Sludge dewatering pretreatment mechanism
The mud dewatering pre-treatment system addresses debris accumulation by using a sedimentation tank with a filter and cleaning mechanism, ensuring efficient debris removal and preventing component clogging.
Patent Information
- Application Number
- CN202421667940.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-07-15
AI Technical Summary
In the existing sludge pretreatment, the garbage cannot be effectively cleaned, resulting in the problem of blockage of treatment components.
A sludge dewatering pretreatment mechanism is designed, including a sedimentation box, filtering components, cleaning components, liquid spray pipes and sewage pipes. The garbage in the sludge is filtered through the filter mesh frame, and a linear motor and electric telescopic rod are used to clean the brush plate to realize automatic cleaning of the garbage and flushing of the filter mesh.
Effectively removes garbage in the sludge, prevents blockage of treatment components, and improves the processing efficiency and service life of the equipment.
Smart Images

Figure CN223096201U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sludge treatment, in particular to a sludge dehydration pretreatment mechanism. Background Technique
[0002] Sludge is the solid precipitate produced by the water and sewage treatment process.
[0003] Before sludge dehydration treatment, it is necessary to use a pretreatment mechanism for pretreatment. When the existing sludge is pretreated, the sludge and water are mainly separated preliminarily by precipitation, but the garbage in the sludge cannot be cleaned. The garbage reaches the subsequent treatment components along with the sludge, which is easy to cause blockage of the treatment components. Therefore, in order to solve such problems, we propose a sludge dehydration pretreatment mechanism. Content of the Utility Model
[0004] The purpose of the utility model is to solve the shortcomings existing in the prior art, and to propose a sludge dehydration pretreatment mechanism.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0006] A sludge dehydration pretreatment mechanism, including a precipitation tank, a filtering component is installed at the top of the inner wall of the precipitation tank, a cleaning component is jointly installed at the top of both ends of the precipitation tank, an outer discharge pipe is connected to the bottom of one side of the precipitation tank, a liquid extraction pump is connected to the top of the outer discharge pipe, a delivery pipe is connected to the water outlet end of the liquid extraction pump, a telescopic pipe is connected to the side of the delivery pipe away from the liquid extraction pump, a liquid spraying pipe is connected to the side of the telescopic pipe away from the delivery pipe, cleaning spray pipes are connected to the bottom and the side away from the telescopic pipe of the liquid spraying pipe, a plurality of nozzles are connected to the bottom of the cleaning spray pipe, a plurality of sewage suction pipes are connected to the bottom of the other side of the precipitation tank, and a sewage discharge pipe is jointly connected to the side of the plurality of sewage suction pipes away from the precipitation tank. The filtering component includes four support blocks, and the cleaning component includes four positioning blocks.
[0007] Preferably, the four support blocks are respectively installed at the four corners of the inner wall of the precipitation tank, a filter screen frame is placed on the top of the four support blocks together, slots are opened at both ends of one side of the inner wall of the filter screen frame, and an arc-shaped isolation bar is connected to one side of the inner wall of the filter screen frame.
[0008] Preferably, electromagnet blocks one are inlaid at the centers of both ends of the top of the filter screen frame, a clamping block is clamped in the slot, an electromagnet block two is inlaid at the top of the clamping block, a storage frame is jointly connected between the two clamping blocks, and a notch matching with the arc-shaped isolation bar is opened on one side of the inner wall of the storage frame.
[0009] Preferably, a filter screen is inlaid at the bottom of the inner wall of the storage frame, and the top of the storage frame and the top of the filter screen frame are on the same plane.
[0010] Preferably, solenoid valves are installed on the outer discharge pipe, the pipe at the liquid inlet end of the liquid extraction pump, and the sewage suction pipe, and a support plate is sleeved on the outer wall of the liquid spraying pipe.
[0011] Preferably, the four positioning blocks are respectively connected to the two sides of the top of both ends of the sedimentation tank. A sliding rod is connected between the two positioning blocks, a linear motor is sleeved outside the sliding rod, load-bearing blocks are connected to the far ends of the two linear motors, and a first electric telescopic rod is installed through the load-bearing blocks.
[0012] Preferably, the top of the telescopic end of the first electric telescopic rod is connected with a top plate, and the two ends of the top of the top plate are both provided with second electric telescopic rods penetrating through.
[0013] Preferably, the bottom of the telescopic end of the second electric telescopic rod is connected with a cleaning brush plate, and electromagnetic iron blocks three are embedded at both ends of the bottom of the cleaning brush plate.
[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0015] Through the cooperation of the cleaning component, the filtering component, the nozzle, the cleaning spray pipe, the support plate, the telescopic pipe, the conveying pipe, the liquid extraction pump and the liquid spraying pipe, when the sludge enters the sedimentation tank, it first falls on the top of the filter mesh frame, and the filter mesh frame is used to filter the garbage and large impurities in the sludge; further, the linear motor reciprocates left and right outside the sliding rod to clean the garbage on the top of the filter frame into the storage frame, and the storage frame is used to temporarily store the garbage and large impurities in the sludge. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is an axonometric view of the structure of the present utility model;
[0017] Figure 2 is the Figure 1 top view of the present utility model;
[0018] Figure 3 is an axonometric view of the cleaning component structure of the present utility model;
[0019] Figure 4 is the Figure 3 bottom view of the present utility model;
[0020] Figure 5 is an exploded view of the filtering component structure of the present utility model.
[0021] In the figure: 1. Precipitation tank; 2. Cleaning component; 21. Positioning block; 22. Slide bar; 23. Bearing block; 24. First electric telescopic rod; 25. Linear motor; 26. Second electric telescopic rod; 27. Cleaning brush plate; 28. Top plate; 29. Third electromagnet block; 3. Sewage discharge pipe; 4. Sewage suction pipe; 5. Filter component; 51. Filter mesh frame; 52. First electromagnet block; 53. Clamping block; 54. Card slot; 55. Arc-shaped isolation bar; 56. Storage frame; 57. Support block; 58. Second electromagnet block; 59. Notch; 6. Sprinkler head; 7. Cleaning spray pipe; 8. Support plate; 9. Expansion pipe; 10. Delivery pipe; 11. Outer discharge pipe; 12. Liquid extraction pump; 13. Liquid spraying pipe. Specific implementation manner
[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.
[0023] Please refer to Figures 1 - 5 , a sludge dewatering pretreatment mechanism, including a precipitation tank 1, a filter component 5 is installed at the top of the inner wall of the precipitation tank 1, a cleaning component 2 is installed at the top of both ends of the precipitation tank 1, an outer discharge pipe 11 is connected to the bottom of one side of the precipitation tank 1, a liquid extraction pump 12 is connected to the top of the outer discharge pipe 11, a delivery pipe 10 is connected to the water outlet end of the liquid extraction pump 12, an expansion pipe 9 is connected to the side of the delivery pipe 10 away from the liquid extraction pump 12, a liquid spraying pipe 13 is connected to the side of the expansion pipe 9 away from the delivery pipe 10, cleaning spray pipes 7 are connected to the bottom and the side of the liquid spraying pipe 13 away from the expansion pipe 9, a plurality of sprinkler heads 6 are connected to the bottom of the cleaning spray pipes 7, a plurality of sewage suction pipes 4 are connected to the bottom of the other side of the precipitation tank 1, a sewage discharge pipe 3 is connected to the side of the plurality of sewage suction pipes 4 away from the precipitation tank 1, the filter component 5 includes four support blocks 57, and the cleaning component 2 includes four positioning blocks 21; a sludge suction pump is connected to the side of the sewage discharge pipe 3 away from the sewage suction pipe 4.
[0024] As a technical optimization solution of the present invention, the four support blocks 57 are respectively installed at the four corners of the inner wall of the precipitation tank 1, a filter mesh frame 51 is placed on the top of the four support blocks 57 together, card slots 54 are opened at both ends of one side of the inner wall of the filter mesh frame 51, and an arc-shaped isolation bar 55 is connected to one side of the inner wall of the filter mesh frame 51; through the four support blocks 57, the filter mesh frame 51 can be supported, which is convenient for the placement of the filter mesh frame 51.
[0025] As a technical optimization solution of the present utility model, electromagnet blocks one 52 are inlaid at the centers of both ends of the top of the filter screen frame 51. A clamping block 53 is clamped inside the clamping groove 54. An electromagnet block two 58 is inlaid at the top of the clamping block 53. A storage frame 56 is jointly connected between the two clamping blocks 53. A notch 59 which is used in cooperation with the arc-shaped isolation bar 55 is opened on one side of the inner wall of the storage frame 56. Through the cooperation of the clamping block 53 and the clamping groove 54, the storage frame 56 can be positioned, facilitating the installation of the storage frame 56.
[0026] As a technical optimization solution of the present utility model, a filter screen is inlaid at the bottom of the inner wall of the storage frame 56, and the top of the storage frame 56 and the top of the filter screen frame 51 are on the same plane.
[0027] As a technical optimization solution of the present utility model, electromagnetic valves are installed on the outer discharge pipe 11, the pipeline at the liquid inlet end of the liquid extraction pump 12 and the sewage suction pipe 4. A support plate 8 is sleeved on the outer wall of the liquid spraying pipe 13; the bottom of the support plate 8 is connected to the top of the top plate 28.
[0028] As a technical optimization solution of the present utility model, the four positioning blocks 21 are respectively connected to the two sides of the top ends of both ends of the sedimentation tank 1. A sliding rod 22 is connected between the two positioning blocks 21. A linear motor 25 is sleeved on the outside of the sliding rod 22. Load-bearing blocks 23 are connected to the two ends of the two linear motors 25 away from each other. An electric telescopic rod one 24 is installed through the load-bearing block 23; through the positioning block 21, the sliding rod 22 can be positioned, facilitating the installation of the sliding rod 22.
[0029] As a technical optimization solution of the present utility model, the top of the telescopic end of the electric telescopic rod one 24 is connected to the top plate 28, and the two ends of the top of the top plate 28 are both provided with electric telescopic rods two 26 penetrating through.
[0030] As a technical optimization solution of the present utility model, the bottom of the telescopic end of the electric telescopic rod two 26 is connected to a cleaning brush plate 27, and electromagnet blocks three 29 are inlaid at both ends of the bottom of the cleaning brush plate 27; the electromagnet blocks three 29 are used in cooperation with the electromagnet blocks one 52 and the electromagnet blocks two 58.
[0031] When the utility model is in use, during the process of sludge entering the sedimentation tank 1, it first falls on the top of the filter mesh frame 51. The filter mesh frame 51 is used to filter the garbage and large impurities in the sludge. During the sludge filtration period, the external control end of the pretreatment mechanism controls the linear motor 25 to reciprocate left and right outside the sliding rod 22. When the linear motor 25 moves to the right, the telescopic end of the electric telescopic rod two 26 extends, so that the bristles at the bottom of the cleaning brush plate 27 contact the filter mesh frame 51, and the garbage on the top of the filter mesh frame 51 is cleaned into the storage frame 56. The storage frame 56 is used to temporarily store the garbage and large impurities in the sludge. Subsequently, the linear motor 25 moves to the left. At this time, the telescopic end of the electric telescopic rod two 26 contracts, and so on to clean the top of the filter mesh frame 51. When the injection amount of sludge in the sedimentation tank 1 reaches the set requirement, the sludge entering the sedimentation tank 1 is stopped. After the sludge in the sedimentation tank 1 is settled, the solenoid valve on the sewage discharge pipe 3 and the external sludge suction pump connected to the sewage discharge pipe 3 are opened to pump out the sludge in the sedimentation tank 1. After the sludge is pumped out, the solenoid valve is closed. At this time, the sedimentation tank 1 stores the settled water. The liquid extraction pump 12 and the solenoid valve on its liquid inlet end are opened. At this time, water sprays out from the nozzle 6. The linear motor 25 is controlled to move left and right outside the sliding rod 22, and the filter mesh frame 51 is flushed with the water sprayed out from the nozzle 6. During the flushing process, the telescopic end of the electric telescopic rod two 26 is always in the extended state, and the bristles at the bottom of the cleaning brush plate 27 are used to clean the mesh holes of the filter mesh frame 51. After cleaning, the liquid extraction pump 12 and the solenoid valve on the liquid inlet end are closed, and the solenoid valve on the external discharge pipe 11 is opened to discharge the water. If it is necessary to replace the filter mesh frame 51, the linear motor 25 moves to the center outside the sliding rod 22. The telescopic end of the electric telescopic rod one 24 contracts, and the telescopic end of the electric telescopic rod two 26 extends. The electromagnet block one 52 and the electromagnet block two 58 are correspondingly energized to make them adsorb. Subsequently, the telescopic end of the electric telescopic rod one 24 extends, and the telescopic end of the electric telescopic rod two 26 contracts, lifting the filter mesh frame 51 from the inside of the sedimentation tank 1. The linear motor 25 moves to the right to drive the filter mesh frame 51 to move to the right. Subsequently, the electromagnet block one 52 and the electromagnet block two 58 are powered off and separated, and the filter mesh frame 51 and the storage frame 56 are removed and the inside of the storage frame 56 is cleaned. Finally, a new filter mesh frame 51 is replaced and each component is reset in sequence. Further, the storage frame 56 can also be directly taken out for cleaning or replacement, and the removal steps are similar to the above.
[0032] The above is only the preferred specific implementation mode of the utility model, but the protection scope of the utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the utility model, according to the technical solution of the utility model and its inventive concept, makes equivalent substitutions or changes, and should be covered by the protection scope of the utility model.
Claims
1. A sludge dehydration pretreatment mechanism, comprising a sedimentation tank (1), characterized in that: At the top of the inner wall of the sedimentation tank (1), a filtering component (5) is installed. At the top of both ends of the sedimentation tank (1), a cleaning component (2) is jointly installed. At the bottom of one side of the sedimentation tank (1), an outer discharge pipe (11) is connected. At the top of the outer discharge pipe (11), a liquid extraction pump (12) is connected. The water outlet end of the liquid extraction pump (12) is connected to a delivery pipe (10). On the side of the delivery pipe (10) away from the liquid extraction pump (12), a telescopic pipe (9) is connected. On the side of the telescopic pipe (9) away from the delivery pipe (10), a liquid spraying pipe (13) is connected. At the bottom and on the side away from the telescopic pipe (9) of the liquid spraying pipe (13), cleaning spray pipes (7) are connected. At the bottom of the cleaning spray pipes (7), a number of spray heads (6) are connected. At the bottom of the other side of the sedimentation tank (1), a number of sewage suction pipes (4) are connected. The sides of the number of sewage suction pipes (4) away from the sedimentation tank (1) are jointly connected to a sewage discharge pipe (3). The filtering component (5) includes four support blocks (57), and the cleaning component (2) includes four positioning blocks (21).
2. The sludge dewatering pretreatment mechanism according to claim 1, wherein: The four support blocks (57) are respectively installed at the four corners of the inner wall of the sedimentation tank (1). On the tops of the four support blocks (57), a filter screen frame (51) is placed jointly. At both ends of one side of the inner wall of the filter screen frame (51), clamping grooves (54) are opened. On one side of the inner wall of the filter screen frame (51), an arc-shaped isolation bar (55) is connected.
3. The sludge dewatering pretreatment mechanism according to claim 2, wherein: At the centers of both ends of the top of the filter screen frame (51), electromagnet blocks one (52) are inlaid. Inside the clamping grooves (54), clamping blocks (53) are clamped. At the top of the clamping blocks (53), electromagnet blocks two (58) are inlaid. Between the two clamping blocks (53), a storage frame (56) is jointly connected. On one side of the inner wall of the storage frame (56), a notch (59) is opened which is used in cooperation with the arc-shaped isolation bar (55).
4. The sludge dewatering pretreatment mechanism according to claim 3, characterized in that: On the bottom of the inner wall of the storage frame (56), a filter screen is inlaid. The top of the storage frame (56) and the top of the filter screen frame (51) are on the same plane.
5. A sludge dewatering pretreatment mechanism according to claim 1, characterized in that: On the outer discharge pipe (11), on the pipeline at the liquid inlet end of the liquid extraction pump (12), and on the sewage suction pipes (4), electromagnetic valves are installed. A support plate (8) is sleeved on the outer wall of the liquid spraying pipe (13).
6. The sludge dewatering pretreatment mechanism according to claim 1, characterized in that: The four positioning blocks (21) are respectively connected to the two sides of the tops of both ends of the sedimentation tank (1). Between the two positioning blocks (21), a sliding rod (22) is connected. An external linear motor (25) is sleeved on the outside of the sliding rod (22). At the ends of the two external linear motors (25) away from each other, bearing blocks (23) are connected. An electric telescopic rod one (24) is installed through the bearing blocks (23).
7. A sludge dewatering pretreatment mechanism according to claim 6, characterized in that: At the top of the telescopic end of the electric telescopic rod one (24), a top plate (28) is connected. At both ends of the top of the top plate (28), electric telescopic rods two (26) are arranged through.
8. A sludge dewatering pretreatment mechanism according to claim 7, characterized in that: At the bottom of the telescopic end of the electric telescopic rod two (26), a cleaning brush plate (27) is connected. At both ends of the bottom of the cleaning brush plate (27), electromagnet blocks three (29) are inlaid.