scope of the present utility model.
Claims
1. A Rosa roxburghii thorn-removing device, characterized in that: It includes a box body, and the inside of the box body is provided with a hollow structure; multiple rotating rollers are arranged inside the box body, brushes are arranged on the rotating rollers, and the brushes are connected to the rotating rollers in a matching manner; the rotating rollers are arranged in the box body and are arranged close to the side wall and the bottom of the box body; a discharge port is arranged on one side of the box body and is communicated with the box body; a controller is arranged on one side of the box body, and the controller is drivingly connected to the rotating rollers.
2. The thorn-removing device for rosa roxbunghii according to claim 1, wherein: The multiple rotating rollers are attached to the side wall and the bottom of the box body to form a U-shaped structure.
3. The thorn removal device for Rosa roxburghii Tratt according to claim 1, characterized in that: Both ends of the rotating roller are connected by gear meshing.
4. The thorn-removing device for Rosa roxbunghii according to claim 1, wherein: The brush is a plastic brush, and the brush is a plastic hairbrush made of a soft material.
5. A Rosa roxburghii tratt de-thorning device according to claim 1, characterized in that: A sealing door is arranged on one side of the discharge port, racks are arranged at both ends of the sealing door, a driving motor is arranged at both ends of the sealing door, the driving motor is connected to the racks in a matching manner, and the driving motor is electrically connected to the controller.
6. The thorn removal device for Rosa roxburghii Tratt according to claim 5, characterized in that: A fixed seat is arranged at the upper end of the sealing door, a sliding port is arranged on the fixed seat, and the length of the sliding port is the same as the width of the sealing door and the racks at both ends of the sealing door.
7. The thorn removal device for Rosa roxburghii Tratt according to claim 5, wherein: The driving motors are set in linkage synchronization.
8. The thorn-removing device for Rosa roxburghii tratt according to claim 1, wherein: A water tank is arranged on one side of the controller, a water spray pipe is arranged at the upper end of the water tank and is communicated with the water tank, the water spray pipe is a high-pressure water spray pipe, and high-pressure water spray nozzles are arranged on the water spray pipe.